Transaxle Disassembly, Inspection, And Assembly; Transaxle Disassembly And Inspection - Club Car V-GLIDE Maintenance Service Supplement

TRANSAXLE (TYPE G)
Figure 16a-12 Motor Positioning Bolt

TRANSAXLE DISASSEMBLY, INSPECTION, AND ASSEMBLY

See General Warning, Section 10, Page 10-1.

TRANSAXLE DISASSEMBLY AND INSPECTION

1. To detach axle tubes (14 and 35) from the transaxle housing, remove the bolts and lock washers (8 and
9) (Figure 16a-5, Page 16a-3).
2. Remove 11 bolts (24) that hold housing together.
3. Pull the halves of the housing (11 and 20) apart. If necessary, tap lightly on the spline of the input pinion
(17). See following CAUTION.
CAUTION
• To prevent damage to the housing mating seal surfaces, use caution when separating halves.
4. Remove input pinion gear (17) by pulling gear out while rocking intermediate gear assembly (19). Lift
intermediate gear assembly and differential gear case unit out simultaneously (Figure 16a-5,
Page 16a-3). See following CAUTION.
CAUTION
• Do not damage gears. Use extreme care when handling them.
5. Use a bearing puller or arbor press to remove bearings (16) from the input pinion gear. If the oil seal (10)
is damaged, replace it (Figure 16a-5, Page 16a-3). See also Figure 16a-13, Page 16a-8. See follow-
ing CAUTION.
CAUTION
• Do not reuse bearings after removing them. Replace bearings with new ones.
6. To disassemble the intermediate gear assembly, press off together the bearing (16) and the gear (19)
(Figure 16a-5, Page 16a-3). See also Figure 16a-13, Page 16a-8.
2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
Transaxle Disassembly, Inspection, and Assembly
16A
Page 16a-7