Club Car Cafe Express Maintenance And Service Manual page 54

5
Pedal Group Adjustment
1
2
4
Figure 5-8 Loosen Rear Brake Equalizer Rod Nuts
2.3. Loosen the brake stop jam nut (31), then relieve pedal pressure on the stop by pushing down slightly on the
pedal. Next, adjust the brake stop bumper (22) up or down (Figure 5-9, Page 5-8). Adjusting the bumper
upward decreases distance between pedal and floorboard. Adjusting the bumper downward increases
distance between pedal and floorboard. Proper brake pedal height is 6 inches (15.2 cm) (Figure 5-10,
Page 5-8).
2.4. Tighten the jam nut (31) to 8 ft·lb (9.5 N·m) (Figure 5-9, Page 5-8).
Figure 5-9 Brake Pedal Height Adjustment
3. Adjust brake pedal free play. See following NOTE.
NOTE: Brake pedal free play is the distance the brake pedal can be pressed before the brake actuator arm (at the
brake cluster) moves.
3.1. Measure perpendicularly from the floorboard to the back of the brake pedal, then press the brake pedal
and measure the distance that the pedal moves before all of the slack is taken out of the brake cables
(Figure 5-10, Page 5-8).
Page 5-8 2018 Café Express Maintenance and Service Manual
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22
31
Correct pedal position is 6 inches (15.2 cm) from floormat to back of
brake pedal.
ACCELERATOR AND BRAKE PEDAL GROUP
Figure 5-10 Brake Pedal Height Measurement