Club Car Cafe Express Maintenance And Service Manual page 14

1
General Warnings
DANGER
• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service
area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield and
rubber gloves when working on or near batteries.
• Gasoline – Flammable! Explosive! Do not smoke. Keep sparks and flames away from the vehicle and
service area. Service only in a well-ventilated area.
• Do not operate engine in an enclosed area without proper ventilation. The engine produces carbon
monoxide, which is an odorless, deadly poison.
• The vehicle will not provide protection from lightning, flying objects, or other storm-related hazards. If
caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with
applicable safety guidelines for your location.
WARNING
• Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and
CAUTION statements in this manual as well as those on the vehicle and battery charger.
• Do not leave children unattended in vehicle at any time.
• Prior to leaving the vehicle unattended or servicing the vehicle, set the park brake, place the
Forward/Reverse handle or switch in the NEUTRAL position, turn the key switch to the OFF position,
and remove the key. Chock the wheels when servicing the vehicle.
• Improper use of the vehicle or failure to properly maintain it can result in decreased vehicle
performance, serious personal injury, or death.
• Any modification or change to the vehicle that affects the electrical system, stability or handling of
the vehicle, or increases maximum vehicle speed beyond factory specifications, can result in serious
personal injury or death.
• Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are
in place and are easy to read.
• For vehicles with cargo beds, remove all cargo (including accessories) before raising the bed or
servicing the vehicle. If the vehicle is equipped with a prop rod, ensure that it is securely engaged
while bed is raised. Do not close bed until all persons are clear of cargo bed area. Keep hands clear of
all crush areas. Do not drop cargo bed; lower gently and keep entire body clear. Failure to heed this
warning can result in serious personal injury or death.
• Only trained technicians should service or repair the vehicle. Anyone doing even simple repairs or
service should have knowledge and experience in electrical and mechanical repair. The appropriate
instructions must be used when performing maintenance, service, or accessory installation.
• To avoid unintentionally starting the vehicle, disconnect the battery and spark plug wire. See
Disconnecting the Battery-Gasoline Vehicles on page 1-3.
• Frame ground – Do not allow tools or other metal objects to contact frame when disconnecting battery
cables or other electrical wiring. Do not allow a positive wire to touch the vehicle frame, engine, or
any other metal component.
• Wear safety glasses or approved eye protection when servicing the vehicle. Wear a full face shield and
rubber gloves when working on or near batteries.
• Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing the vehicle.
WARNING CONTINUED ON NEXT PAGE
Page 1-2 2018 Café Express Maintenance and Service Manual
SAFETY