Club Car Cafe Express Maintenance And Service Manual page 151

TROUBLESHOOTING AND ELECTRICAL
SYSTEM: PEDAL-START GAS VEHICLE
TEST PROCEDURE 23 – Fuel Gauge
See General Warnings on page 1-1.
NOTE: This is a voltage test.
1. Black 2. Red/White 4. Purple 6. Black 7. White
480
Figure 11-19 Fuel Gauge/Hour Meter
1. If necessary, see Testing Basics on page 11-14.
2. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in the NEUTRAL position.
Chock the wheels.
3. Remove the instrument panel to gain access to the back of the fuel gauge/hour meter. See Instrument Panel
Removal on page 4-10.
4. Place a sheet of insulating material between the front frame and the electrical connections on the rear of the
instrument panel to prevent contact between the two.
5. Disconnect the purple wire from the fuel gauge/hour meter.
6. Set a multimeter to 20 volts DC and place the red (+) probe of the multimeter on the positive post of the battery.
Place the black (–) probe on the negative post of the battery. Record the voltage reading.
7. Set a multimeter to 20 volts DC and place the red (+) probe on the (2) terminal of the fuel gauge/hour meter with
the red/white wire is connected. Place the black (–) probe on the (1) terminal of the fuel gauge/hour meter with
the black wire (Figure 11-20, Page 11-40).
8. Turn the key switch ON. The voltage reading should be the same as the battery voltage reading recorded earlier.
If not, check the continuity of the red/white and black wires (Figure 11-20, Page 11-40).
9. The purple wire should remain disconnected for this step. Place the black probe of the multimeter on the (1)
terminal of the fuel gauge/hour meter and place the red (+) probe on the (4) terminal of the fuel gauge/hour
meter (Figure 11-21, Page 11-40). The voltage reading should be approximately 4.94 volts. If the reading is
incorrect, replace the fuel gauge/hour meter.
2018 Café Express Maintenance and Service Manual
11
Test Procedures
Page 11-39