Club Car Cafe Express Owner's Manual Supplement
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Club Car Cafe Express Owner's Manual Supplement

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2004 OWNER'S MANUAL SUPPLEMENT
FOR CAFE EXPRESS VEHICLE
The following pages are supplemental to the 2004 Turf Utility Vehicle Owner's Manual. If you do not have a Turf
Utility Vehicle Owner's Manual for your vehicle, you may obtain one from your Club Car dealer or distributor.
This supplement contains the following information:
• Operating, maintenance, and cleaning procedures specific to the Cafe Express vehicle
• Installation instructions for the upper cabinet, canopy, and windshield
Supplement Part No. SVP202101
Edition Code 0803C1103B

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Summary of Contents for Club Car Cafe Express

  • Page 1 The following pages are supplemental to the 2004 Turf Utility Vehicle Owner’s Manual. If you do not have a Turf Utility Vehicle Owner’s Manual for your vehicle, you may obtain one from your Club Car dealer or distributor. This supplement contains the following information: •...
  • Page 2 Club Car distributor or dealer. The information contained in this document is subject to change without notice. The Club Car Limited Warranty for Turf Utility vehicles appears at the end of the owner’s manual. No other warranties, expressed or implied, are contained herein.

  • Page 3: Table Of Contents

    Cafe Express Installation – General Information ........

  • Page 4: Safety Details

    SAFETY DECALS AND FEATURE IDENTIFICATION The safety decals and feature identification contained on page 5 are specific to the Cafe Express unit. See the Turf Utility Vehicle Owner’s Manual for the additional listing of safety decals and vehicle feature identification.

  • Page 5: Vehicle Feature Identification - Cafe Express

    ALL storage locations. supplement, and reduce speed and load. • Avoid top heavy loads. warnings on vehicle. CCI 102278901 VEHICLE LOAD WARNING DECAL (UNDER THE DASH) 2004 Cafe Express Owner’s Manual Supplement Page 5...

  • Page 6: Pre-Operation And Daily Safety Checklist

    floor under any circumstance. See the Turf Utility Owner’s Manual for remaining Performance Inspection items. CONTROLS AND INDICATORS Controls for the Cafe Express vehicle are the same as described in the Turf Utility Vehicle Owner’s Manual for the Turf 2 vehicle. VEHICLE OPERATION...

  • Page 7: Tire Specifications

    ∆ WARNING • All Cafe Express vehicles must be equipped with 18 x 8.50 x 8 6-ply rated tires on all four wheels. Never install oversized tires on the vehicle. Oversized tires can increase the vehicle’s maximum travel speed. Oversized tires can also raise the vehicle’s center of gravity, reducing the vehicle stability.

  • Page 8: Refreshment Center

    Refreshment Center REFRESHMENT CENTER LOADING When stocking the Cafe Express refreshment center, make sure the load weights are approximately equal in all lower (cold storage) compartments containing ice and/or beverages. ∆ WARNING • An unevenly distributed load can cause vehicle instability.

  • Page 9: Maintenance

    ∆ WARNING • All three drain valves must always be open while the Cafe Express refreshment center vehicle is in service. Leaving them closed will allow water from melting ice to collect in storage and beverage compartments. This water level will increase over time and the shifting weight of the water, when making turns, can cause reduced vehicle stability.

  • Page 10: Cafe Express Vehicle Specifications

    Cafe Express vehicles are equipped with four-wheel, manually-adjusted drum brakes. The unloaded (empty) weight of the Cafe Express vehicle is 1076 lb. (144.7 kg). The combined weight of pas- sengers and refreshment center must not exceed the vehicle rated capacity.

  • Page 11: Cafe Express Installation - General Information

    Cafe Express Installation – General Information CAFE EXPRESS INSTALLATION – GENERAL INFORMATION Review the following instructions and safety precautions before beginning installation procedures. Installation of the upper cabinet, canopy frame and canopy will require the aid of an assistant. Observe the following DANGER and WARNING statements and procedures. Failure to do so may result in severe personal injury and (or) damage to the vehicle or property: ∆...

  • Page 12: Tools Required

    7/16 IN. FLAT BLADE 5/16 IN. 9/16 IN. 1/2 IN. PHILLIPS WRENCH SCREWDRIVER NUTDRIVER WRENCH WRENCH SCREWDRIVER 3/8 DRIVE x 2 IN. LONG EXTENSION DRIVE RATCHET TORQUE WRENCH 10-100 IN-LB NUT DRIVER Page 12 2004 Cafe Express Owner’s Manual Supplement...

  • Page 13: Parts In This Kit

    HEX HEAD BOLT HEX HEAD HEX HEAD BOLT PHILLIPS PAN PHILLIPS PAN PHILLIPS PAN 1011964 WASHER 1010577 SCREW W/PATCH 1703 HEAD SCREW HEAD SCREW HEAD SCREW 1011965 W/ PATCH W/ PATCH 1011937 W/ PATCH 2004 Cafe Express Owner’s Manual Supplement Page 13...

  • Page 14: Upper Cabinet Installation

    1. Remove nuts (1), washers (2), and bolts (3) holding the trim (4) to the front body (5) (Figure 3). Retain nuts and washers for later use. Discard bolts. 2. Remove the phillips-head screw (6) from each side of the front body (5). Page 14 2004 Cafe Express Owner’s Manual Supplement...
  • Page 15 4. Secure the left and right knee braces (6 and 7) with new 5/16-18 x 1-1/2 hex-head cap bolts (8), and pre- viously removed flat washers (9) and nuts (10) (Figure 4). Tighten bolts to 45 in-lb (5 N·m). Figure 4 Mount Windshield Frame 2004 Cafe Express Owner’s Manual Supplement Page 15...

  • Page 16: Canopy Frame Installation

    5. Making sure the surface is dry, clean and free of grease, apply velcro strip (2) all around the outside suface of the canopy frame (1) (Figure 6). Align the bottom edge of the velcro to the bottom edge of the tubing as shown. Page 16 2004 Cafe Express Owner’s Manual Supplement...

  • Page 17: Canopy Cover Installation

    NOTE: Installation of the canopy cover will require some stretching of the cover material. Be careful not to stretch the canopy cover so tightly that the fabric tears. Figure 7 Canopy Cover Installation 2004 Cafe Express Owner’s Manual Supplement Page 17...

  • Page 18: Windshield Installation

    firmly attached to the frame. Figure 8 Install Windshield QUESTIONS Questions or comments regarding this kit instruction should be referred to your local Club Car dealer or dis- tributor. Please know your vehicle model and have this kit instruction available when you call.

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