Battery .......................................................................................................................................................12-33

General Information ................................................................................................................................12-33

Testing the Battery ..................................................................................................................................12-33

Preventive Maintenance..........................................................................................................................12-33

Self-Discharge........................................................................................................................................12-34

Vibration Damage ...................................................................................................................................12-34

Battery Removal .....................................................................................................................................12-35

Charging the Battery ...............................................................................................................................12-35

Battery Installation ..................................................................................................................................12-35

Battery Storage ......................................................................................................................................12-36

Charging a Dead Battery.........................................................................................................................12-36

Ground Cables ...........................................................................................................................................12-36

SECTION 13 - Engine (Subaru EX40)............................................................................................................. 13-1

General Information ..................................................................................................................................... 13-1

Before Servicing ...................................................................................................................................... 13-1

Engine Rotation....................................................................................................................................... 13-1

Torque Specifications............................................................................................................................... 13-2

Adjustments and Settings......................................................................................................................... 13-2

Engine Oil - Gasoline Vehicle................................................................................................................... 13-2

Spark Plug .............................................................................................................................................. 13-5

Breather.................................................................................................................................................. 13-6

Valve Clearance Check and Adjustment.................................................................................................... 13-7

Engine Removal .......................................................................................................................................... 13-8

Engine Installation ......................................................................................................................................13-10

Flywheel ....................................................................................................................................................13-10

Flywheel Removal .................................................................................................................................. 13-11

Flywheel Installation ...............................................................................................................................13-12

Oil Level Sensor .........................................................................................................................................13-12

Testing the Oil Level Sensor ....................................................................................................................13-12

Oil Level Sensor Removal .......................................................................................................................13-12

Oil Level Sensor Installation ....................................................................................................................13-13

Ignition Coil ................................................................................................................................................13-14

Testing the Ignition Coil ...........................................................................................................................13-14

Ignition Coil Removal ..............................................................................................................................13-14

Ignition Coil Installation ...........................................................................................................................13-14

Snubber .....................................................................................................................................................13-15

Snubber Removal...................................................................................................................................13-15

Snubber Installation ................................................................................................................................13-15

SECTION 14 - Fuel System: Gasoline Vehicles ............................................................................................... 14-1

General Information ..................................................................................................................................... 14-1

EFI System Features/Specifications.......................................................................................................... 14-1

Relieving Fuel Pressure ............................................................................................................................... 14-2

To Relieve Fuel Pressure ......................................................................................................................... 14-2

Throttle Body............................................................................................................................................... 14-3

Throttle Body Removal............................................................................................................................. 14-3

Throttle Body Installation.......................................................................................................................... 14-4

Engine Control Linkages .............................................................................................................................. 14-6

General Information ................................................................................................................................. 14-6

Ground Speed......................................................................................................................................... 14-7

Accelerator Rod....................................................................................................................................... 14-7

Governor Cable ....................................................................................................................................... 14-9

Accelerator Cable ................................................................................................................................... 14-11

Closed Throttle or Idle Adjustment - Pedal-Start Vehicles .........................................................................14-12

How to Measure Ground Speed...............................................................................................................14-13

Engine RPM Adjustment .........................................................................................................................14-13

Air Intake System .......................................................................................................................................14-14

Air Filter .................................................................................................................................................14-15

Air Cleaner Removal...............................................................................................................................14-15

Air Cleaner Installation ............................................................................................................................14-15

Fuel Line....................................................................................................................................................14-16

2018 Café Express Maintenance and Service Manual

Page vii

Table of Contents