Club Car Cafe Express Maintenance And Service Manual page 201

ENGINE (SUBARU EX40)
2. For some vehicles, the engine (1) can be removed by lifting it up and out of the chassis. For other vehicles, it
is easier to remove the entire powertrain assembly first. If removing powertrain, see Transaxle Removal on
page 17-9.
3. If equipped, remove air deflector from top of engine.
4. Disconnect governor cable and P-clamp, air intake hose, fuel line, wire harness connectors, ground cable, and
accelerator cable P-clamp. See Fuel System: Gasoline Vehicles, Section 14, Page 14-1.
5. Remove starter/generator and belt. See Starter/Generator Removal, Section 12, Page 12-1.
6. Remove drive clutch. See Drive Clutch Removal, Section 16, Page 16-5.
7. Remove muffler. See Muffler Removal, Section 15, Page 15-1.
8. Remove engine mounting hardware (2, 3, 4, 5, and 6) from muffler bracket (7), clutch plate (8), and engine pan
(9) (Figure 13-7, Page 13-8).
9. Lift engine (1) from engine pan (9). See following NOTE.
NOTE: The engine weighs approximately 54 lb (24.5 kg).
10. Remove crankcase oil drain plug and drain all oil from crankcase. Dispose of engine oil properly.
11. If replacing engine (1), remove starter/generator mounting weldment (10) and retain for installation on new
engine. See following NOTE.
NOTE: If replacing engine and throttle body, the ECU must also be replaced. Throttle bodies and ECU's are matched
pairs.
2018 Café Express Maintenance and Service Manual
13
Engine Removal
Page 13-9