Club Car Cafe Express Maintenance And Service Manual page 278

INDEX
assembly ........................................................... 7-10
disassembly......................................................... 7-8
installation ......................................................... 7-13
removal ............................................................... 7-7
rear suspension
see suspension, rear ............................................ 9-1
rear wheel bearing
see wheel bearing .............................................. 17-7
refreshment unit .................................................... 18-1
cleaning............................................................. 18-1
compartments .................................................... 18-1
general information............................................. 18-1
reverse buzzer
installation ....................................................... 12-23
limit switch
installation .................................................... 12-25
removal ........................................................ 12-25
testing ...........................................................11-35
removal ........................................................... 12-23
testing ..............................................................11-35
RPM adjustment .......................................... 14-7, 14-13
S
safety...................................................................... 1-1
schematic diagram
pedal-start gasoline vehicle................................. 11-8
service tools
torque converter kit............................................. 16-1
transaxle............................................................ 17-3
shock absorber
see suspension, front and suspension, rear ........... 9-1
shock absorber, front
installation ......................................................... 7-20
removal ............................................................. 7-20
slide door
horizontal
installation ...................................................... 18-6
removal .......................................................... 18-6
vertical
installation ...................................................... 18-6
removal .......................................................... 18-6
solenoid
installation ....................................................... 12-20
removal ........................................................... 12-20
testing ..............................................................11-26
spark plug ............................................................. 13-5
cleaning, inspection and repair ............................ 13-5
gap adjustment .................................................. 13-6
installation ......................................................... 13-6
removal ............................................................. 13-5
testing ............................................................... 13-6
specifications, vehicle .............................................. 2-1
starter/generator
armature
ground test ..................................................... 12-8
inspection....................................................... 12-6
servicing......................................................... 12-4
Index-4 2018 Café Express Maintenance and Service Manual
assembly ...................................................12-3, 12-9
bearing
cleaning .................................................12-5–12-6
inspection...............................................12-5–12-6
removal .......................................................... 12-6
belt tension adjustment ..................................... 12-13
brush spring
inspection....................................................... 12-2
replacement ................................................... 12-2
brushes ............................................................. 12-1
inspection....................................................... 12-2
replacement ................................................... 12-2
commutator........................................................ 12-4
armature replacement ..................................... 12-7
cleaning ......................................................... 12-7
inspection....................................................... 12-7
disassembly...............................................12-1, 12-4
field coil
inspection....................................................... 12-9
removal .......................................................... 12-6
installation ....................................................... 12-12
removal ............................................................. 12-1
rework ............................................................... 12-9
testing ..............................................................11-29
steering
adjustment ........................................................... 7-6
rack and pinion
assembly........................................................ 7-10
disassembly ..................................................... 7-8
installation ...................................................... 7-13
removal ............................................................ 7-7
steering column
assembly ............................................................. 7-4
disassembly......................................................... 7-4
installation ........................................................... 7-5
removal ............................................................... 7-4
steering wheel
installation ........................................................... 7-2
removal ............................................................... 7-1
suspension, front
camber adjustment............................................. 7-15
components ....................................................... 7-17
delta a-plate, installation .................................. 7-20
delta a-plate, removal...................................... 7-20
kingpin and steering spindle, installation ........... 7-20
kingpin and steering spindle, removal............... 7-17
leaf spring, installation ..................................... 7-17
leaf spring, removal......................................... 7-17
shock absorber, installation.............................. 7-20
shock absorber, removal.................................. 7-20
wheel bearings and hub, inspection.................. 7-21
wheel bearings and hub, installation ................. 7-22
wheel bearings and hub, removal..................... 7-21
lubrication .......................................................... 7-15
toe-in adjustment................................................ 7-16
wheel alignment ................................................. 7-15
suspension, rear
leaf spring
installation ........................................................ 9-3