Fuel Line Removal..................................................................................................................................14-16

Fuel Line Installation ...............................................................................................................................14-17

Fuel Pump Module......................................................................................................................................14-18

General Information ................................................................................................................................14-18

Fuel Pump Module Removal ...................................................................................................................14-18

Fuel Pump Module Installation.................................................................................................................14-18

Fuel Tank ...................................................................................................................................................14-21

General Information ................................................................................................................................14-21

Fuel Tank Removal .................................................................................................................................14-21

Fuel Tank Disposal .................................................................................................................................14-22

Fuel Tank Storage ..................................................................................................................................14-22

Fuel Tank Installation ..............................................................................................................................14-22

Fuel Filter...................................................................................................................................................14-23

General Information ................................................................................................................................14-23

Fuel Filter Removal.................................................................................................................................14-23

Fuel Filter Installation..............................................................................................................................14-24

Fueling Instructions - Gasoline Vehicle ........................................................................................................14-24

SECTION 15 - Exhaust System: Gasoline Vehicles ......................................................................................... 15-1

Muffler ........................................................................................................................................................ 15-1

Muffler Removal ...................................................................................................................................... 15-1

Muffler Installation.................................................................................................................................... 15-1

SECTION 16 - Clutches: Gasoline Vehicles..................................................................................................... 16-1

General Information ..................................................................................................................................... 16-1

Troubleshooting........................................................................................................................................... 16-1

Drive Belt .................................................................................................................................................... 16-3

Drive Belt Removal .................................................................................................................................. 16-3

Drive Belt Installation ............................................................................................................................... 16-3

Drive Clutch ................................................................................................................................................ 16-4

Drive Clutch Removal .............................................................................................................................. 16-5

Drive Clutch Cleaning and Inspection........................................................................................................ 16-6

Drive Clutch Disassembly......................................................................................................................... 16-7

Inspection of Drive Clutch Parts................................................................................................................ 16-9

Drive Clutch Assembly ............................................................................................................................16-10

Drive Clutch Installation .......................................................................................................................... 16-11

Driven Clutch .............................................................................................................................................16-12

Driven Clutch Removal ...........................................................................................................................16-13

Driven Clutch Disassembly......................................................................................................................16-13

Driven Clutch Inspection .........................................................................................................................16-14

Driven Clutch Assembly ..........................................................................................................................16-14

Driven Clutch Installation.........................................................................................................................16-16

SECTION 17 - Transaxle (ED65): Gasoline Vehicles........................................................................................ 17-1

General Information ..................................................................................................................................... 17-1

Shifter Lever............................................................................................................................................ 17-1

Neutral Lockout ....................................................................................................................................... 17-1

Governor System..................................................................................................................................... 17-2

Transaxle Service .................................................................................................................................... 17-2

Lubrication .............................................................................................................................................. 17-2

Tools Required For This Section ............................................................................................................... 17-3

Rear Hubs................................................................................................................................................... 17-4

Rear Hub Removal .................................................................................................................................. 17-4

Rear Hub Installation ............................................................................................................................... 17-4

Axle Tubes, Axle Shafts and Wheel Bearings ................................................................................................ 17-6

Axle Tube and Axle Shaft Removal ........................................................................................................... 17-6

Axle Tube and Axle Shaft Installation ........................................................................................................ 17-7

Rear Wheel Bearing Removal .................................................................................................................. 17-7

Rear Wheel Bearing Installation................................................................................................................ 17-7

Axle Shaft Oil Seal Removal..................................................................................................................... 17-7

Axle Shaft Oil Seal Installation .................................................................................................................. 17-8

Page viii

2018 Café Express Maintenance and Service Manual

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