Eaton PowerXL DC1 Series Manual
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Eaton PowerXL DC1 Series Manual

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Manual
10/12 MN04020003Z-EN
PowerXL
™
DC1
Frequency Inverter

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  • Page 1 Manual 10/12 MN04020003Z-EN PowerXL ™ Frequency Inverter...
  • Page 2 No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without written permission of Eaton Industries GmbH, Bonn. Subject to alteration without notice.
  • Page 3 Danger! Dangerous electrical voltage! Before commencing the installation • Disconnect the power supply of the device. • Wherever faults in the automation system may cause injury or material damage, external measures must be • Ensure that devices cannot be accidentally restarted. implemented to ensure a safe operating state in the event •...

  • Page 5: Table Of Contents

    Idle power compensation devices ..........33 2.2.6 Mains chokes ................33 Safety and switching..............34 2.3.1 Fuses and cable cross-sections ........... 34 2.3.2 Residual current device (RCD) ............. 35 2.3.3 Mains contactors................36 EMC compliance ................36 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 6 Checklist for commissioning............83 Operational hazard warnings............84 Commissioning with control signal terminals (default settings) .. 85 Error messages ................89 Introduction.................. 89 5.1.1 Error Messages................89 5.1.2 Acknowledge fault (Reset)............89 5.1.3 Error list..................91 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 7 Parameters that need to be configured ........158 Object list ..................159 8.3.1 EDS file ..................159 8.3.2 Communication-specific objects ..........160 8.3.3 Server SDO Parameter..............161 8.3.4 Manufacturer-specific objects............163 Error Messages................166 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 8 Dimensions and frame size............170 PC interface card................171 9.3.1 DX-COM-STICK................171 9.3.2 drivesConnect ................173 Cables and fuses................174 Mains contactors ................. 177 Braking resistances..............179 Mains chokes................180 Motor reactors ................182 Sinusoidal filter................184 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 9: About This Manual

    Warns of hazardous situations that result in serious injury or death. For greater clarity, the name of the current chapter and the name of the cur- rent section are shown in the page header. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 10: Abbreviations

    Most significant bit Power Drive System (magnet system) Protective earth  EMC connection to PE for screened lines Parameter number Reverse run (anticlockwise rotation field active) Read Only (read access only) Read/Write (read/write access) Underwriters Laboratories DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 11: Mains Supply Voltages

    1 lbf in 0.113 Nm 8.851 pound-force inches Temperature 1 °F (T -17.222 °C (T × 9/5 + 32 Fahrenheit Speed 1 rpm 1 min Revolutions per minute Weight 1 lb 0.4536 kg 2.205 pound DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 12 0 About this manual 0.5 Units DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 13: Dc1 Device Series

    The computer-supported parameter configuration software ensures data integrity and reduces the time required for commissioning and maintenance. In addition, the comprehensive accessories available increase the inverters' flexibility in all areas of application. DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 14: System Overview

    DX-LN-… main chokes, DX-LM3-… motor reactors, DX-SIN3-… sinusoidal filters c DX-BR… braking resistance d DXC-EXT-… expansion module e DXC-NET-… fieldbus connection f DX-COM-STICK communication module and accessories (e. g. DX-CBL-… connection cable) g DE-KEY-… keypad (external) DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 15: Checking The Delivery

    Open the packaging with adequate tools and inspect the contents immedi- ately after receipt in order to ensure that they are complete and undamaged. DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 16 IL04020014Z for DC1-S2… series frequency inverters for single-phase AC motors • A data carrier (CD-ROM) containing documentation for DC1 series fre- quency inverters ⏚ L1 /L L2 /N 9 10 11 ⏚ Figure 3: Equipment supplied with DC1 frequency inverter DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 17: Rated Data

    Frequency inverter is an electrical apparatus. Read the manual (in this case MN04020003Z-EN) before making any electrical connections and commissioning. IP20/Open type Protection type of the housing: IP 20, UL (cUL) Open type 25072012 Manufacturing date: 25.07.2012 DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 18: Key To Part Numbers

    S = Single-phase mains connection / single-phase motor Device series DC1 = Frequency inverter, compact, Series 1 (D = Drives, C = Compact, 1 = Series) Figure 4: Key to part numbers of the DC1 frequency inverters DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 19 (EMC) must be taken for operation as per IEC/EN 61800-3 (e.g., external radio interference suppression filter). ￫ An external radio interference suppression filter is required for DC1… N… for operation as per IEC/EN 61800-3. DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 20: General Rated Operational Data

    > 1000 with 1% load current reduction every 100 m, maximum 2000 with UL approval, maximum 4000 (without UL) Degree of protection IP20 (NEMA 0) / IP66 (NEMA 4X) Busbar tag shroud BGV A3 (VBG4, finger- and back-of-hand proof) DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 21 Motor pick-up control function (for catching spinning only for sizes FS2 and FS3 motors) Brake chopper only for sizes FS2 and FS3 Braking current during continuous operation 100 (I Maximum braking current 150 for 60 s DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 22 0 - 10, DC Output current 0/4 - 20 Relays N/O contact, 6 A (250 V AC) / 5 A (30 V DC) Interface (RJ45) RS485, Modbus RTU Control level Control signal terminal/operating unit/interface DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 23: Features

    (1500 rpm at 50 Hz, 1800 rpm at 60 Hz). 2) Take motor data into account (6 A = normalized rated value as per UL 580 C) Operation may be limited to a reduced motor load. DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 24 IP20, IP66 DC1-34024… 21.7 N, F N, B IP20, IP66 1) The rated motor currents apply to normal internally and surface-cooled three-phase asynchronous motor (1500 rpm at 50 Hz, 1800 rpm at 60 Hz). DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 25: Dc1 Layout

    Cutout for mounting on mounting rail d Connection terminals in power section (motor feeder) e Control terminals (plug-in) f Communication interface (RJ45) g Operating unit with 5 control buttons and LED display h Info card DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 26: Features

    Brake chopper for external braking resistor (DC+ and BR connection only in FS2 and FS3 sizes) g Inverter. The IGBT based inverter converts the DC voltage of the DC link (U ) into the AC voltage (U with variable amplitude and frequency (f DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 27 DC1-S2…: 0.37 - 1.1 kW (230 V, 50 Hz) or 0.5 - 1.5 HP (230 V, 60 Hz) j Control section with operating unit and control buttons, 7-digital display assembly, control voltage, plug-in control signal terminals, relays, and RJ-45 port for computer and fieldbus connection DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 28: Selection Criteria

    When you select a frequency inverter, make sure that it can supply the total resulting current. If necessary, for dampening and compensating the deviating current values, motor reactors or sinusoidal filters must be installed between the frequency inverter and the motor. DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 29: Proper Use

    (bypass). Observe the technical data and connection requirements. For additional information, refer to the equipment nameplate or label of the frequency inverter and the documentation. Any other usage constitutes improper use. DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 30: Maintenance And Inspection

    Relative average air humidity: < 95 %, non condensing (EN 50178), • To prevent damage to the RASP DC link capacitors, storage times longer than 12 months are not recommended (￫ Section 1.11, „Charging the internal DC link capacitors“). DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 31: Charging The Internal Dc Link Capacitors

    If some of the information printed on the rating plate is not legible, please state only the data which are clearly legible. Information concerning the guarantee can be found in the Terms and Conditions Eaton Industries GmbH. 24-hour hotline: +49 (0)1805 223 822 E-Mail: AfterSalesEGBonn@eaton.com DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 32 1 DC1 device series 1.12 Service and warranty DC1 frequency inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 33: Engineering

    Motor protection; Thermistor overload relay for machine protection i Cable lengths, motor cables, shielding (EMC) j Motor and application, parallel operation of multiple motors on a frequency inverter, bypass circuit; DC braking k Braking resistance; dynamic braking DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 34: Electrical Power Network

    IT network (non-earthed, insulated), the internal radio interference suppression filter must be disconnected (by unscrewing the screw marked EMC). 20 mm (0.79") L1/L L2/N  Figure 10: EMC screw location DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 35: Mains Voltage And Frequency

    These asymmetric divergences in the mains voltage can lead to different loading of the diodes in mains rectifiers with three-phase supplied frequency inverters and as a result, to an advance failure of this diode. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 36: Total Harmonic Distortion (Thd)

    (B2 diode rectifier bridge) to be reduced to around 80 % and with a three-phase supply (B6 diode rectifier bridge) to around 50 %. The supply quality is thus improved and the mains supply distortion is reduced. The power factor is also improved. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 37: Idle Power Compensation Devices

    Main chokes are designed based on the mains-side input cur- rent (I ) of the frequency inverter. The main chokes assigned to the DC1 frequency inverter are listed in the appendix (￫ Table 25 and ￫ Table 26). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 38: Safety And Switching

    The length of the motor cable depends on the RFI class and the environment. ￫ Choose the cross-section of the PE conductor in the motor lines at least as large as the cross-section of the phase lines (U, V, W). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 39: Residual Current Device (Rcd)

    Leakage currents to earth are mainly caused by foreign capacities with fre- quency inverters: between the motor phases and the shielding of the motor cable and via the star capacitor of the radio interference suppression filter. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 40: Mains Contactors

    The generic standards of the individual components in a magnet system compliant with IEC/EN 61800-3 do not apply. These component manufactur- ers, however, must offer solutions that ensure standards-compliant use. In Europe, maintaining the EMC Directive is mandatory. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 41 Public medium-voltage grid Privat Public Industrial grid low-voltage grid grid Category C1 Category C1/C2 Category C1/C2 Category C3/C4 Category C3/C4 Category C2 environment or 2 environment environment Figure 11: EMC environment and categories DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 42: Motor And Application

    As a result, the current distortion is greater than in a single-motor circuit. To reduce the current distortion, you should use motor reactors (see ① in Figure 12) in the output of the frequency inverter (￫ Section 9.8, „Motor reactors“, page 182). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 43 ￫ When operating multiple single-phase AC motors in parallel (only permissible with DC1-S… inverters), it is not permitted to connect individual motors during operation! DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 44: Circuit Types With Three-Phase Motors

    ￫ Due to the higher thermal load, it is recommended to only use the next higher listed motor output and to only use motors with aninsulation class of F at the very least. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 45 3 AC 0 - 400 V -1 1) Motor speed 1430 min 1430 min 1430 min 2474 min Motor frequency 50 Hz 50 Hz 50 Hz 87 Hz 1) Note the permitted limit values of the motor! DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 46: Bypass Operation

    ②) against overload must be in place. ￫ Contactors and switches (S1) in the frequency inverter output and for the direct start must be designed based on utilization category AC-3 for the rated operational current of the motor. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 47: Connecting Ex Motors

    This reduces the conducted and radiated emission. a Without sinusoidal filter ① b With sinusoidal filter f: Rotating field frequency n: Order of harmonics ② Figure 18: High frequency components of the output voltage DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 48 = 400 V) • higher heat dissipation, • A fixed pulse frequency is required • Require more space inside the control panel NOTICE Sinusoidal filters must only be used with permanently set pulse frequencies. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 49: Single-Phase Ac Motors

    (90° phase shift, elliptical rotating field). The direction of the rotating field can be changed by changing the secondary winding connection. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 50 (phase). Figure 22: Three-phase motor with Steinmetz connection: Clockwise rotating field (FWD), counterclockwise rotating field (REV) ￫ Operating motors with an additional start capacitor is not per- missible. Start Z1/Z2 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 51: Mode Of Operation Of Dc1-S2

    (setpoint). Figure 23: Start phase and required operating point ￫ DC1-S2… frequency inverters feature a specific parameter set that cannot be transferred to other DC1 frequency inverter models. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 52 2 Engineering 2.5 Motor and Application DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 53: Installation

    The filters must be maintained and cleaned if necessary. • An appropriate enclosed control panel (without ventilation openings) must be used in environments containing large percentages or amounts of humidity, salt, or chemicals. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 54: Mounting Position

    1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 Figure 25: Space for air-cooling ￫ DC1 series frequency inverters can be mounted side by side without any lateral clearance between them. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 55 When frequency inverters with internal fans are installed vertically over each other, an air baffle must be placed between the devices. Failure to do so may expose the device on top to a thermal overload caused by the guided air flow (device fan). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 56 2c ( Table 4, page 51) (“active neighboring device“). ￫ Devices with high magnetic fields (e.g. reactors or transformers) should not be installed close to the frequency inverter. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 57: Control Panel Installation

    When installing a DC1 frequency inverter with protection type IP20 in an enclosed installation enclosure (in order to get a higher protection type in the case of a “local installation“, for example), the following minimum clear- ances are required: DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 58 Air through-put [mm] [in] [mm] [in] [mm] [in] [mm] [in] /min] 11.81 7.87 5.91 2.95 > 15 > 8.83 15.75 11.81 9.84 3.94 > 45 > 26.49 23.62 15.75 9.84 5.91 > 80 > 47.09 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 59: Fixing

    170. ￫ Use screws with a washer and split washer with the permissi- ble tightening torque in order to protect the enclosure and safely and reliably mount the device. Figure 29: Mounting dimensions DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 60 FS2, and FS3 can also be mounted on a mounting rail as per IEC/EN 60715. Figure 31: Mounting rail conforming with IEC/EN 60715 ▶ To do this, place the frequency inverter on the mounting rail from above [1] and press it down until it snaps into place [2]. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 61 A flat-bladed screwdriver (blade width 5 mm) is recommended for pushing down the clip. f 5 mm (f 0.197“) Figure 33: Dismantling from mounting rails DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 62: Emc Installation

    (mounting plate). ￫ Route mains and motor cables in the switch cabinet as close to the ground potential as possible. This is because free moving cables act as antennas. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 63: Earthing

    The earth points must meet the requirements set forth by the applicable national and local industrial safety regulations and/or regulations for electrical systems. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 64: Emc Screw

    EMC filter must be connected upstream. In connections to isolated power sources (IT networks), the EMC screw should be removed. The earth fault monitors required for IT networks must be suitable for operation with power electronic devices (IEC 61557-8). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 65: Var Screw

    Use only shields with tinned or nickel-plated copper braiding. Braided steel shields are unsuitable. ￫ Control and signal lines (analog, digital) should always be grounded on one end, in the immediate vicinity of the supply voltage source (PES). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 66 Mounting surfaces of frequency inverter and cable screen must be free from paint. Cable screen of cables at frequency inverter’s output with earth potential (PES) across large surface area Large-area cable screen contacts with motor. Large-area earth connection of all metallic parts. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 67: Electrical Installation

    (5) minutes after the supply voltage has been switched off (intermediate circuit capacitor discharging time). Pay attention to hazard warnings! ￫ Complete the following steps with the specified tools and with- out using force. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 68: Connection To Power Section

    The number and the arrangement of the connection terminals used depend on the frequency inverter’s size and model. NOTICE The frequency inverter must always be connected with ground potential via a grounding conductor (PE). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 69 3 Installation 3.4 Electrical Installation Mains Motor DC-Link, Brake Resistor Figure 37: Stripping lengths in the power section (in) 8 (0.3) 8 (0.3) 8 (0.3) MAINS = Electrical power network DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 70 Motor connection for three-phase motors: ⏚ • DC1-1D… (230 V) • DC1-12… (230 V) • DC1-32… (230 V) • DC1-34… (400 V, 460 V) Motor connection for single-phase AC motors: ⏚ • DC1-S2… (230 V) DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 71 DC1-S2…, DC1-12…), terminal L3 is covered with a plastic cover. Do not uncover this terminal! In frequency inverters suitable for alternating current (DC1-S2…), terminals L3 and W are covered with plastic covers. Do not uncover these terminals! DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 72 The following figure shows the construction of a four-wire, screened motor line (recommended specifications). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 73 Table 9: Cross-sectional areas and tightening torques for FS1 to FS3 1 Nm (9 lb-in) Size FS1, FS2, FS3 0.2 - 2.5 24 - 12 0.31 0.6 x 3.5 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 74: Connection On Control Section

    Prevent the screen from becoming unbraided at the other end of the control cable, e.g. by using a rubber grommet. The shield braid must not make any connection with the protective ground here because this would cause prob- lems with an interference loop. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 75 DXC-EXT-… optional modules. Figure 45: Control signal terminal sizes and designs ft-lbs 0.14 - 1.5 0.25 - 0.5 26 - 16 0.22 - 0.25 0.16 - 0.18 0.4 x 2.5 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 76 Maximum switching load: active = RUN 250 V AC/6 A or 30 V DC/5 A Relay 1, normally open contact Maximum switching load: active = RUN 250 V AC/6 A or 30 V DC/5 A DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 77 Control signal terminal 8 can be used as a digital or as an analog output. It is used as an analog output (AO) in the default configuration that comes with the frequency inverter when it is delivered. Figure 46: Control signal terminals (digital / analog) DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 78 The output signal is adjusted with parameter P-25 (￫ Table 12, Page 98). Figure 47: Analog output (AO) (connecting example) ￫ Control signal terminals 7 and 9 are the common 0 V reference potential for all analog and digital input signals. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 79 Optional modules DXC-EXT-IO110 and DXC-EXT-IO230 can be used to inte- grate the digital inputs (DI1 to DI4), optically isolated, directly into controllers with 110 V / 230 V. Values of 80 to 110/230 V AC will be recognized as a high signal. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 80 The electrical connection specifications for control signal terminals 10 and 11 are: • 250 V AC, max. 6 A • 30 V DC, max. 5 A We recommend connecting any connected loads as follows: DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 81 PIN 8 (PIN 2) PIN 7 (PIN 1) RS485 RJ45 9 10 11 ⏚ Figure 50: RJ 45 interface ￫ DC1 frequency inverters do not have an internal bus termination resistor. Use DX-CBL-TERM if necessary. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 82: Block Diagrams

    FS2-size devices make it possible to connect braking resistors. ￫ DC1-1DxxxN… frequency inverters do not feature an internal radio interference suppression filter. An external radio interference suppression filter is required for operation as per EN 61800-3. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 83 FS2, FS3 3 AC 230 V  Figure 52: DC1-12… block diagram Frequency inverter with single-phase supply system voltage and three-phase motor connection ① FS2 and FS3 make it possible to connect external braking resistors. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 84 3 AC 230/400/460 V  Figure 53: DC1-32…, DC1-34… block diagram Frequency inverter with three-phase mains supply voltage and three-phase motor connection ① FS2 and FS3 make it possible to connect external braking resistors. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 85 Frequency inverter for AC motors with single-phase supply voltage and single- phase motor connection ￫ DC1-S2… frequency inverters do not feature an internal radio interference suppression filter. An external radio interference suppression filter is required for operation as per EN 61800-3. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 86: Insulation Test

    The measurement voltage must at least match the rated operating volt- age of the motor but is not to exceed 1000 V. The insulation resistance must be greater than 1 MΩ. ￫ Consider the notes from the motor manufacturer in testing the insulation resistance. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 87: Operation

    Table 12, page 93). The effective direction of a coupled machine will allow the motor to start. All emergency switching off functions and safety functions are in an appropriate condition. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 88: Operational Hazard Warnings

    Pay attention to hazard warnings! DANGER  Following a shutdown (fault, mains voltage off), the motor can start automatically (when the supply voltage is switched back on) if the automatic restart function has been enabled (￫ parameters P-31). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 89: Commissioning With Control Signal Terminals (Default Settings)

    You can skip this section if you want to set up the parameters directly for optimal operation of the frequency inverter based on the motor data (rating plate) and the application. Following are a series of simplified connection examples that use the default configuration: DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 90 Terminal 1: FWD = Clockwise rotating field (Forward Run) • Terminal 2: REV = Counterclockwise rotating field (Reverse Run); no function in DC1-S2… (no start enable) The FWD and REV control commands are interlocked (exclusive OR) and require a rising voltage edge. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 91 (STOP). The motor comes to an uncontrolled stop (see ① in Figure55). The acceleration time is set in parameter P-03. Information on settings and the description of the parameters used here is provided in section “Drives control”, Page 118. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 92 4 Operation 4.3 Commissioning with control signal terminals (default settings) +24 V STOP P-07 = 50 Hz ① P-03 = 5 s Figure 55: Start-Stop command with maximum setpoint value voltage, acceleration ramp 5 s DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 93: Error Messages

    To get more information regarding the fault, go to the “Monitor“ menu (P0-…). The values in the fault log (P-13) will not be deleted if the frequency inverter is reset to its default settings! DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 94 The two dots on the right will flash. The oldest error message will be shown after you press the ▲ arrow button (Up) once more. Example: V-Volt (“Voltage too low” message) The three dots on the right will flash. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 95: Error List

    -10 °C. Raise the temperature over -10 °C in order to start the frequency inverter. Thermistor fault Defective thermistor on heat sink Please contact your closest Eaton representative. th-Frt DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 96 Analog input current outside range Make sure that the input current falls within the range 4-2OF defined by P-16. Internal error Internal frequency inverter fault Please contact your closest Eaton representative. SC-FLt Internal error Internal error Please contact your closest Eaton representative. FAULtY...

  • Page 97: Parameters

    The energy optimization function is intended for applications in which the frequency inverter is run for specific periods at a constant speed and with a light load, independently of whether the torque is constant or varies. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 98 A high start voltage enables a high torque at the start. Notice: A high torque at low speed causes a high thermal load on the motor. If temperatures are too high, the motor should be equipped with an external fan. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 99 Set the value to 101 (default setting) to enable access to the extended menu. Change the code value in P-38 (parameter access lock) in order to prevent unauthorized access to the extended parameter set. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 100 Output frequency = frequency reference value Error message (frequency inverter not ready) Output frequency ≧ limit value (P-19) Output current ≧ limit value (P-19) Output frequency < limit value (P-19) Output current < limit value (P-19) DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 101 (depending on the setting for P-15) or automatically in the event of a mains power failure if P-05 = 2. If the value is 0.00, the frequency inverter will coast all the way to a stop. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 102 P-28 will be applied to the motor. It is neces- sary to exercise caution if this output characteristic is used so as to avoid overheating and damaging the motor. See P-11 for more informa- tion. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 103 The frequency inverter will be started directly from the control signal ’ terminals; the keypad s start and stop buttons will be ignored. The frequency inverter will always start with the minimum frequency/ speed (P-02). Previous speed, terminal DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 104 These subparameters are as follows: 0 - 63 Frequency inverter slave address Baud rate OP-buS OP-buS 9.6 kBit/s 19.2 Kbit/s 38.4 kBit/s 57.6 kBit/s 115.2 kBit/s TimedOut 3000 ms locked, 30 - 3000 ms DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 105 0.0 - 100.0 % If P-44 = 0, this parameter will set the preset digital setpoint value used for the PI controller. P-46 ✓ PI feedback source selection Analog input 2 Analog input 1 Motor current DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 106 Motor voltage: the value of the rms voltage being applied at the motor P00-08 Internal DC bus voltage P00-09 °C Unit Temperature Heatsink temperature in °C P00-10 HH:MM:SS The frequency inverter’s operating time Not affected when the parameters are reset to their default settings. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 107 Serial number of frequency inverter The frequency inverter’s unique serial number Example: 540102 / 32 / 005 P00-20 – Frequency inverter part no. Rated power of frequency inverter Frequency inverter type (example: 0.37, 1 230, 3P-out) DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 108: Operating Unit

    • Increase output frequency / motor speed if P-12 = 1 or P-12 = 2 • Decrement numeric value or parameter number • Reduce output frequency / motor speed if P-12 = 1 or P-12 = 2 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 109: Display Unit

    Example: Main menu PAR, Parameter P1.1 The display automatically switches between the parameter number and the defined value. P1.1 =1 is displayed at the first switch on and after the default settings have been activated. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 110: Parameter Selection

    Parameter P-37 is used to change the access code used to access all the parameters. Once you confirm parameter P-37, the extended parameters will be locked. You can use parameter P-38 to block access to all parameters, with the exception of parameter P-14 (read-only). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 111: Digital And Analog Inputs

    AI1/DI4 (control signal terminal 6): analog setpoint input (0 - 10 V) When control signal terminal 2 (FWD) and control signal terminal 3 (REV) are activated at the same time, the default configuration will activate quick stop dec2 (P-24). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 112: Digital Input (Di)

    • DI2 (control signal terminal 3): REV (Reverse = Start enable anti-clock- wise rotating field) • DI3 (control signal terminal 4): external fault • AI1 (control signal terminal 6): analog setpoint value DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 113: Analog Input (Ai)

    DI2 (control signal terminal 3): AI1/AI2 (change of setpoint source from AI1 to AI2) • AI1 (control signal terminal 6): analog setpoint value 1 • AI2 (control signal terminal 4): analog setpoint value 2 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 114 100 % are used for low signal levels, e.g. for sensors with a 0 to 5 V output. P-35 = 200 % (10 V) 5 V ≙ 100 % 100 % f P-01 Figure 61: Scaled input signal DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 115 (DOWN). The decelera- tion will take place using the time set in P-04 (dec1) all the way to 0 Hz if a minimum frequency has not been set in P-02. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 116 (P-01). The frequency will not fall below the minimum frequency value unless the start enable (DI1) is switched off. [Hz] P-01 P-02 0 Hz DOWN START Figure 64: Motor potentiometer with f limit DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 117 PI controller with external actual value (P-12 = 5) P-15 DI3 / AI2 AI1 / DI4 0 = Stop 0 = FWD PI feedback AI Setpoint value AI 1 = Run 1 = REV DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 118 Actuation control signal terminal 3 (DI1) plus control signal terminal 4 (DI2) = Start enable anticlockwise rotating field (REV) The separate actuation of control signal terminal 4 (DI2) does not allow any start enable. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 119 If parameter P-15 = 11, this control section can be recreated with control sig- nal terminals 2 (DI1) and 3 (DI2), and control signal terminal 4 (DI3) can be used to activate an operating direction change (FWD ↔ REV) (reversing starter). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 120: Digital / Analog Outputs

    The analog output will output a voltage of 5.5 V. The frequency inverter will then switch off automatically due to an overload (I > 100 %). The following error message will be displayed: I. t -trP DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 121 Output frequency = frequency reference value Error message (frequency inverter is not ready) Output frequency ≧ limit value (P-19) Output current ≧ limit value (P-19) Output frequency < limit value (P-19) Output current < limit value (P-19) DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 122: Drives Control

    PI controller with external actual value PI controller with external actual value and totalized value of AI1 ￫ If the control level changes, the inputs’ mode of operation and function (P-15) via the control signal terminals will change. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 123: Second Acceleration And Deceleration Time

    Starting friction and load inertia can lead to longer acceleration times for the drive than those configured in P-03. Large gyrating masses and the load being driven can lead to longer decelera- tion times for the drive than that configured in P-04. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 124: Frequency Jump

    If the frequency reference value applied to the frequency inverter falls within the band, the output frequency will remain at the upper or lower limit of the band. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 125: Start Function

    The frequency inverter will start automatically twice. AVto-2 The frequency inverter will start automatically three times. AVto-3 The frequency inverter will start automatically four times. AVto-4 The frequency inverter will start automatically five times. AVto-5 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 126 The frequency inverter will be started directly from the control signal terminals; the keypad's start and stop buttons will be ignored. The frequency inverter will always start with the minimum frequency/ speed (P-02). Previous speed, terminal DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 127: Motor

    230 V. The motor's stator winding has a delta connection (motor rated current of 4 A as per rating plate in Figure71). See in the default settings. Required changes for electrically mapping the motor: P-07 = 230, P-08 = 4.0, P-09 = 50 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 128 All speed-related parameters (such as the minimum and maximum frequencies and the fixed frequencies) will also be shown in rpm. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 129: Fixed Frequency Setpoint Values

    P-20 to P-23 (FF1 to FF4). In the default settings, fixed frequency FF1 = 15 Hz can be accessed via digital input DI3 (control signal terminal 4). +24 V Figure 73: Example: fixed frequencies FF1 to FF4 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 130 P-03 and P-04. (￫ Figure 74). When the FWD or REV enables are revoked, the output frequency is inhib- ited directly ② (coasting to halt). When P-05 = 0, the drive performs a con- trolled deceleration ①. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 131: V/F Characteristic Curve

    (nominal motor voltage) and P-09 (rated motor frequency). P-07 P-07 P-28 P-11 P-11 f [Hz] f [Hz] P-02 P-09 P-29 P-09 linear parameterizable P-28 = 0, P-29 = 0 P-28 > 0, P-29 > 0 Figure 75: V/f-characteristic curve DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 132 In controlled operation (V/F characteristic curve), the frequency inverter can- not compensate this load-related speed difference. The speed behavior of the motor corresponds to that of a motor in a constant AC supply system. Figure 76: Speed behavior without slip compensation DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 133 The simple illustration shows that, as the load torque increases (①), the resulting speed reduction is compensated by an increase in the output fre- quency (②) (￫ Figure 78). Figure 78: Speed behavior with slip compensation DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 134 If temperatures are too high, the motor should be equipped with an external fan. P-28 – V/Hz characteristic curve modification voltage 0.00 - P-07 V P-29 – 0.00 - P-09 Hz V/Hz characteristic curve modification frequency 0.00 - P-09 Hz DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 135: Braking

    Nor for intermediate braking. NOTICE DC braking will cause increased motor heating. Accordingly, make sure to configure a braking torque that is as low as possi- ble using the voltage amplification (P-11) and braking duration (P-32) parameters. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 136 The brake chopper can be activated in parameter P-34. This function is only available in frequency inverters of size FS2 and FS3. ￫ In frequency inverters without a braking transistor, parameter P-34 has no function. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 137 If the energy that is fed back by the motor during dynamic braking is too high, the deceleration time must be increased. In devices with an internal braking transistor, the excess energy can be dissipated with an external braking resistor (optional). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 138 Used to define the length of time during which direct current will be applied to the motor if the output frequency reaches a value of 0.0 Hz. Note: The voltage level will be the same as the voltage amplification set in P-11. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 139 (dec1) configured in P-04. Use parameter P-24 to set the second deceleration time. In the default settings, the second deceleration time is activated via DI1 and DI2 (control signal terminals 2 and 3). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 140: Operational Data Indicator

    If the energy that is fed back by the motor during dynamic braking is too high, the deceleration time must be increased. In devices with an internal braking transistor, the excess energy can be dissipated with an external braking resistor (optional) (￫ Section 6.2.11.2, „Regenerative braking“, page132). DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 141 DC bus voltage log (256 ms) The eight most recent values before the trip Updated every 250 ms. P00-16 -20 - 120 °C Log for thermistor temperature The eight most recent values before the trip Updated every 500 ms. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 142 Control signal terminal 2 actuated (DI1) 0100 Control signal terminal 3 actuated (DI2) 0010 Control signal terminal 4 actuated (DI3) 0001 Control signal terminal 6 actuated (DI4) 0101 Control signal terminals 3 and 6 actuated (DI2 + DI4) DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 143: Setpoint Input (Ref)

    Connect control signal terminal 1 to control signal terminal 2 in order to get a start enable. Press the Stop pushbutton in order to get to the setpoint input display automatically. Use the ▲ and ▼ arrow buttons to change the setpoint value. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 144 When the REV operating direction is in effect, the frequency will have a minus sign. Minus sign for REV operating direction When the Stop pushbutton is pressed, the frequency inverter will be stopped with the deceleration time configured in P-04. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 145: Serial Interface (Modbus Rtu)

    Each frequency inverter has a unique address on the network. Addresses are assigned individually to each DC1 frequency inverter with the P-36 parameter and are independent of their physical connection (position) within the net- work. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 146: Serial Interface A-B

    RJ45 connection / external operating unit / PC connection - RJ45 connection / external operating unit / PC connection + 24 V DC power supply RS485- Modbus RTU RS485+ Modbus RTU Figure 83: RJ-45 socket wiring DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 147: Modbus Parameters

    5 = PI controller with external actual value 6 = PI controller with external actual value and totalized value of 7 = CANopen, with internal acceleration and deceleration ramp 8 = CANopen, acceleration and deceleration ramps via bus DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 148: Operating Mode Modbus Rtu

    Data (N x 1 Byte) CRC (2 Bytes) Figure 84: Data exchange between master and slave ￫ The frequency inverter (slave) only sends a response if it has received a request from the master beforehand. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 149: Structure Of The Master Request

    While receiving the frame, the slave performs a new calculation and compares the calculated value to the actual value in the CRC field. If the val- ues do not match, an error will be set. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 150: Structure Of The Slave Response

    • If the time interval between the messages is less than 3.5. characters. ￫ The master must be programmed to repeat the request if it does not receive a response within a specified time. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 151: Modbus: Register Mapping

    The input process data is used to control the DC1 frequency inverter. Designation Scaling Factor Unit Field bus control word – Binary code Field bus speed reference value reserved – Modbus ramp time 0.01 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 152 Not used Field bus speed reference value (ID 2) The permissible values fall within a range of 0 to P-01 (max. frequency). This value will be scaled with a factor of 0.1 in the application. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 153 Reference input speed DC link voltage Frequency inverter temperature °C Status and fault word (ID 6) Information regarding the device status and error messages is specified in the status and fault word. Fault word Status word DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 154 Phase failure (mains side) P-LOSS Motor pick-up control function (for catching spinning motors) SPIn-F failed Internal thermistor fault (heat sink) th-Flt EEPROM checksum fault dAtA-F Analog input: 4-20 F • Out-of-range value • Wire breakage (4-mA monitoring) DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 155 Example: Register 12 = x1x0h; register 13 = 15 ￫ T he device has an output of 1.5 kW. Voltage (ID 14) Specifies the device’s specified input voltage. Example: 230 ≙ 230 V DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 156 Specifies the software version of the control section with two decimal places. Power section software version (ID 16) Specifies the software version of the power section with two decimal places. Frequency inverter recognition (ID 17) The device’s unique serial number. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 157: Explanation Of Function Code

    Slave response: 01 03 02 0000 B844 Name Station address Function code (reading of holding registers) Number of consecutive data bytes (1 register = 2 byte) 0000 Content (2 byte) for register 6: 0 B844 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 158 1: The ID of the register for the writing operation is 1, since the master controller has an offset of +1. 0001 Content (2 byte) for register 0000 0000 0000 001 ￫ RUN B844 ￫ Function code 06 can be used for a broadcast. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 159: Canopen

    Controller Area Network COB ID Communication Object Identifier CONST Constant variable (read access only) Electronic Data Sheets EMCY Emergency Object Network Management Personal Computer Process Data Object Read Only Memory Receive Service Data Object Transmit DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 160: System Overview

    All of the frequency inverter’s parameters can be transferred with CANopen by using the appro- priate SDO/PDO selection. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 161: Bus Termination Resistors

    CAN_L CAN_H Figure 86: Bus termination resistors 8.2.2 Baud rate The baud rate is configured with parameter P5-02. It must be set to the same value for all communication modules on the CANopen bus. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 162: Set Canopen Station Address

    – Frequency inverter slave 0 - 63 1 - 63 address P-50 – Baud rate 0 = 125 kBit/s 0 - 3 1 = 250 kBit/s 2 = 500 kBit/s 3 = 1000 kBit/s DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 163: Object List

    The latest version of the EDS file is included in the CD-ROM enclosed with every frequency inverter. It can also be downloaded from Eaton’s website at: http://www.eaton.com/moeller ￫ Support The object dictionary contains all the objects corresponding to a CANopen module.

  • Page 164: Communication-Specific Objects

    1018 Identity Object UNSIGNED8 General device information Vendor ID UNSIGNED32 000001CA Manufacturer: Eaton Industries GmbH Product Code UNSIGNED32 Product Number Revision Number UNSIGNED32 1.01 Version (Example) Serial Number UNSIGNED32 00000001 Serial number (Example) DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 165: Server Sdo Parameter

    4th Mapping Object UNSIGNED32 20020010 1601 Number of Mapped Application UNSIGNED8 Highest subindex used Objects 1st Mapping Object UNSIGNED32 00060010 2nd Mapping Object UNSIGNED32 00060010 3rd Mapping Object UNSIGNED32 00060010 4th Mapping Object UNSIGNED32 00060010 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 166 Tx PDO 2 Number of Mapped Application UNSIGNED8 Highest subindex used Objects 1st Mapping Object UNSIGNED32 200F0010 2nd Mapping Object UNSIGNED32 20100010 3rd Mapping Object UNSIGNED32 20110010 4th Mapping Object UNSIGNED32 200C0010 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 167: Manufacturer-Specific Objects

    Current run hours UNSIGNED16 Current operating time in hours 2041 Current run minute/second UNSIGNED16 Current operating time in minutes/seconds 2065 P-01 DC1 frequency inverter parame- ters 2066 P-02 … … … … 2095 P-49 2096 P-50 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 168 The frequency reference value is specified in hertz with a single decimal place. Example: 258 ≙ 25.8 Hz User ramp time (Index 2003 The user ramp time is specified in seconds with two decimal places. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 169 Running operation message (RUN) Clockwise rotating field (FWD) Anticlockwise rotating field (REV) no error Fault detected (FAULT) Acceleration ramp Frequency actual value equals setpoint value definition – Zero speed Speed control deactivated Speed control activated Not used DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 170: Error Messages

    The frequency reference value is specified in hertz with a single decimal place. Example: 125 ≙ 12.5 Hz Current (Index 200D The current is specified with one decimal place. Example: 34 ≙ 3.4 A DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 171: Appendix

    0.95 0.95 0.95 Size 1) Internal voltage doubler connection: U = 115 V ￫ U = 230 V; U = 120 V ￫ U = 240 V 2) recommended value (calculated), no standard rating DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 172: Dc1-S2

    12.5 14.8 14.8 22.2 31.7 Minimum braking resistance Ω Pulse frequency 16 (adjustable 4 – 32) Efficiency η 0.96 0.96 0.96 0.96 0.96 0.96 Fan (device-internal, temperature-controlled) ✓ ✓ ✓ ✓ ✓ ✓ Size DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 173: Dc1-32

    380 V - 10 % - 480 V + 10 %, 50/60 Hz (342 - 528 V ±0 %, 48 - 62 Hz ±0 %) Input current 14.6 18.1 24.7 Standard ≦ 30 Minimum braking resistance Ω Pulse frequency 8 (adjustable 4 – 32) Efficiency η 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 Size DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 174: Dimensions And Frame Size

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 75 mm 5 mm (0.2") (2.95") 107 mm 186 mm (7.32") (4.21") Figure 88: Size FS2 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 175: Pc Interface Card

    You can then save the oscillograms on your computer and print them. The DX-COM-STICK computer interface module can be installed and con- nected without tools. DX-COM-STICK is plugged into the front of the DC1 frequency inverter. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 176 In order to upload or download the parameters, for example for the commissioning of series machines, the frequency inverter must be connected to the mains voltage. The active data transfer is indicated by the green flashing LED. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 177: Drivesconnect

    STICK, is required in order to connect to a computer. This connection cable features a galvanically isolated interface converter that makes it possible to connect the RJ45 connector to a USB port on a computer. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 178: Cables And Fuses

    The length of the motor cable depends on the RFI class. NOTICE When selecting fuses and cables, make sure to always comply with all the regulations that apply at the installation site. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 179 3 x 4 3 x 10 3 x 2.5 3 x 12 DC1-34024… 3 x 6 3 x 8 3 x 6 3 x 8 1) AWG = American Wire Gauge 2) UL fuse with AWG DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 180 3 AC 480 V +10 % FAZ-B25/3 PKM0-25 DC1-34024… 3 AC 480 V +10 % FAZ-B32/3 PKM0-32 1) Fuse UL-rated, class J, 600 V 2) I = 10 kA 3) I = 50 kA DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 181: Mains Contactors

    (Pause time ≧ 60 s between switching off and on). ￫ Technical data on the mains contactors can be found in the main catalog HPL, Contactors DILEM and DILM7. DILM12-XP1 P1DILEM DILM DILEM DILM12-XP1 P1DILEM Figure 91: Mains contactor at single-phase connection DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 182 2) maximum operating temperature +40 °C ® ￫ For UL compliant installation and operation, the mains side switching devices must allow for a 1.25 times higher input cur- rent. The switching devices meets this requirement. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 183: Braking Resistances

    DC link voltage can be read in parameter P00-08. Braking resistors convert the mechanical braking energy produced during extended periods of dynamic operation or when braking large moments of inertia into heat. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 184: Mains Chokes

    [°C] h [m] Figure 93: Derating values for deviating installation altitudes and ambient air temperatures Further information and technical data on the mains chokes of the DX-LN… series is provided in instructional leaflet IL00906003Z. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 185 550 +0 % DC1-324D1… DC1-345D8… DC1-327D0… DX-LN3-010 50/60 ±10 % 550 +0 % DC1-349D5… DC1-32011… DX-LN3-016 50/60 ±10 % 550 +0 % DC1-32018… 18.8 DX-LN3-025 50/60 ±10 % 550 +0 % DC1-34018… 18.1 DC1-34024… 24.7 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 186: Motor Reactors

    [m] Figure 95: Derating values for deviating installation altitudes and ambient air temperatures Further information and technical data on the motor reactors of the DX-LM3… series is provided in instruc- tional leaflet IL00906003Z. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 187 DX-LM3-016 11.3 DC1-34018… DX-LM3-035 15.2 DC1-34024… DX-LM3-035 21.7 Notes: • max. power supply (U ): 750 V ±0 % • Maximum permissible frequency: 200 Hz • Maximum permissible pulse frequency (f ): 12 kHz DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

  • Page 188: Sinusoidal Filter

    3000 4000 ta [°C] h [m] Figure 98: Derating values for deviating installation altitudes and ambient air temperatures For more information and technical data regarding DX-SIN3… series sinusoidal filters, please consult instructional leaflet IL00906001Z. DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 189 0 - 520 4 - 8 Note: Sinusoidal filter DX-SIN3… should only be operated with fixed pulse frequencies: • Range f at rated operating voltage U PWM1 • Range f at rated operating voltage U PWM2 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 190 9 Appendix 9.9 Sinusoidal filter DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 191 ......61 ..... . . 37 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 192 ....... . 26 ......23 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 193 ... . . 128 Split pole motor ......45 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...
  • Page 194 ........7 Use (intended) ......25 DC1 Frequency Inverter 10/12 MN04020003Z-EN www.eaton.com...

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