Cognex In-Sight 5000 Series Installation Manual
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Cognex In-Sight 5000 Series Installation Manual

Vision system
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  • Page 1 ® In-Sight 5000 Series Vision System Installation Manual...
  • Page 3 Copyright © 2003 - 2014  Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more of the U.S. and foreign patents listed below as well as pending U.S. and foreign patents. Such pending U.S. and foreign patents issued after the date of this document are listed on the Cognex web site at: http://www.cognex.com/patents.

  • Page 5: Regulations/Conformity

    Regulations/Conformity Note: For the most up-to-date regulations and conformity information, please refer to the In-Sight online support site: http://www.cognex.com/Support/InSight. Declaration of Conformity Cognex Corporation Manufacturer One Vision Drive Natick, MA 01760 USA Declares this -marked Machine Vision System Product In-Sight 5100/5110/5400/5410: Type 821-0034-1R...
  • Page 6 Declaration of Conformity Cognex Corporation Manufacturer One Vision Drive Natick, MA 01760 USA Declares this -marked Machine Vision System Product In-Sight 5400S/5410S: Type 821-0038-1R Product Type In-Sight 5400CS: Type 821-0039-1R In-Sight 5403S: Type 821-0040-1R Complies With 2004/108/EC Electromagnetic Compatibility Directive...
  • Page 7 Regulations/Conformity Declaration of Conformity Cognex Corporation Manufacturer One Vision Drive Natick, MA 01760 USA Declares this -marked Machine Vision System Product In-Sight 5600/5610: Type 821-0041-1R Product Type In-Sight 5603/5613: Type 821-0042-1R In-Sight 5604/5614: Type 821-0051-1R In-Sight 5605/5615: Type 821-0032-1R; Type 821-0032-2R...

  • Page 9: Precautions

    Observe these precautions when installing the vision system to reduce the risk of injury or equipment damage: In-Sight 5000 series vision systems are intended to be supplied by a UL or NRTL listed power supply with a 24VDC output rated for at least 600 mA continuous and a maximum short circuit current rating of less than 8A and a maximum power rating of less than 100VA and marked Class 2 or Limited Power Source (LPS).
  • Page 10 viii...

  • Page 11: Table Of Contents

    Table of Contents Legal Notices Regulations/Conformity Precautions Introduction Support Standard Components Accessories Cables I/O Modules Installation Connectors and Indicators Install the Lens Connect the Ethernet Cable Connect the Breakout Cable Specifications 5100, 5100C, 5401, 5400C, 5403 and 5400 Vision System Specifications 5400CS, 5403S and 5400S Vision System Specifications 5603, 5600 and 5605 Vision System Specifications 5604 Line Scan Vision System Specifications...

  • Page 13: Introduction

    The In-Sight Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software. On-demand training: http://www.cognex.com/on-demand-training.aspx. The In-Sight online support site: http://www.cognex.com/Support/InSight. Standard Components The vision system is shipped with the standard components listed below. Note: Cables are sold separately.

  • Page 14: Accessories

    Accessories The following optional components can be purchased separately. For a complete list of options and accessories, contact your local Cognex sales representative. Cables Note: Cables are sold separately. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur.
  • Page 15 Introduction Breakout Cable The Breakout cable provides connection to an external power supply, RS-232 serial communications, acquisition trigger input, high-speed outputs and encoder inputs (In-Sight 5604 only). The pin-outs for the cable are listed in the Breakout Cable Specifications on page 22.

  • Page 16: I/O Modules

    The following I/O modules are compatible with your vision system, and provide access to additional discrete inputs and outputs. Table 1-6: I/O Module Compatibility I/O Module Vision System Discrete Inputs Discrete Outputs All In-Sight 5000 series vision systems 2 high-speed, CIO-1400 7 general (except In-Sight 5604) 6 general All In-Sight 5000 series vision systems...

  • Page 17: Installation

    Cognex sales representative. Note: Cables are sold separately. If any of the standard components appear to be missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur.

  • Page 18: Install The Lens

    Install the Lens 1. Remove the protective film covering the threaded lens opening, if present. 2. Attach a C-Mount lens to the vision system. The exact lens focal length needed depends on the working distance and the field of view required for your machine vision application. Figure 2-1: Install the Lens 3.

  • Page 19: Connect The Breakout Cable

    Installation Connect the Breakout Cable Note: Unused bare wires can be clipped short or tied back using a tie made of non-conductive material.Keep all bare wires separated from the +24VDC wire. 1. Verify that the 24VDC power supply being used is unplugged and not receiving power. 2.

  • Page 21: Specifications

    Specifications The following sections list general specifications for the In-Sight 5000 series vision systems. 5100, 5100C, 5401, 5400C, 5403 and 5400 Vision System Specifications Table 3-1: 5100, 5100C, 5401, 5400C, 5403 and 5400 Vision System Specifications Specification 5100/5110 5100C 5401/5411...
  • Page 22 Specification 5100/5110 5100C 5401/5411 5400C 5403/5413 5400/5410 1 Ethernet port, 10/100 BaseT, TCP/IP protocol. Supports DHCP (factory default), static and link-local Network IP address configuration. Communication Timestamp Resolution: 8ns 1588 Support Synchronization Accuracy Through Transparent Clock: 5µs Serial RS-232C when connected to the Breakout Cable or a compatible I/O module. (For more information, I/O Modules on page 4 Communication refer to...

  • Page 23: 5400Cs, 5403S And 5400S Vision System Specifications

    Specifications 5400CS, 5403S and 5400S Vision System Specifications Table 3-2: 5400CS, 5403S, 5400S Vision System Specifications Specification 5400CS 5403S 5400S/5410S Minimum In-Sight version 4.4.3 Firmware Requirement Job/Program 128MB non-volatile flash memory; unlimited storage via remote network device. Memory Image 256MB SDRAM Processing Memory Sensor Type...
  • Page 24 Specification 5400CS 5403S 5400S/5410S Operating 0°C to 45°C (32°F to 113°F) Temperature Storage -30°C to 80°C ( -22°F to 176°F) Temperature Humidity 95%, non-condensing (Operating and Storage) Protection IP68 (with appropriate lens cover properly installed). Shock 80 G Shock with 150 gram lens attached per IEC 68-2-27. (Shipping and Storage) Vibration...

  • Page 25: 5603, 5600 And 5605 Vision System Specifications

    Specifications 5603, 5600 and 5605 Vision System Specifications Table 3-3: 5603, 5600 and 5605 Vision System Specifications Specification 5603/5613 5600/5610 5605/5615 Minimum Firmware In-Sight version 4.4.3 In-Sight version 4.4.1 Requirement Job/Program Memory 128MB non-volatile flash memory; unlimited storage via remote network device. Image Processing 256MB SDRAM Memory...
  • Page 26 Specification 5603/5613 5600/5610 5605/5615 Mounting Eight M4 threaded mounting holes (four front and four back). 99.9mm (3.93in) x 124.2mm (4.89in) x 61.4mm (2.42in) 134.4mm (5.29in) x 124.1mm Dimensions with lens cover installed. (4.88in) x 61.4mm (2.42in) with lens cover installed. 60.1mm (2.37in) x 124.2m (4.89in) x 61.4mm (2.42in) without lens cover installed.

  • Page 27: 5604 Line Scan Vision System Specifications

    Specifications 5604 Line Scan Vision System Specifications Table 3-4: 5604 Line Scan Vision System Specifications Specification 5604/5614 Minimum Firmware Requirement In-Sight version 4.4.3 Job/Program Memory 128MB non-volatile flash memory; unlimited storage via remote network device. Image Processing Memory 256MB SDRAM Sensor Type 1-inch CCD Sensor Properties...
  • Page 28 Specification 5604/5614 Operating Temperature (non-circulating air) 0°C to 45°C (32°F to 113°F) Operating Temperature (circulating air) 0°C to 50°C (32°F to 122°F) Storage Temperature -30°C to 80°C (-22°F to 176°F) Humidity 95%, non-condensing (Operating and Storage) Protection IP67 (with appropriate lens cover properly installed). Shock 80 G Shock with 150 gram lens attached per IEC 68-2-27.

  • Page 29: I/O Specifications

    Specifications I/O Specifications Cable and connector specifications and connection examples for the acquisition trigger input, encoder inputs (In-Sight 5604 only) and the high-speed outputs are provided in the following sections. Acquisition Trigger Input The vision system features one acquisition trigger input, which is optically isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device.

  • Page 30: Encoder Inputs (In-Sight 5604 Only)

    Note: When using the vision system with the Breakout cable, the polarity of the TRIGGER+ and TRIGGER- pins is not critical. However, when using an optional I/O module, the polarity of the TRIGGER+ and TRIGGER- pins should be observed. Encoder Inputs (In-Sight 5604 Only) The Breakout cable can be used for communication between the vision system and a single or quadrature encoder.

  • Page 31: High-Speed Outputs

    Specifications High-Speed Outputs In-Sight 5000 series vision systems feature two built-in, high-speed outputs. Both of the high-speed outputs are NPN (current sinking) lines. The external load should be connected between the output and the positive supply voltage (28VDC or less). The outputs pull down to 0.1VDC or less when ON (1.25VDC or less for In-Sight 5604 only), which causes current to flow through the load.
  • Page 32 High-Speed Output - PNP Configuration The Breakout cable can be used to connect high-speed outputs with a PNP-compatible PLC input, if a pull-up resistor (for example, 2.2 kOhms 0.5W) is connected from the output to +24VDC. In this case, the resistor supplies 24VDC to the PLC input.

  • Page 33: Ethernet Cable Specifications

    Specifications Ethernet Cable Specifications The Ethernet cable is used to connect the vision system to other network devices. The Ethernet cable can be connected to a single device or provide connections to multiple devices via a network switch or router. Table 3-8: Ethernet Cable Pin-Out P1 Pin# Signal Name...

  • Page 34: Breakout Cable Specifications

    Breakout Cable Specifications The Breakout cable provides connection to an external power supply, RS-232 serial communications, acquisition trigger input, high-speed outputs and encoder inputs (In-Sight 5604 only). The Breakout cable is not terminated. When using the In-Sight 5604, refer to Encoder Inputs (In-Sight 5604 Only) on page 18.

  • Page 35: I/O Module Cable Specifications

    Specifications I/O Module Cable Specifications The I/O Module cable connects the vision system directly to a compatible In-Sight I/O module via the DB15 connector. When the I/O module is used, all power and communication lines used by the vision system are connected using the I/O Module cable.

  • Page 36: Dimensional Drawings

    Dimensional Drawings 5100, 5100C, 5400, 5401, 5400C and 5403 Vision System Dimensions Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications may be changed without notice. Figure 3-6: 5100, 5100C, 5400, 5401, 5400C and 5403 Vision System Dimensions (With Lens Cover)
  • Page 37 Specifications Figure 3-7: 5100, 5100C, 5400, 5401, 5400C and 5403 Vision System Dimensions (Without Lens Cover)

  • Page 38: 5403S, 5400Cs And 5400S Vision System Dimensions

    5403S, 5400CS and 5400S Vision System Dimensions Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications may be changed without notice. Figure 3-8: 5403S, 5400CS and 5400S Vision System Dimensions (With Lens Cover)
  • Page 39 Specifications Figure 3-9: 5403S, 5400CS and 5400S Vision System Dimensions (Without Lens Cover)

  • Page 40: 5600 And 5603 Vision System Dimensions

    5600 and 5603 Vision System Dimensions Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications may be changed without notice. Figure 3-10: 5600 and 5603 Vision System Dimensions (With Lens Cover)
  • Page 41 Specifications Figure 3-11: 5600 and 5603 Vision System Dimensions (Without Lens Cover)

  • Page 42: 5604 And 5605 Vision System Dimensions

    5604 and 5605 Vision System Dimensions Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications may be changed without notice. Figure 3-12: 5604 and 5605 Vision System Dimensions (With Lens Cover)
  • Page 43 Specifications Figure 3-13: 5604 and 5605 Vision System Dimensions (Without Lens Cover)

  • Page 45: Appendix A - Cleaning/Maintenance

    Appendix A - Cleaning/Maintenance Clean the Vision System Housing To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the vision system housing. CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.
  • Page 48 P/N INS-597-0027-07 Rev. B...

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In-sight 5100In-sight 5110In-sight 5400In-sight 5410In-sight 5100cIn-sight 5400c ... Show all

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