Summary of Contents for Cognex In-Sight 5000 Series
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Title to and ownership of this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.
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89/336/EEC Electromagnetic Compatibility Directive Compliance Standards EN 55011:1998 + A1:1999 + A2:2002 Class A EN 61000-3-2:2000 + A2:2005 EN 61000-3-3:1995 +A1:2001 EN 61000-6-2:2001 European Representative: Cognex France Immeuble le Patio 104 avenue Albert 1er 92563 Rueil Malmaison France Safety UL and CUL Certification marks are present on products...
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89/336/EEC Electromagnetic Compatibility Directive Compliance Standards EN 61000-6-4:2001 Class A EN 61000-3-2:2000 + A2:2005 EN 61000-3-3:1995 + A1:2001 EN 61000-6-2:2001 European Representative: Cognex France Immeuble le Patio 104 avenue Albert 1er 92563 Rueil Malmaison France Safety UL and CUL Certification marks are present on products...
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89/336/EEC Electromagnetic Compatibility Directive Compliance Standards EN 61000-6-3:2001 + A11:2004 Class B EN 61000-3-2:2000 + A2:2005 EN 61000-3-3:1995 +A1:2001 EN 61000-6-2:2001 European Representative: Cognex France Immeuble le Patio 104 avenue Albert 1er 92563 Rueil Malmaison France Safety UL and CUL Certification marks are present on products...
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• In-Sight 5000 series vision sensors are intended to be supplied by a Listed, Direct Plug-In Power Unit with a minimum output rated 24VDC, 500mA and marked Class 2, Limited Power Source (LPS). Any other voltage creates a risk of fire or shock and can damage the In-Sight components.
3.4 Connecting the Model 1450 I/O Expansion Module............20 4 Configuring the Sensor 4.1 Adding the In-Sight 5000 Series Sensor to a Network........... 23 4.2 Installing to a DHCP Network..................23 4.3 Installing to a Non-DHCP Network Using the In-Sight Connection Manager ....24 4.4 Logging On to the Sensor ....................
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Table of Contents 5.3.2 In-Sight 5403S, 5400CS and 5400S Sensor Dimensions ........48 5.3.3 In-Sight 5400R Sensor Dimensions ..............49 5.3.4 In-Sight Remote Head Camera Dimensions ............50 5.3.5 In-Sight Remote Head Camera Enclosure Dimensions ........51 5.3.6 In-Sight Remote Head Camera Mount Dimensions ..........52 Appendix A A.1 Configuring the In-Sight Sensor’s I/O Settings ...............
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High-Speed Output Connection Example 3 ............42 Figure 5-5: In-Sight 5000 Series Sensor Dimensions ............47 Figure 5-6: In-Sight 5000 Series Stainless Steel Sensor Dimensions........48 Figure 5-7: In-Sight 5400R Sensor Dimensions ..............49 Figure 5-8: In-Sight 5400R Remote Head Camera Dimensions ........... 50 Figure 5-9: In-Sight 5400R Remote Head Camera Enclosure Dimensions ......
In-Sight Native Mode commands to change settings and retrieve results. This manual describes how to install In-Sight 5000 series vision sensors. When referring to the In-Sight 5000 series sensors, the term "standard sensor" refers to all sensors except for the stainless steel and remote head sensors.
Introduction In-Sight 5000 Series Standard Components In-Sight 5000 series vision sensors are shipped with the components listed in Table 1-1; component descriptions are given in Table 1-2. Table 1-1: In-Sight 5000 Series Sensor Standard Components 50mm Lens IP68 Lens Remote Head...
(for use with C-mount lenses). In-Sight 5000 Series Configurations In-Sight 5000 series vision sensors are designed to operate as a host sensor on an In-Sight Network. For the purposes of the instructions in this manual, an In-Sight Network is an In-Sight sensor connected over Ethernet to at least one other In-Sight sensor or personal computer running In-Sight Explorer software.
The most basic In-Sight network features a sensor connected directly to a PC running In-Sight Explorer software. In-Sight 5000 series sensors have an Autosense capability, allowing the sensor to connect directly to a PC using either a straight-pinned Network cable or a crossover cable.
® Installing In-Sight 5000 Series Vision Sensors 1.4.2 Configurations Using Switches/Routers An In-Sight network may be extended to include multiple In-Sight sensors by using a network router or Ethernet switch. The only limit on the size of this type of network is the number of routers or switches connected and the number of connections they provide.
Introduction 1.4.3 Adding an In-Sight Network to the Factory Network Multiple In-Sight Networks may be connected to the larger, factory network, combining to create an In-Sight network of virtually unlimited size. Connecting an In-Sight network to the factory network allows real-time production data to be accessed remotely from any PC workstation with network access.
In-Sight 5000 series vision sensors are configured, and their operation monitored, remotely from a networked PC running In-Sight Explorer using mouse and keyboard input. The In-Sight 5000 series vision sensors may also be configured and monitored from a networked In-Sight 3400 sensor. The following must be installed on the PC: ®...
Verify the In-Sight Explorer Help file installation by opening the Start menu and clicking All Programs > Cognex > In-Sight > In-Sight Explorer 3.x.x > In-Sight Explorer 3.x.x Help. From the Cognex program group, select In-Sight Explorer 3.x.x Release Notes for current information about In-Sight software, including new features, fixes and known issues.
® Installing In-Sight 5000 Series Vision Sensors Right-click the Local Area Connections icon and click Properties to open the Local Area Connection Properties dialog (Figure 2-1). Figure 2-1: Local Area Connection Properties Dialog Select the General tab. Enable the checkbox next to Internet Protocol (TCP/IP). Highlight Internet Protocol (TCP/IP) and click Properties to open the Internet Protocol (TCP/IP) Properties dialog.
Setting Up the PC Click the "Use the following IP address" radio button (Figure 2-2). The IP Address, Subnet Mask, Default Gateway, Preferred DNS server and Alternate DNS server fields, which are grayed-out, become active. Figure 2-2: Select Network Protocol Dialog Enter an appropriate IP address.
Connecting the Model 1450 I/O Expansion Module....20 Connecting the In-Sight 5000 Series Vision Sensor This section describes the connection of the In-Sight 5000 series sensor to its standard and optional components. For a complete list of options and accessories, contact your Cognex sales representative.
In-Sight 5000 Series Sensor (does not apply to the remote head sensors): Attach a C-Mount lens to the sensor (Figure 3-1). Figure 3-1: Install the Lens In-Sight Remote Head Sensor: Attach a CS-Mount or C-Mount (with 5mm extension ring) lens to the remote head camera.
® Installing In-Sight 5000 Series Vision Sensors Attach the male M12 camera cable connector to the In-Sight sensor’s CAM0 connector (Figure 3-2). The In-Sight sensor’s standard components do not include a Camera cable; it must be NOTE: purchased separately. Figure 3-2: CAM0 Connection CAUTION: Remove power from the sensor before connecting or disconnecting the remote head camera.
Installing the Sensor Connecting the Network and Breakout Cables The In-Sight sensor standard components do not include a Breakout cable or Network cable; NOTE: these cables must be purchased separately. The sensor has an ENET connector and 24VDC connector. The ENET connection provides the Ethernet connection for network communications.
® Installing In-Sight 5000 Series Vision Sensors Verify that the 24VDC supply is not receiving power, then connect the power supply to the Breakout cable (Figure 3-4). Attach the Breakout cable to the 24VDC connector on the sensor. Unused bare wires can be clipped short or tied back using a tie made from non-conductive NOTE: material.
Installing the Sensor Connecting the Model 1350 Breakout Module The optional Model 1350 Breakout Module (P/N 800-5743-1/800-5743-1R) is a convenient method to connect the sensor’s power, serial communications and I/O lines. Figure 3-5: Breakout Module Connections To Connect a Model 1350 Breakout Module to the In-Sight Sensor: Verify the 24VDC power supply being used is switched off.
® Installing In-Sight 5000 Series Vision Sensors Connecting the Model 1460 I/O Expansion Module Like the 1350 Breakout Module and the Model 1450 I/O Expansion Module, the optional Model 1460 I/O Expansion Module (P/N 800-5815-1) provides convenient access to the sensor’s power, serial communications and discrete I/O lines.
Installing the Sensor Optionally, connect the DB9 male connector of an RS-232 serial cable to the corresponding DB9 female connector on the Expansion Module (Figure 3-7). Plug the I/O Module Cable’s DB15 male connector into the corresponding female connector on the Expansion Module. The I/O Module’s standard components do not include an I/O module cable;...
® Installing In-Sight 5000 Series Vision Sensors Restore power to the 24VDC supply. The green power LED on the sensor and the +24V LED on the Expansion Module indicate that the sensor is receiving power. CAUTION: Never connect the 1460 I/O Expansion Module to a power source other than 24VDC.
Installing the Sensor Connecting the Model 1450 I/O Expansion Module Like the 1350 Breakout Module and the Model 1460 I/O Expansion Module, the optional Model 1450 I/O Expansion Module (P/N 800-5758-1/800-5758-1R) provides convenient access to the sensor’s power, serial communications and discrete I/O lines. In addition to the two discrete outputs, acquisition trigger, and serial transmit/receive that are standard on the sensor, the I/O Expansion module provides the following: •...
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® Installing In-Sight 5000 Series Vision Sensors Plug the M12 connector of the I/O Module Cable into the sensor’s 24VDC connector. The I/O Module’s standard components do not include an I/O module cable; it must be NOTE: purchased separately. Plug wire leads from a 24VDC supply for the +24V power and ground into the 2 pin terminal plug labeled “Power Input”...
DHCP server is available. Installing to a DHCP Network The In-Sight 5000 series sensor is factory-configured for installation on an existing network with a DHCP server. After connecting the network cable and supplying power, the DHCP server automatically detects the sensor, configures its settings, and adds it to the network with the default Host Name.
Installing to a Non-DHCP Network Using the In-Sight Connection Manager To install an In-Sight 5000 series sensor on a network that does not provide a DHCP server, use the In-Sight Connection Manager to configure the sensor’s network settings. This installation may also require changes to network settings in Microsoft Windows (See section 2.2, page 8).
® Installing In-Sight 5000 Series Vision Sensors You may need to supply administrative credentials (User Name and Password) for at least one In-Sight sensor on your network in order to proceed (Figure 4-2). Click Next. Figure 4-2: Administrative Account Dialog...
Configuring the Sensor In the left-hand text box, enter the MAC address for the sensor you would like to configure, then click Add (Figure 4-3). Repeat these two steps for any additional sensors you would like to configure. Alternately, you can simply cycle power on any sensors you would like to configure, and the In-Sight Connection Manager will automatically add the corresponding MAC address to the list after the sensors reboot.
® Installing In-Sight 5000 Series Vision Sensors In the Set Network Configuration dialog (Figure 4-4), select the first option, “Use The Following Network Settings For All Sensors”. Figure 4-4: Set Network Configuration Dialog 10. Enter values for the Subnet Mask; these settings will be applied to every sensor. The Subnet Mask specifies which parts of the sensor's IP address are the same for all hosts on the local network and which are unique to each host.
Configuring the Sensor 13. For each sensor in the table (Figure 4-5), enter a unique IP address in the New IP column. Optionally, you can type in meaningful names for each sensor under the New Name column. 14. Click Next Figure 4-5: Set New In-Sight Vision Sensor Information Dialog 15.
® Installing In-Sight 5000 Series Vision Sensors 16. For every sensor in the table, disconnect the power for five seconds and reconnect it. The status text will change once the new network settings have been confirmed. 17. Once all sensors have been configured, click Finish. Logging On to the Sensor After the sensor has been added to the network, log on to the sensor to verify the installation and to configure additional network settings.
Configuring the Sensor Sensor Network Settings You may need to change the sensor’s network settings when installing to a non-DHCP network where a Default Gateway, DNS Server and Domain name are used, or when moving the sensor from one network to another. Open In-Sight Explorer and log on to the sensor.
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The options available in the Network Settings dialog depend on the sensor type and firmware NOTE: version loaded on the sensor. This completes the basic installation procedure for adding an In-Sight 5000 series sensor onto a network using In-Sight Explorer. For information on using your sensor, refer to the ®...
The following sections list general specifications for the In-Sight 5000 series sensors. The In-Sight 5000 series includes sensors that support ID tools only (ID Readers). ID Readers can be identified by the In-Sight 5000 series model number. An In-Sight 5000 series NOTE: model number with a “1”...
Cognex mounting bracket with vibration dampener tube. Vibration 10 G from 10-500Hz Vibration per IEC 68-2-6 with 150 g or lighter lens attached. Remote head properly mounted using Cognex mounting bracket with vibration damper tube. Regulatory Compliance CE, FCC, UL, CUL.
Specifications I/O Specs Cable and connector specifications and connection examples for the Acquisition Trigger input and the high-speed outputs are provided in the following sections. 5.2.1 Acquisition Trigger Input Table 5-6: Acquisition Trigger Input Specifications Specification Description Voltage ON 20 to 28V (24V nominal) OFF 0 to 3V (12V nominal threshold) Current ON 2.0 to 2.9mA...
® Installing In-Sight 5000 Series Vision Sensors 5.2.2 High-Speed Outputs In-Sight 5000 series vision sensors feature two built-in, high-speed outputs. Table 5-7: High-Speed Output Specifications Specification Description Voltage 28V maximum through external load. Current 200mA maximum sink current. OFF state leakage current 200µA maximum.
Specifications Example 2 To connect to an NPN-compatible PLC input, connect Output 0 or Output 1 directly to the PLC input. When enabled, the output pulls down the PLC input to 0V. Figure 5-3: High-Speed Output Connection Example 2 Example 3 High-Speed outputs can also be used with a PNP-compatible PLC input if a pull-up resistor (for example, 2.2k 0.5W) is connected from the output to +24V.
® Installing In-Sight 5000 Series Vision Sensors 5.2.3 24VDC Breakout Connector and Cable Specifications The 24VDC Breakout connector provides access to power, serial communications, trigger and high-speed outputs. The Breakout cable is not terminated (Table 5-8). Table 5-8: 24VDC Breakout Connector Cable Pin-Out Pin# Signal Name Wire Color...
Specifications 5.2.4 I/O Module Cable The I/O Module cable (Table 5-9) is used with the optional 1460 I/O Expansion Module, 1450 I/O Expansion Module and 1350 I/O Breakout Module. The I/O Module cable connects the sensor directly to the applicable I/O module via the DB15 connector. When the 1460 I/O Expansion Module, 1450 I/O Expansion Module or 1350 Breakout Module is used, all power and communication lines used by the sensor are connected using the I/O Module cable.
® Installing In-Sight 5000 Series Vision Sensors 5.2.5 Network Cable Specifications The Network cable is used to connect the sensor to other network devices. The Network cable can be connected to a single device or provide connections to multiple devices via a network switch or router.
Specifications 5.2.6 Camera Cable Specifications The Camera cable connects the remote head camera to the 5400R sensor. The Camera cable provides power and communications to the camera. Table 5-11: Camera Cable Pin-out P1 PIN# Signal Name P2 PIN# CTRL+ CTRL- DAT+ +17V -10V...
® Installing In-Sight 5000 Series Vision Sensors Dimensional Drawings 5.3.1 In-Sight 5000, 5100, 5400, 5401, 5400C and 5403 Sensor Dimensions NOTE: All dimensions are in mm (inches). Figure 5-5: In-Sight 5000 Series Sensor Dimensions...
Specifications 5.3.2 In-Sight 5403S, 5400CS and 5400S Sensor Dimensions NOTE: All dimensions are in mm (inches). Figure 5-6: In-Sight 5000 Series Stainless Steel Sensor Dimensions...
® Installing In-Sight 5000 Series Vision Sensors 5.3.3 In-Sight 5400R Sensor Dimensions NOTE: All dimensions are in mm (inches). Figure 5-7: In-Sight 5400R Sensor Dimensions...
Specifications 5.3.4 In-Sight Remote Head Camera Dimensions NOTE: All dimensions are in mm (inches). Figure 5-8: In-Sight 5400R Remote Head Camera Dimensions...
® Installing In-Sight 5000 Series Vision Sensors 5.3.5 In-Sight Remote Head Camera Enclosure Dimensions NOTE: All dimensions are in mm (inches). Figure 5-9: In-Sight 5400R Remote Head Camera Enclosure Dimensions...
Specifications 5.3.6 In-Sight Remote Head Camera Mount Dimensions The remote head mounting bracket dimensions are illustrated below. Refer to Appendix B for installation instructions. NOTE: All dimensions are in mm (inches). Figure 5-10: In-Sight 5400R Remote Head Camera Mount Dimensions...
Appendix A A.1 Configuring the In-Sight Sensor’s I/O Settings Before an I/O Expansion Module can be used, the In-Sight sensor’s settings must be configured to recognize the availability of the additional inputs and outputs, as well as the added serial hardware handshaking capability. The I/O Expansion Module may be configured using In-Sight Explorer.
Configuring the In-Sight Sensor’s I/O Settings Figure A-2: Discrete Output Settings Dialog When an existing .JOB file containing a WriteDiscrete function is loaded on a sensor to which the I/O Expansion Module has just been added, the Start Bit and Number of Bits parameters NOTE: in WriteDiscrete must be changed to reflect the new configuration of the I/O lines.
® Installing In-Sight 5000 Series Vision Sensors A.1.2 Enabling Hardware Handshaking Using In-Sight Explorer Physically connect the I/O Expansion Module to the sensor, as described in sections 3.3 and 3.4. Open In-Sight Explorer and log on to the sensor. From the Sensor menu (Figure A-3), select Serial Port Settings. Figure A-3: Accessing the Serial Port Settings Select Hardware from the Handshake drop-down list (Figure A-4).
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Configuring the In-Sight Sensor’s I/O Settings...
Appendix B B.1 Installing the Remote Head Camera The remote head camera mount kit includes the hardware required to secure the remote head camera to a mounting surface. The Lens Tube (item 6) is included with the kit, but is not required for all applications.
Appendix C C.1 Cleaning/Maintenance C.1.1 Cleaning the Sensor To clean the outside of the sensor, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the sensor. Do not attempt to clean In-Sight products with harsh or corrosive solvents, including Lye, NOTE: methyl ethyl ketone (MEK) or gasoline.
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