Perkins 904F-E28T Operation And Maintenance Manual page 56

56
Maintenance Section
Fluid Recommendations
The anti-corrosion package for ELC is different from
the anti-corrosion package for other coolants. ELC is
an ethylene glycol base coolant. However, ELC
contains organic corrosion inhibitors and antifoam
agents with low amounts of nitrite. Perkins ELC has
been formulated with the correct amount of these
additives to provide superior corrosion protection for
all metals in engine cooling systems.
ELC is available in a premixed cooling solution with
distilled water. ELC is a 50 percent by volume of
glycol mixture. The Premixed ELC provides freeze
protection to −36 °C (−33 °F). The Premixed ELC is
recommended for the initial fill of the cooling system.
The Premixed ELC is also recommended for topping
off the cooling system.
Containers of several sizes are available. Consult
your Perkins distributor for the part numbers.
ELC Cooling System Maintenance
Correct additions to the Extended Life
Coolant
NOTICE
Mixing Extended Life Coolant with other products re-
duces the Extended Life Coolant service life. Failure
to follow the recommendations can reduce cooling
system components life unless appropriate corrective
action is performed.
To maintain the correct balance between the
antifreeze and the additives, you must maintain the
recommended concentration of ELC. Lowering the
proportion of antifreeze lowers the proportion of
additive. Lowering the ability of the coolant to protect
the system will form pitting, from cavitation, from
erosion, and from deposits.
NOTICE
Do not use a conventional coolant to top-off a cooling
system that is filled with Extended Life Coolant
(ELC).
Do not use Supplemental Coolant Additive (SCA).
Do not use ELC in systems with SCA filters. When
switching from conventional coolant to ELC in a sys-
tem equipped with SCA filter, remove the filter from
the system to prevent ELC contamination and filter
corrosion and leaks.
ELC Cooling System Cleaning
Note: If the cooling system is already using ELC,
cleaning agents are not required to be used at the
specified coolant change interval. Cleaning agents
are only required if the system has been
contaminated by the addition of some other type of
coolant or by cooling system damage.
Distilled or deionized water is the only cleaning agent
that is required when ELC is drained from the cooling
system.
Before the cooling system is filled, the heater control
(if equipped) must be set to the HOT position. Refer
to the OEM to set the heater control. After the cooling
system is drained and the cooling system is refilled,
operate the engine until the coolant level reaches the
normal operating temperature and until the coolant
level stabilizes. As needed, add the coolant mixture
to fill the system to the specified level.
Changing to Perkins ELC
To change from heavy-duty antifreeze to the Perkins
ELC, perform the following steps:
NOTICE
Care must be taken to ensure that all fluids are con-
tained during performance of inspection, mainte-
nance, testing, adjusting and the repair of the
product. Be prepared to collect the fluid with suitable
containers before opening any compartment or disas-
sembling any component containing fluids.
Dispose of all fluids according to local regulations
and mandates.
1. Drain the coolant into a suitable container.
2. Dispose of the coolant according to local
regulations.
3. Flush the system with distilled or deionized water
to remove any debris.
4. Use an appropriate cleaner to clean the system.
Follow the instruction on the label.
5. Drain the cleaner into a suitable container. Flush
the cooling system with distilled or deionized
water.
6. Fill the cooling system with distilled or deionized
water and operate the engine until the engine is
warmed to 49° to 66°C (120° to 150°F).
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