Related Manuals for Cleco CellCore CCBA
Summary of Contents for Cleco CellCore CCBA
- Page 1 Programming Manual P2398PM 2019-12 ™ CellCore CCBA & CCBP Cordless EC Tools For more information about our products, visit www.ClecoTools.com...
- Page 2 Disclaimer The Apex Tool Group reserves the right to modify, supplement, or improve this document or the product without prior notice. Trademark Cleco is a registered trademark of Apex Brands, Inc. Apex Tool Group GmbH Industriestraße 1 73463 Westhausen Germany...
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Page 3: Table Of Contents
Contents About this Description ................5 Product Description ................7 LCD ..........................7 Confirmation button ..................... 7 Navigation buttons....................... 8 USB connection......................8 Menus and Functions ................9 General functions ......................9 3.1.1 Switching on ........................ 9 3.1.2 Switching off ........................ 9 3.1.3 Selecting a button...................... - Page 4 3.11.3 Saving a torque graph ....................47 3.11.4 Loading parameters ....................50 3.11.5 Saving parameters ....................51 3.11.6 Software update ......................52 3.11.7 Deleting an archive....................53 3.11.8 Resetting to factory settings ..................54 3.11.9 Switch off tool ......................55 Tightening sequence................
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Page 5: About This Description
About this Description About this Description The original language of this description is German. This description is intended for all persons who configure and operate the cordless EC tool CCBA or CCBP. Software Version: S169262-205 This Description • provides important information on the safe and correct operation of the tool. •... - Page 6 About this Description Warnings and notices Warning notices are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger Danger A symbol combined with the word Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or extremely serious injuries.
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Page 7: Product Description
Product Description Product Description The CellCore tool is a cordless tool that can be used in two modes of operation: • FastApps mode • mPro mode 15 Nm τ 15.7 Nm τ 3/10 270° Abb. 2-1: LCD and CellCore controls Item Description Micro USB-B connection... -
Page 8: Navigation Buttons
Product Description Navigation buttons Use the navigation buttons to navigate to menu items and settings. Some buttons also have additional func- tions. Button Functions • Press to move the selection box up. • Press and hold to go directly to the run screen from all menu levels. •... -
Page 9: Menus And Functions
Menus and Functions Menus and Functions General functions 3.1.1 Switching on To switch on the tool, press the Start switch. 3.1.2 Switching off There are several ways to switch off the tool. Option 1: Remove the battery. → Tool switches off after 20 seconds. Option 2: Navigate to Switching the tool off: >... -
Page 10: Lcd Setup
Menus and Functions LCD setup 15 Nm τ 15.7 Nm τ 3/10 270° Fig. 3-1: Setup of the menus using the run screen and a submenu as an example Item Description Header Symbol of the current menu Submenus and parameters Run schreen Footer 3.2.1... -
Page 11: Footer
Menus and Functions Symbol Description FastApps mode is activated. Undervoltage limit is reached. 3.7.4 Setting the shut-off properties, page 27. Note When the symbols are displayed, the FastApps mode is selected and, at the same time, the tool is connected to the controller. In this case, the parameters for the FastApps mode are used. 3.2.2 Footer The buttons in the footer are not displayed in every menu. -
Page 12: Menu Structure Overview
Menus and Functions Menu structure overview ft·lb P2398PM | 2019-12 Apex Tool Group... -
Page 13: Run Screen
Menus and Functions Run screen The run screen displays the rundown data for the tightening sequence. The appearance of the run screen differs depending on whether the mPro mode or the FastApps mode is selected. 15 Nm τ 12 Nm τ... - Page 14 Menus and Functions Display of the Application/Linking group In mPro mode, the current Application/Linking group is only displayed if the function Selecting the Applica- tion/Linking group is activated, see below. Depending on the setting of the controller, the Application or Linking group is selected. Symbol Description Display of the currently selected Application or Linking group (mPro).
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Page 15: Run Screen In The Fastapps Mode
Menus and Functions → A new display appears with the following selection options: Button Description Press the button to select a new Application/Linking group. must be pressed to cancel the process and return to the run screen. The Application/Linking group can also be changed when the tool or control is offline. However, the run- down cannot be done until the connection between tool and control has been re-established. - Page 16 Menus and Functions Display of the rundown data Symbol Description Batch display Number of tightening positions for a FastApp. • If there is only one FastApp, then each result is evaluated. • If there is more than one FastApp, the overall result of all the tightening positions is considered.
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Page 17: Counterclockwise Rotation
Menus and Functions 3.4.3 Counterclockwise rotation In the Counterclockwise Rotation menu, the tool rotates in the opposite direction of rotation as programmed for the FastApp in the controller or in the FastApps menu. During tightening, the LCD flashes yellow-gray. The speed for the counterclockwise rotation starts at 20 rpm and increases to 300 rpm. Fig. -
Page 18: Fastapps Menu
Menus and Functions Button Description Communications Bluetooth communication Utility FastApps menu The FastApps menu is used to parameterize FastApps. In the mPro mode, the FastApps menu has no function. > 11.30 Fig. 3-8: Menu – FastApps menu Button Description FastApps mode is activated. →... -
Page 19: Configuring Fastapps
Menus and Functions Button Description FastApp with angle shutoff. The number to the right of the symbol indicates the shut-off angle. The associated FastApp is not programmed. If the FastApp is not parameterized, it can not be selected on the run screen. 3.6.1 Configuring FastApps Up to ten FastApps can be programmed. - Page 20 Menus and Functions Button Description For a torque shutoff, enter the shut-off torque. For an angle shutoff, enter the shut-off angle. Once the value has been reached, the tightening process is completed. This setting option is the same as in the menu 3.6.4 Advanced settings, page 22. Note If the shut-off value is entered here in the Configuring FastApps menu, then the follow- ing values are calculated automatically:...
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Page 21: Selecting The Direction Of Rotation
Menus and Functions 3.6.2 Selecting the direction of rotation > > > Fig. 3-10: Submenu – Selecting the direction of rotation Button Description Direction of rotation, right-hand thread. Direction of rotation, left-hand thread. 3.6.3 Selecting the tightening strategy > > >... -
Page 22: Advanced Settings
Menus and Functions Button Description Torque shutoff Sequence 31: Shut-off torque controlled tightening sequence with torque and rotation angle check. See 4 Tightening sequence, page 56. Angle shutoff Sequence 51: Shut-off angle controlled tightening sequence with rotation angle and torque check. See 4 Tightening sequence, page 56. 3.6.4 Advanced settings >... -
Page 23: Resetting Fastapp
Menus and Functions Button Description Enter the minimum angle. Enter the final speed. Enter speed threshold. As soon as the spped threshold is reached, the speed immediately changes from the start speed to the final speed up to the maximum torque. 3.6.5 Resetting FastApp >... -
Page 24: Settings
Menus and Functions Settings > Fig. 3-14: Menu – Settings Button Description Display and set time and date. Adjust screen brightness. Adjust tool light. Set shut-off properties. Select torque units. PIN menu Lock menu. Allow Linking group selection. P2398PM | 2019-12 Apex Tool Group... -
Page 25: Setting The Date And Time
Menus and Functions 3.7.1 Setting the date and time The date and time can only be changed in the FastApps mode. In the mPro mode, this menu is only used as a display. > > Fig. 3-15: Submenu – Setting the date and time Button Description Display of the currently selected menu: Set date and time... -
Page 26: Adjusting The Screen Brightness
Menus and Functions 3.7.2 Adjusting the screen brightness > > Fig. 3-16: Submenu – Screen brightness Button Description Brightness Level 1: The LCD is dark and dimly lit. Brightness Level 2: The LCD has medium illumination. This is the default setting that is used when none of the buttons are selected (outlined in green). -
Page 27: Setting The Shut-Off Properties
Menus and Functions Button Description Tool light disabled. Tool light never goes on. Tool light will only go on when the Start switch is pressed halfway. During tightening, it is switched off. Tool light is on as long as the Start switch is pressed halfway. If the Start switch is pressed all the way, the tool light will go on for three seconds before it switches off. -
Page 28: Selecting The Torque Units
Menus and Functions 3.7.5 Selecting the torque units The torque values on the run screen are displayed in the selected units. The selection is also used for the data export. > > ft · lb Fig. 3-19: Submenu – Selecting units Button Description Units Newton-meters... -
Page 29: Pin Menu
Menus and Functions 3.7.6 PIN menu Up to three PINs for three access levels can be defined. With the access levels, different menus can be available. If a PIN is defined, then the menus can be opened. However, changes can only be made after entering the required PIN. - Page 30 Menus and Functions Entering a PIN 1 0 0 0 Fig. 3-21: Submenu – Entering a PIN If a PIN is activated, a lock symbol appears in the header and on the respective menu. The number on the lock symbol in the header indicates the current access level.
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Page 31: Locking A Menu
Menus and Functions Button Description Entering an old PIN. Entering a new PIN. Saving a PIN. After a PIN is entered, the background color of the input box and the checkmark changes: • Red: The input of the old PIN is incorrect. The change can not be saved. •... -
Page 32: Allowing A Linking Group Selection
Menus and Functions 3.7.8 Allowing a Linking group/FastApp selection > > Fig. 3-24: Submenu – Allowing a Linking group/FastApp selection Button Description Lock activated. Requirement: A PIN must be activated. To switch to another Linking group/FastApp from the run screen, a PIN must be entered. -
Page 33: Diagnostics
Menus and Functions Diagnostics Various test functions can be found in Diagnostics. Warning Movable parts! Never reach into the rotating parts of the tool. Make sure that the rotation of the tool does not pose any danger. Do not perform diagnostic tests on the workpiece - only with a freely rotating tool. >... -
Page 34: Speed Test
Menus and Functions 3.8.1 Speed test The speed measurement is based on the angle information from the motor. If the start button is released, the tool stops. As a safety function, the torque is monitored by the tool transducer. If it exceeds 15% of its calibrated value, the speed measurement is terminated. -
Page 35: Torque Test
Menus and Functions To start the tests, keep the Start switch pressed. > > Fig. 3-27: Submenu – Angle test Symbol Description Display of the shut-off angle of 360°. Display of the angle. The displayed angle should be close to 360°. 3.8.3 Torque test With the torque test, the functionality of the measuring sensor can be checked and the torque measurement... -
Page 36: Calibration Value
Menus and Functions Symbol Description Display of the current torque. Display of the maximum torque. 3.8.4 Calibration value > > 0.06 V Fig. 3-29: Submenu – Calibration value Symbol Description Display of the neutral position value for the measuring sensor. The displayed value should be at 0 V. -
Page 37: Counters Status
Menus and Functions Symbol Description Display of the undervoltage limit. This limit can be set in the menu 3.7.4 Setting the shut-off properties, page 27. Display of the current battery voltage. For high operational capability, this voltage is continuously monitored during the tight- ening process. -
Page 38: Tool Constant
Menus and Functions 3.8.7 Torque calibration value This menu is only available in the FastApps mode. In the mPro mode, the menu is hidden. In Torque calibration value, the torque calibration value of the tool can be adjusted. This may be necessary if the torque of the tool changes due to wear. -
Page 39: Wlan-Communications
Menus and Functions WLAN-Communications In this menu, information about the WLAN connection is to be found. To configure WLAN settings, use the LiveWire RF Configuration software. See Document P2372JH. If the tool is programmed so that WLAN settings are assigned via DHCP, this will appear to the right near the "-"... - Page 40 Menus and Functions Symbol Description Signal strength in [dB] display. Region display. Activating/deactivating WLAN connection This menu is displayed when the WLAN connection is to be activated or deactivated. > > Fig. 3-34: Submenu – Activating/deactivating WLAN connection Button Description ...
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Page 41: Bluetooth Communication
Menus and Functions 3.10 Bluetooth communication > 55-C2-02-44- 91-FC Fig. 3-35: Menu – Bluetooth communication Button Description Bluetooth is activated. → All buttons of the Bluetooth menu turn blue. Bluetooth is deactivated. → All Bluetooth settings are greyed out. → " - " is displayed right next to the symbols. Scanning Bluetooth devices and establishing a Bluetooth connection. -
Page 42: Activating/Deactivating Bluetooth
Menus and Functions 3.10.1 Activating/deactivating Bluetooth This menu is displayed when Bluetooth is to be activated or deactivated. > > Fig. 3-36: Submenu – Activating/deactivating Bluetooth Button Description Press to cancel the process. → The Bluetooth connection is not activated/deactivated. →... -
Page 43: Disconnect Bluetooth Connection
Menus and Functions Icon Description List of all devices detected during scanning. • All devices with which a Bluetooth connection is possible are displayed. The tool can only connect to a controller of the mPro200GC series. • Each device is displayed with an icon and the MAC address or name of the device. -
Page 44: Utility
Menus and Functions 3.11 Utility > S169262-100 Fig. 3-39: Menu – Utility Button Description Display of the software versions. Save archive. Save torque graph. Load parameters. Save parameters. Software update. Delete archive. Reset to factory settings. Switch off tool. Tool switches off after five seconds. P2398PM | 2019-12 Apex Tool Group... -
Page 45: Displaying The Software Version
Menus and Functions 3.11.1 Displaying the software version > > S16962- 100-M7- 5a2139 S169258- 100-R296- 337c868 3.5.2.84 Fig. 3-40: Submenu – Displaying the software version Symbol Description Display of the software version for the measuring board. Display of the software version for the operating system. Display of the software version for the servo. - Page 46 Menus and Functions Button Description Start the saving process. Display of the saving progress. The status bar indicates what percentage of the archive is already saved. Display of the status of the saved archive. After saving, the status bar is red or green: •...
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Page 47: Saving A Torque Graph
Menus and Functions Select separator > > > Abb. 3-42: Submenu – Select separator Button Description For torque, the decimal place is separated with a point. For torque, the decimal place is separated with a comma. 3.11.3 Saving a torque graph This menu is only available in the FastApps mode. - Page 48 Menus and Functions Button Description Start the saving process. Display of the saving progress. The status bar indicates what percentage of the torque graphs are already saved. Display of the status of the saved torque graphs. After saving, the status bar is red or green: •...
- Page 49 Menus and Functions Designation Description Angle high Maximum Angle [deg] Angle [deg] Shut-Off Angle Target Switch-Off value, depending on the selected tightening strategy the unit is [Nm] or [deg]. Shutoff reason Shut-Off reason Angle [deg] Angle Time [ms] Time Torque 1 [Nm] Torque Torque 2 [Nm] Torque (redundancy)
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Page 50: Loading Parameters
Menus and Functions Designation Description Ang [deg] Shut-Off Angle Target Switch-Off value, depending on the selected tightening strategy the unit is [Nm] or [deg]. Shutoff reason Shut-Off reason Select separator > > > Abb. 3-45: Submenu – Select separator Button Description For torque, the decimal place is separated with a comma. -
Page 51: Saving Parameters
Menus and Functions Button Description Start the loading process. Display of the saving progress. The status bar indicates what percentage of the parameters are already loaded. Display of the status of the loaded parameters. After loading, the status bar is red or green: •... -
Page 52: Software Update
Menus and Functions Button Description Start the saving process. Display of the saving progress. The status bar indicates what percentage of the archive is already saved. Display of the status of the saved parameters. After saving, the status bar is red or green: •... -
Page 53: Deleting An Archive
Menus and Functions There are two options for carrying out a software update. Option 1: Download the software update from the website http://software.apextoolgroup.com/. Save the .tma file to a USB stick. The USB stick may only contain one file with a .tma extension. Connect the USB stick with the tool via the Micro B USB cable. -
Page 54: Resetting To Factory Settings
Menus and Functions 3.11.8 Resetting to factory settings > > Fig. 3-50: Submenu – Resetting to factory settings Button Description Press to cancel the process. → The tool is not reset to factory settings. → The Resetting to factory settings menu is exited. ... -
Page 55: Switch Off Tool
Menus and Functions 3.11.9 Switch off tool > > Fig. 3-51: Submenu – Switch off tool Button Description Press to cancel the process. → The tool is not switched off. → The Switch off tool menu is exited. Press to switch off the tool. →... -
Page 56: Tightening Sequence
Tightening sequence Tightening sequence In the FastApps mode, there is a choice between two tightening sequences: • Torque shutoff: Sequence 31 torque controlled, extended monitoring Shut-off torque-controlled tightening sequence with torque and angle check. Torque Maximum Torque Shut-Off Torque Minimum Torque Threshold Torque Angle Minimum Angle... - Page 57 Tightening sequence The following parameters can be programmed in the particular FastApp configuration. See 3.6.1 Configur- ing FastApps, page 19 and 3.6.4 Advanced settings, page 22. Parameters Explanation Range of values Abbrev. Speed (rpm) Speed selection: In the range of the ±...
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Page 58: Troubleshooting
Troubleshooting Troubleshooting Error messages, software updates and data storage Error message Description Measure Try to export the script two to three Export script not available. times. If the error message continues to occur, perform a software update. Connect USB stick. Error during export. - Page 59 Troubleshooting Error message Description M1< Torque M1, threshold not reached M1> Torque M1 exceeded M2< Torque M2, threshold not reached M2> Torque M2 exceeded MDTE> Maximum distribution torque exceeded ME> Press-in torque too high NECK Socket or nutrunner break End due to emergency stop OFF1 Offset error, Transducer 1 P1M>...
- Page 60 Troubleshooting Troubleshooting Problem Possible cause Measure General tool Tool does not start. Speed not parameter- Check Linking group. ized. In the mPro mode, select Navigator > Standard or Navigator > Basic. Check FastApps. In the FastApps mode: > >...
- Page 61 Troubleshooting Problem Possible cause Measure WLAN data communication between controller and access point No communication IP address and subnet Without network administration, it is necessary between the controller/ mask are not in the same for the IP address and subnet mask for the service PC and access range.
- Page 62 Troubleshooting Problem Possible cause Measure WLAN data communication between controller and tool Occasional interruptions Distance between the Check signal strength at tool in the Signal in WLAN data communi- access point/ Strength submenu: > > cation. mPro200GC-AP and the If necessary, reduce the distance between tool is too great.
- Page 63 Keyword index ....6, 13 Access level Date ....10 .
- Page 64 Signal strength ... . . 40 Software update ..44, 52 Software version ..44, 45 Speed .
- Page 66 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Cleco® Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA...
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