Cleco CellCore Manual
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Cleco CellCore Manual

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Programming Manual
P2398PM
2018-12
™
CellCore
Cordless Assembly Tools
Software S169262
For more information about our products, visit www.ClecoTools.com

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Summary of Contents for Cleco CellCore

  • Page 1 Programming Manual P2398PM 2018-12 ™ CellCore Cordless Assembly Tools Software S169262 For more information about our products, visit www.ClecoTools.com...
  • Page 2 Disclaimer The Apex Tool Group reserves the right to modify, supplement, or improve this document or the product without prior notice. Trademark Cleco is a registered trademark of Apex Brands, Inc. Apex Tool Group GmbH Industriestraße 1 73463 Westhausen Germany...

  • Page 3: Table Of Contents

    Contents About this Software Description ............5 Product Description ................7 LCD ..........................7 Confirmation button ..................... 7 Navigation buttons....................... 8 USB connection......................8 Menus and Functions ................9 General functions ......................9 3.1.1 Switching on ........................ 9 3.1.2 Switching off ........................ 9 3.1.3 Selecting a button......................
  • Page 4 3.11.5 Saving parameters ....................46 3.11.6 Software update ......................47 3.11.7 Deleting an archive....................48 3.11.8 Resetting to factory settings ..................49 Tightening sequence................50 Troubleshooting .................. 52 P2398PM | 2018-12 Apex Tool Group GmbH...

  • Page 5: About This Software Description

    • provides information on options. Other documents Type P2403HW Hardware description mPro200GC(-AP) CellCore P2402KA Quick reference guide WLAN data transmission CellCore installation P1730E Tightening sequence P2381TS EMS error messages P2280SW Programming manual mPro400GC(D) P2291BA...
  • Page 6 About this Software Description Warnings and notices Warning notices are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger Danger A symbol combined with the word Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or extremely serious injuries.

  • Page 7: Product Description

    Product Description Product Description The CellCore tool is a cordless tool that can be used in two modes of operation: • FastApps mode • mPro mode 15 Nm τ 15.7 Nm τ 3/10 270° Abb. 2-1: LCD and CellCore controls...

  • Page 8: Navigation Buttons

    Product Description Navigation buttons Use the navigation buttons to navigate to menu items and settings. Some buttons also have additional func- tions. Button Functions • Press to move the selection box up. • Press and hold to go directly to the run screen from all menu levels. •...

  • Page 9: Menus And Functions

    Menus and Functions Menus and Functions General functions 3.1.1 Switching on To switch on the tool, press the Start switch. 3.1.2 Switching off There are several ways to switch off the tool. Option 1: Remove the battery. → Tool switches off after 20 seconds. Option 2: Navigate to Switching the tool off: >...

  • Page 10: Lcd Setup

    Menus and Functions LCD setup Header Symbol for the current menu Submenus and parameters 15 Nm τ Run screen 15.7 Nm τ 3/10 Footer 270° Abb. 3-1: Setup of the menus using the run screen and a submenu as an example 3.2.1 Header The symbols in the header indicate which functions are activated.

  • Page 11: Footer

    Menus and Functions Symbol Description FastApps mode is activated. Undervoltage limit is reached. Siehe “Setting the shut-off properties” auf Seite 28. Note When the symbols are displayed, the FastApps mode is selected and, at the same time, the tool is connected to the controller. In this case, the parameters for the FastApps mode are used. 3.2.2 Footer The buttons in the footer are not displayed in every menu.

  • Page 12: Menu Structure Overview

    Menus and Functions Menu structure overview ft·lb P2398PM | 2018-12 Apex Tool Group GmbH...

  • Page 13: Run Screen

    Menus and Functions Run screen The run screen displays the rundown data for the tightening sequence. The appearance of the run screen differs depending on whether the mPro mode or the FastApps mode is selected. For both modes, the following applies: •...

  • Page 14: Run Screen In The Fastapps Mode

    Menus and Functions 3.4.2 Run screen in the FastApps mode Display of the Linking group 15 Nm τ Display of the rundown data 15.7 Nm τ Change Linking group 3/10 270° Abb. 3-3: Run screen in FastApps mode Display of the Linking group Symbol Description Display of the currently selected Linking group (FastApp).

  • Page 15: Counterclockwise Rotation

    Menus and Functions Symbol Description Display of the torque for the current tightening. If an arrow pointing up appears next to the symbol, the result is too high. If an arrow pointing down appears next to the symbol, the result is too low. Display of the angle for the current tightening.

  • Page 16: Main Menu

    Menus and Functions Main menu Abb. 3-5: Main menu Button Description FastApps menu The menu is used to parameterize Linking groups in the FastApps mode. Settings Diagnostics Communications Utility P2398PM | 2018-12 Apex Tool Group GmbH...

  • Page 17: Fastapps Menu

    Menus and Functions FastApps menu The FastApps menu is used to parameterize Linking groups in the FastApps mode. In the mPro mode, the FastApps menu has no function. > 11.30 Abb. 3-6: Menu – FastApps menu Button Description FastApps mode is activated. →...

  • Page 18: Configuring Fastapps

    Menus and Functions 3.7.1 Configuring FastApps Up to ten Linking groups can be programmed. The maximum tightening time is ten seconds. > > Abb. 3-7: Submenu – Configuring FastApps Button Description Display of the selected direction of rotation. Depending on the selected direction of rotation, one of the two symbols is displayed. Display of the tightening strategy.
  • Page 19 Menus and Functions Button Description Entering the threshold torque. This button is only displayed during angle shutoff. This setting option is the same as in the menu Advanced settings, Seite 21. Batch display  Enter the number of tightening positions for a Linking group. Start speed display.

  • Page 20: Selecting The Direction Of Rotation

    Menus and Functions 3.7.2 Selecting the direction of rotation > > > Abb. 3-8: Submenu – Selecting the direction of rotation Button Description Direction of rotation, right-hand thread. Direction of rotation, left-hand thread. P2398PM | 2018-12 Apex Tool Group GmbH...

  • Page 21: Selecting The Tightening Strategy

    Menus and Functions 3.7.3 Selecting the tightening strategy > > > Abb. 3-9: Submenu – Selecting the tightening strategy Button Description Torque shutoff Sequence 31: Shut-off torque controlled tightening sequence with torque and rotation angle check. See 4 Tightening sequence, Seite 50. Angle shutoff Sequence 51: Shut-off angle controlled tightening sequence with rotation angle and torque check.
  • Page 22 Menus and Functions Button Description  For a torque shutoff, enter the shut-off torque. For an angle shutoff, enter the shut-off angle. Once the value has been reached, the tightening process is ended. This setting option is the same as in the menu Configuring FastApps, Seite 18. Note If the shut-off value is entered here in the Advanced Settings menu, the minimum and maximum torque, the minimum and maximum angle, as well as the threshold torque,...

  • Page 23: Resetting Fastapp

    Menus and Functions 3.7.5 Resetting FastApp > > > Abb. 3-11: Submenu – Resetting FastApps Button Description  Press to cancel the process. → The settings for the selected Linking group (FastApp) are not reset. → Reset FastApp is exited. ...
  • Page 24 Menus and Functions Button Description Display and set time and date. Adjust screen brightness. Adjust tool light. Set shut-off properties. Select torque units. PIN menu Lock menu. Allow Linking group selection. P2398PM | 2018-12 Apex Tool Group GmbH...

  • Page 25: Setting The Date And Time

    Menus and Functions 3.8.1 Setting the date and time The date and time can only be changed in the FastApps mode. In the mPro mode, this menu is only used as a display. > > 12 : 36 15.10.2018 Abb. 3-13: Submenu – Setting the date and time Button Description Display of the currently selected menu: Set date and time...

  • Page 26: Adjusting The Screen Brightness

    Menus and Functions 3.8.2 Adjusting the screen brightness > > Abb. 3-14: Submenu – Screen brightness Button Description Brightness Level 1: The LCD is dark and dimly lit. Brightness Level 2: The LCD has medium illumination. This is the default setting that is used when none of the buttons are selected (outlined in green).

  • Page 27: Adjusting The Tool Light

    Menus and Functions 3.8.3 Adjusting the tool light This menu is only available in the FastApps mode. The tool light illuminates the tightening position. > > Abb. 3-15: Submenu - Adjusting the tool light Button Description Tool light disabled. Tool light never goes on. Tool light will only go on when the Start switch is pressed halfway.

  • Page 28: Setting The Shut-Off Properties

    Menus and Functions 3.8.4 Setting the shut-off properties This menu is only available in the FastApps mode. In the mPro mode, the values can only be changed via the controller. > > 15.70 Abb. 3-16: Submenu – Setting the shut-off properties Button Description Shutoff after idle mode.

  • Page 29: Selecting The Torque Units

    Menus and Functions 3.8.5 Selecting the torque units The torque values on the run screen are displayed in the selected units. The selection is also used for the data export. > > ft · lb Abb. 3-17: Submenu – Selecting units Button Description Units Newton-meters...

  • Page 30: Pin Menu

    Menus and Functions 3.8.6 PIN menu Up to three PINs for three access levels can be defined. With the access levels, different menus can be available. If a PIN is defined, then the menus can be opened. However, changes can only be made after entering the required PIN.
  • Page 31 Menus and Functions Entering a PIN 1 0 0 0 Abb. 3-19: Submenu – Entering a PIN If a PIN is activated, a lock symbol appears in the header and on the respective menu. The number on the lock symbol in the header indicates the current access level.
  • Page 32 Menus and Functions Changing a PIN > > > 1 0 0 0 - - - - Abb. 3-20: Submenu – Changing a PIN Button Description Entering an old PIN. Entering a new PIN. Saving a PIN. After a PIN is entered, the background color of the input box and the checkmark changes: •...

  • Page 33: Locking A Menu

    Menus and Functions 3.8.7 Locking a menu > > Abb. 3-21: Submenu – Locking a menu Button Description Lock activated. To open the main menu from the run screen, a PIN must be entered. Unlocking is pos- sible with each access level. The requirement is that a PIN has already been defined. PIN lock disabled.

  • Page 34: Diagnostics

    Menus and Functions Button Description Lock disabled. Switching between all the parameterized Linking groups can be carried out in the run screen. There is no need to enter a PIN. Diagnostics Various test functions can be found in Diagnostics. Warning Movable parts! ...

  • Page 35: Speed Test

    Menus and Functions Button Description Counters status Tool constant 3.9.1 Speed test The speed measurement is based on the angle information from the motor. If the start button is released, the tool stops. As a safety function, the torque is monitored by the tool transducer. If it exceeds 15% of its calibrated value, the speed measurement is terminated.

  • Page 36: Torque Test

    Menus and Functions  To start the tests, keep the Start switch pressed. > > Abb. 3-25: Submenu – Angle test Symbol Description Display of the shut-off angle of 360°. Display of the angle. The displayed angle should be close to 360°. 3.9.3 Torque test With the torque test, the functionality of the measuring sensor can be checked and the torque measurement...

  • Page 37: Calibration Value

    Menus and Functions 0.08 Nm 0.13 Nm Abb. 3-26: Submenu – Torque test Symbol Description Display of the current torque. Display of the maximum torque. 3.9.4 Calibration value > > 0.06 V Abb. 3-27: Submenu – Calibration value Symbol Description Display of the neutral position value for the measuring sensor The displayed value should be at 0 V.

  • Page 38: Voltage

    Menus and Functions 3.9.5 Voltage > > 15.00 V 19.01 V 5.08 V Abb. 3-28: Submenu – Voltage Symbol Description Display of the undervoltage limit. This limit can be set in the menu Setting the shut-off properties, Seite 28. Display of the current battery voltage. For high operational capability, this voltage is continuously monitored during the tight- ening process.

  • Page 39: Counters Status

    Menus and Functions 3.9.6 Counters status > > 1923 Abb. 3-29: Submenu – Number of tightenings Symbol Description Display of the number of all previous tightenings. 3.9.7 Tool constant This menu is only available in the FastApps mode. In the mPro mode, the menu is hidden. In Tool constant, the torque calibration value of the tool can be adjusted.

  • Page 40: Communications

    Menus and Functions Button Description Display of the tool constant. ± 20%. The tool constant can be changed by To prevent unintentional changes to the tool constant, every change must be con- firmed.  Press to confirm a tool constant change. To change the tool constant: Select to activate the input box.

  • Page 41: Utility

    Menus and Functions Symbol Description Gateway display. MAC address display. Signal strength in [dB] display. Region display. 3.11 Utility > S169262-100 Abb. 3-32: Menu – Utility Button Description Display of the software versions. Save archive. Save torque graph. Load parameters. Apex Tool Group GmbH P2398PM | 2018-12...

  • Page 42: Displaying The Software Version

    Menus and Functions Button Description Save parameters. Software update. Delete archive. Reset to factory settings. Switch off tool. Tool switches off after five seconds. 3.11.1 Displaying the software version > > S16962- 100-M7- 5a2139 S169258- 100-R296- 337c868 3.5.2.84 Abb. 3-33: Submenu – Displaying the software version Symbol Description Display of the software version for the measuring board.

  • Page 43: Saving An Archive

    Menus and Functions 3.11.2 Saving an archive The measurement results in the archive data can only be saved in the FastApps mode. In the mPro mode, no archive data are recorded on the tool. > > Abb. 3-34: Submenu – Saving an archive Button Description Start the saving process.

  • Page 44: Saving A Torque Graph

    Menus and Functions Column Description Peak torque Angle Angle AngleMin Minimum angle AngleMax Maximum angle Evaluation Evaluation of the result. Either OK or NOK is entered. Stage Fastening stage Reason Shut-off cause. See Error messages for shut-off cause, Seite 52. GraphicID Number of the graphic entry.

  • Page 45: Loading Parameters

    Menus and Functions To save torque graphs: Connect the USB stick with the tool via the Micro B USB cable. Navigate to Save torque graphs: > > must be pressed to start the saving process. → The progress bar and status bar indicate when the archive is saved. →...

  • Page 46: Saving Parameters

    Menus and Functions Button Description Display of the status of the loaded parameters. After loading, the status bar is red or green: • Green: The loading process has been successfully completed. There is an "OK" in the status line. • Red: An error occurred during the loading process.

  • Page 47: Software Update

    Menus and Functions To save the parameters: Connect the USB stick with the tool via the Micro B USB cable. Navigate to Saving parameters: > > must be pressed to start the saving process. → The progress bar and status bar indicate when the data are saved. →...

  • Page 48: Deleting An Archive

    Menus and Functions There are two options for carrying out a software update. Option 1: Download the software update from the website http://software.apextoolgroup.com/. Save the .tma file to a USB stick. The USB stick may only contain one file with a .tma extension. Connect the USB stick with the tool via the Micro B USB cable.

  • Page 49: Resetting To Factory Settings

    Menus and Functions 3.11.8 Resetting to factory settings > > Abb. 3-40: Submenu – Resetting to factory settings Button Description  Press to cancel the process. → The tool is not reset to factory settings. → The Resetting to factory settings menu is exited. ...

  • Page 50: Tightening Sequence

    Tightening sequence Tightening sequence In the FastApps mode, there is a choice between two tightening sequences: • Torque shutoff: Sequence 31 torque controlled, extended monitoring Shut-off torque-controlled tightening sequence with torque and angle check. Torque Maximum torque Shut-off Torque Minimum torque Threshold torque Angle Minimum angle...
  • Page 51 Tightening sequence Parameters Explanation Range of values Speed (rpm) Speed selection: In the range of the ± Maximum speed maximum speed specified in the tool constants, with validity at the beginning of the sequence up to the threshold torque. Begin: With tool start End: Threshold torque Final speed (rpm) Speed when the maximum torque is...

  • Page 52: Troubleshooting

    Troubleshooting Troubleshooting Error messages, software updates and data storage Error message Description Measure  Try to export the script two to three Export script not available. times.  If the error message continues to occur, perform a software update.  Connect USB stick. Error during export.
  • Page 53 Troubleshooting Error message Description M1< Torque M1, threshold not reached M1> Torque M1 exceeded M2< Torque M2, threshold not reached M2> Torque M2 exceeded MDTE> Maximum distribution torque exceeded ME> Press-in torque too high NECK Socket or nutrunner break End due to emergency stop OFF1 Offset error, Transducer 1 P1M>...
  • Page 54 Troubleshooting Troubleshooting Problem Possible cause Measure General tool Tool does not start. Speed not parameter- Check Linking group. ized.  In the mPro mode, select Navigator > Standard or Navigator > Basic. In the FastApps mode:  > > must be selected. Tool does not start with With counterclockwise Parameterizing the speed for counterclockwise...
  • Page 55 Password is entered incorrectly. Incorrect WLAN channel Select another channel. Select the channel on the controller: Utility > LiveWire/CellCore RF Configura- tion. Select the channel with the LiveWire RF Configuration PC software. The same channel must be set as on the controller.
  • Page 56 Keyword index Access level Factory settings Parameters ....10 ... . 49 loading ... . . 41, 45 Advanced Fast App .
  • Page 57 SSID Torque shutoff ....40 ..17, 21 Start speed Torque test .
  • Page 58 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Cleco® Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA...

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