Cleco 17BP B Instruction Manual
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Cleco 17BP B Instruction Manual

Cordless ec tool
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Instruction Manual
P1890E/EN
2013-08
17BP...B...
Cordless EC Tool
For additional product information visit our website at http://www.apextoolgroup.com

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  • Page 1 Instruction Manual P1890E/EN 2013-08 17BP…B… Cordless EC Tool For additional product information visit our website at http://www.apextoolgroup.com...
  • Page 2 For this Instruction Manual This Instruction Manual is a – translation of the original Instruction Manual – intended for all persons who work with this tool but do not do any programming work. The Instruction Manual • provides important notes for safe and effective use. •...
  • Page 3 Identification text: 17BP(…) represents all models of the cordless EC tool as described here. represents all models of power supply as described here: Accupack / Power Module represents the interchangeable memory module LiveWire Memory Chip  refers to required actions. •...
  • Page 4 P1890E/EN 2013-08 1890a_ Deckblatt en.fm, 29.08.2013...

  • Page 5: Table Of Contents

    Contents Safety Warnings and notes..................... 7 Basic requirements for safe working practices............8 Operator training ......................8 Personal protective equipment..................8 Designated use ......................9 Codes and standards ....................9 Noise and vibration...................... 9 Scope of supply, transport and storage Items supplied ......................
  • Page 6 Spare parts 10.1 Gear .......................... 50 10.2 Tool holder (optional) ....................52 10.3 Fixture order list......................53 Technical data 11.1 Dimensions in (mm) ....................54 11.2 Dimensions of tool holder (optional)................56 11.3 Performance Data ..................... 57 11.4 Electrical data......................58 Service 12.1 Recalibration ......................

  • Page 7: Safety

    Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! Indicates a potentially hazardous situation which, if not avoided, could result in serious injury.

  • Page 8: Basic Requirements For Safe Working Practices

    Protect the 17BP from rain and moisture. Use only in the inner zone (IP40).  Follow the safety instructions printed on the battery pack and charger.  Use 17BP only with power supply (PS) by Cleco.  Do not open the battery pack. Safety of persons ...

  • Page 9: Designated Use

    Safety Designated use The 17BP is designed exclusively for fastening and releasing threaded fasteners. The communication with the controller is allowed only over the following interface ports: Model Communications IrDA interface port of the tool holder, order no.935290 17BPR(…) RF868 MHz 17BPX(…) WLAN standard IEEE 802.11b WEP, WPA/WPA2 17BPY(…)

  • Page 10: Scope Of Supply, Transport And Storage

    Scope of supply, transport and storage Scope of supply, transport and storage Items supplied Check shipment for transit damage and ensure that all items have been supplied: 1 17BP 1 This instruction manual 1 Declaration of Conformity 1 Factory test certificate for transducers 1 Machine capability analysis Transport Transport and store the 17BP in the original packaging.

  • Page 11: Product Description

    Product description Product description General description • Sturdy, brushless motor with resolver. Shutoff is torque/angle-controlled. • LCD display with information on status, torque and angle. • Green OK and red NOK LED display provides information on the current fastening result. •...

  • Page 12: Operation And Functional Elements

    Product description Operation and functional elements This chapter describes operational and functional elements and their tasks in the order of their respective item nos. <F1> <F2> Item Designation <F1>, <F2> Function keys LED display Start button Reverse switch IrDA (infrared interface port) Set torque –...
  • Page 13 Product description 3.2.1 Function keys Left function key <F1> • Confirm error message Press once.  Programmable: Depending on how the key is programmed, actions can be carried out by pressing it briefly. • Exit menu  Press for two seconds. Right function key <F1>...

  • Page 14: Reverse Switch

    Product description 3.2.3 Start button According to settings the start button has 3 different functions: • It activates the LED lighting. Press the start button halfway down and hold it. • It starts the motor, the LED light goes out. Press the start button all the way down.

  • Page 15: Power Supply

    Product description 3.2.7 LED lighting LED lighting make it possible to quickly find the screw point. 3 different activation methods are possible. Define the method by programming the controller correspondingly: • Activation by pressing the start button halfway down (3.2.3 Start button, page 14). •...
  • Page 16 Product description Press the left function key <F1> on the tool once.   Press the start button on the tool again; this activates the barcode scanner. Programming the barcode scanner is described in the programming manual of the controller. 3.2.11 Radio interface port Tools are equipped with an wireless interface port in addition to the IrDA interface port.

  • Page 17: Accessories

    Accessories Accessories Battery pack, Li-ion, 26 V Battery pack, Li-ion, 44 V Order no. 935377 Order no. 936400PT Battery charger, Li-ion 26 V Battery charger, Li-ion 44 V (110 – 230 VAC) (85 – 270 VAC) Order no. 935391 – 1-fold Order no.

  • Page 18: Before Initial Operation

    Before initial operation Before initial operation The 17BP has been configured by Apex Tool Group. A setting for your specific screw joint needs must only be made with the controller or a computer by a qualified person. For more information, refer to the controller programming manual.

  • Page 19: Changing The Lmc

    Before initial operation Changing the LMC NOTE Observe Handling Instructions. Electrostatically sensitive component. The electronic components of the cordless EC tool can be destroyed or damaged by electrostatic discharge (ESD) leading to an immediate or later failure. To prevent damage when exchanging the LMC, make sure that a potential equalization occurs between operator and tool.

  • Page 20: Changing The Screw Inserts

    First Operation Changing the screw inserts Insertion Removal Abb. 5-3 Screw bits (GETA / APEX recommended): Connection in accordance with DIN 3126, form E 6,3 (¼" shank). First Operation Carrying out the rundown Make sure that the battery pack is securely installed before operating the 17BP. The 17BP is now ready for use.

  • Page 21: Lcd Display

    LCD display LCD display The LCD display on the tool is divided into the result display, status display, operating menu and system error messages. Result display The LCD display consists of a three lines, each with 6 characters, to display the status, torque and angle. The result display is updated after the rundown T12.00 ends.

  • Page 22: Status Display

    LCD display Third line – Shut-off angle in degrees: Shut-off angle symbol at the top right shows an interrupted data connection to the control. T12.00 A100 Status display The status display is divided into the "Standard" and "Linking" modes. "Standard" is selected if "Linking" is not enabled at the control system See Advanced Application Builder\Linking).
  • Page 23 LCD display Application locked. locked  Synchronize the tool with the control once again. Sync Reject Release active. Reject The Reject Release was programmed in the control. Releas Sync See Advanced Application Builder\Reject Release.   Depending on the programming, unlock the tool via the external input NOK release or Release on Backoff.
  • Page 24 LCD display Initialization of WLAN chip and WLAN module. WLAN init.. Additional messages in "Linking" mode Linking display, if this is programmed in the job, here link position 1 of 16 for WK-ID P 1/16 0ZZ89999. 0ZZ899 First line: The next position to be fastened. N.Pos1 Second line: Number of positions.

  • Page 25: Operating Menu

    LCD display Operating menu 7.3.1 General The operating menu on the tool is divided into a main menu and submenus. You can navigate through the menus using the two function keys below the LCD display. In the following description, <F1> is used for the left function key and <F2>...
  • Page 26 LCD display Reset Linking Back Scanner Read barcode Back LMC (LiveWire Memory Chip) MAC address Serial number Back WLAN Wireless module version MAC address IP address Subnet mask Gateway Host SSID Signal strength Back 868 MHz Wireless module ver- Channel Network ID Tool ID Power...
  • Page 27 LCD display 7.3.3 Main menu Administration – General items such as Date/Time, Counter display, etc. >Main Admini strati Diagnostics – Diagnostic functions for the tool. >Main Diag- nostic Position – Selects the position to be used next. >Main Posi- tion Scanner –...
  • Page 28 LCD display 7.3.4 Administration submenu Date/Time Time Displays the tool system time. 07:47 The system time can be displayed in US or European format. 30.09 Refer to "Setting the system time on the control" under Administration\Date\Time. Set the system time, refer to the controller. ...
  • Page 29 LCD display Emergency strategy on. Emerge If the emergency strategy is enabled and Linking is disabled, the fastening parameters of Strate the last selected Application are used. For Linking operating mode, all steps are used with the corresponding parameters of the last selected Tightening Group. The memory of the tool stores data from up to 512 rundowns.
  • Page 30 LCD display Voltages Voltage Second line: Current battery voltage. To ensure high utilization potential, this voltage is V26.40 monitored continuously during fastening operation. If the voltage drops below limit, a U19.00 warning output on the tool. Third line: Programmed value. This can be changed using the control under menu Tool Speed...
  • Page 31 LCD display 7.3.8 WLAN wireless transmission submenu – only for types of the 17BPX(…)/17BPY(…) series The WLAN RF settings submenu shows the settings being used. If no actions are carried out, the menu is automatically exited after 60 seconds. Programming the RF settings for WLAN data transmission is described in the programming manual of the control.
  • Page 32 LCD display When the start button is pressed, the current wireless signals are displayed. N = Signal strength (%); only with 17BPX(…) S = Signal strength (dBm) 7.3.9 868 MHz wireless transmission submenu – only for types of the 17BPR(…) series The 868 MHz RF settings submenu shows the settings being used.
  • Page 33 LCD display Displays the tool ID and allows you to configure settings. Tool You can select a channel from 1 – 4. <F1>: Activate a lower network ID.   <F2>: Activate a higher network ID.  Press the start button or <F2> longer than 2 seconds to accept the select and display the next menu item.
  • Page 34 LCD display NOTE The channel must match the set channel of the base station. Defines the network identification. You can operate no more than 4 tools per PAN ID. RF15.4 Start button>: show PAN ID (default: C007).  The PAN ID consists of 4 hexadecimal numbers. A maximum of 65 535 different PAN IDs are therefore available.
  • Page 35 LCD display Displays the transmission power and allows you to configure settings. Power  <Start button>: show power settings on display (default: maximum). <F1>: Activate a lower transmission power.  <F2>: Activate a higher transmission power.   Press the start button or <F2> longer than 2 seconds to accept the selection and display the next menu item.

  • Page 36: System Error Messages

    LCD display Displays the firmware and hardware version of the RF15.4 module. Vers. This serial number is also the MAC address of the wireless module. 10A5 1707 Displays the current RSSI value. RF15.4 RSSI = Received Signal Strength Indication, indication of the reception strength of wire- Signal less communication systems.
  • Page 37 LCD display The servo's current sensor is detecting a current offset error. Servo Error  Return tool to Sales & Service Centers for repair. IOFF Collective servo error caused by hardware. Servo Error  Return tool to Sales & Service Centers for repair. Other The current set point has been exceeded.
  • Page 38 LCD display The rundown counter could not be read or written to. Tool Error  Return tool to Sales & Service Centers for repair. Counte Tool memory could not be read. Tool Error  Return tool to Sales & Service Centers for repair. Ident Two-stage start button defective.

  • Page 39: Maintenance

    Maintenance Maintenance Cleaning instructions For tools with a built-in barcode scanner, the window must be free of dirt. Clean it regularly—or immediately, if it becomes dirty—using a damp cloth and a conventional window  cleaner. Do not use acetone for cleaning. A dirty window may make it impossible to read barcodes. Service schedule Repairs may only be carried out by Apex Tool Group authorised personnel.

  • Page 40: Lubricants

    Maintenance Lubricants For smooth function and a long service life, use of the correct grease type is essential. Grease lubricants according to DIN51502 /ISO3498 Order no. Pack- Lubri- Corn- unit cants, Inc. Microlube 933027 1 kg – – – – –...

  • Page 41: Troubleshooting

    Troubleshooting Troubleshooting Problem Possible cause Action General – Tool Tool does not start if Backoff speed parame-  Adjust the backoff speed value in the Standard reverse switch is active. ter is set to 0 rpm. Application Builder screen of the controller. Tool light not active.
  • Page 42 Troubleshooting Problem Possible cause Action WLAN data communication between controller and tool No WLAN IP address of tool is not Check in the Communication/Tool screen of the  communication between entered correctly on the controller that the IP address of the tool is controller and tool.
  • Page 43 Troubleshooting Problem Possible cause Action 868 MHz data communication between controller and tool No serial communication Wrong serial cable is Use a null modem cable (crossed).  is possible between the used. controller and the base Wrong port is selected ...
  • Page 44 Troubleshooting Problem Possible cause Action 868 MHz data communication between controller and tool No Ethernet communi- Wrong Ethernet cable is  A crossover cable is required if the base station cation is possible used. is directly connected to the controller. If the base between the controller station is connected to a switch, a standard and the base station.
  • Page 45 Troubleshooting Problem Possible cause Action 868 MHz data communication between controller and tool RF communication is Distance between base If channel 1 is selected, the distance can be up to partly interrupted. station and tool is too 30 m. If channel 2 or 3 is selected, the distance can great.
  • Page 46 Troubleshooting Problem Possible cause Action RF15.4 data communication between controller and tool No serial communication Wrong serial cable is Use a null modem cable (crossed).  is possible between the used. controller and the base Wrong port is selected  In the Communication/Tool screen of the con- station.
  • Page 47 Troubleshooting Problem Possible cause Action RF15.4 data communication between controller and tool RF communication is Distance between base If channel 1 is selected, the distance can be up to partly interrupted. station and tool is too 30 m. If channel 2 or 3 is selected, the distance can great.

  • Page 48: Reset Tool

    Troubleshooting Reset Tool This key combination activates the service menu. Herewith, the tool can be turned off or set back to factory default. This will be deleted: ATTENTION! • The internal memory (configuration) • The current job • Rundown results, not yet transmitted to the controller. Once selected, there is no way back into the current job.
  • Page 49 Spare parts Note Use only original Cleco spare parts. Failure to comply can result in reduced power and increased service requirements. If spare parts not manufactured by us are installed, the tool manufacturer is entitled to deny any warranty claims.

  • Page 50: Spare Parts Gear

    Spare parts 10.1 Gear 56 (3×) 60 (3×) 17BP(…)B05Q 935101 542230 541894 935599 541894 541899 17BP(…)B07Q 935102 542233 541897 935598 17BP(…)B09Q 935103 542231 541894 935599 541893 – 17BP(…)B13Q 935104 542232 541897 935598 8.3 Lubricants, page 40 10.3 Fixture order list, page 53 P1890E/EN 2013-08 1890e_Ersatzteile en.fm, 29.08.2013...
  • Page 51 Spare parts 1) Order no. 2) Quantity 3) Dimensions • Recommended spare part for every five (5) tools See table, page 50 P1890E/EN 2013-08 1890e_Ersatzteile en.fm, 29.08.2013...

  • Page 52: Tool Holder (Optional)

    Spare parts 10.2 Tool holder (optional) 0,5 - 0,7 Nm 0,4 - 0,55 lbf.ft Loctite #274 320595 SW 4 Order no. IrDA 935144 × 935170 935175 935396 – – – 5 - 6 Nm 3,7 - 4,4 lbf.ft 912926 SW 5 P1890E/EN 2013-08 1890e_Ersatzteile en.fm, 29.08.2013...

  • Page 53: Fixture Order List

    Spare parts 1) Order no. 2) Quantity 3) Dimensions See table, page 52 10.3 Fixture order list Order no. Description 933467 Assembly circlip <67> 933468 Base 933469 933470 Sleeve 933336 Hook wrench Assembly union nut <70> P1890E/EN 2013-08 1890e_Ersatzteile en.fm, 29.08.2013...

  • Page 54: Technical Data

    Technical data Technical data 11.1 Dimensions in (mm) Without Scanner With Scanner L1-1 L1-2 L1-3 L1-1 L1-2 L1-3 L3 L4 17BPB05Q 17BPRSB05Q 17BPB07Q 17BPXSB05Q 267,1 282,7 – – – 17BPB09Q 17BPYSB05Q 17BPB13Q 26,9 17BPZSB05Q 17BPRB05Q 17BPRSB07Q 17BPXB05Q – – 17BPXSB07Q 17BPYB05Q 17BPYSB07Q 52,5 10,2...
  • Page 55 Technical data P1890E/EN 2013-08 90g_TechnDaten en.fm, 29.08.2013...

  • Page 56: Dimensions Of Tool Holder (Optional)

    Technical data 11.2 Dimensions of tool holder (optional) Abb. 11-1Dimensions of tool holder (mm) P1890E/EN 2013-08 90g_TechnDaten en.fm, 29.08.2013...

  • Page 57: Performance Data

    Technical data 11.3 Performance Data Type Recommended Free Free Screw Weight Calibration data torque range speed speed size without Torque Angle pulses ft.lbf (Nm) accupack 26 V PM48 / accupack 44 V (nominal) (Resolver) max. min. lb (kg) ft.lbf (Nm) 1/ degrees 17BPB05Q 3.06(1,39)

  • Page 58: Electrical Data

    Technical data 11.4 Electrical data Tool Protection class III as per DIN EN 61 140 (VDE 0140-1) Degree of protection IP40 as per DIN EN 60 529 (IEC 60 529) Tool holder Protection class III as per DIN EN 61 140 (VDE 0140-1) Degree of protection IP40 as per DIN EN 60 529 (IEC 60 529) 11.4.1 Output stage servo electronics...
  • Page 59 Technical data 11.4.4 Scanner Features Data Scan rate 104 scans/sec. ±12 (bidirectional) Scan angle 47° ±3 standard / 35° ±3 reduced Crash resistance 2000 G Ambient light 107,640 lux Decode zone (typical) 4 mil 2.54 – 13.97 cm 5 mil 3.18 –...
  • Page 60 Technical data 11.4.6 868 MHz data transmission Features Data Frequency 868 – 870 MHz Channels 1: Band 1i (869.4 MHz – 869.65 MHz) 2: Band 1k (869.7 MHz – 870.0 MHz) Modulation GFSK Output power, max. Channel 1: 25 mW Channel 2: 1.5 mW Sensitivity (BER <...
  • Page 61 Technical data Series 17BPY(…) Features Data Standard IEEE 802.11a/b/g/n Safety • 64/128 bit encryption WPA/TKIP • WPA2-AES(CCMP) • LEAP, PEAP Range Typically up to 50 m (164’ 0.5”) Channels • 1 – 13 (2,412 – 2,472 GHz) • 36, 40, 44, 48, 52, 56, 60, 64, 100, 104, 108, 112, 116, 132, 136, 140, 149, 153, 157, 161, 165 (5,180 –...

  • Page 62: Service

    The type-specific calibration data is saved on the integrated screw electronic system in the delivery state of the Cleco tool. If service is required to change the torque transducer, the screw electronic system or if a recalibration is required, please send the Cleco tool to Sales & Service Centers. This will ensure that after the service work, any required calibration data update is carried out properly.
  • Page 64 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Detroit, MI Seattle, WA England India Apex Tool Group Apex Tool Group Apex Tool Group GmbH &...

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