Upright SB60 Service & Parts Manual page 17

The preventative maintenance table has been designed to be
used primarily for machine service and maintenance repair.
Please photocopy this page and use the table as a checklist
when inspecting the machine for service.
Preventative Maintenance Report
Date: ___________________________________
Owner: __________________________________
Model No: _______________________________
Serial No: ________________________________
Serviced By: ______________________________
Service Interval: ___________________________
Table 3-1: Preventative Maintenance Checklist
COMPONENT INSPECTION OR SERVICES
Batteries Check electrolyte level
Clean exterior
Clean terminals
Engine Oil Check level and condition
and Check for leaks
Filter Change oil and filter (Duel Fuel)
Change oil and filter (Diesel)
Engine Fuel Check fuel level
System Check for leaks
Replace fuel filter
Check air cleaner
Engine Check coolant level (with engine cold)
Coolant Replace coolant
Hydraulic Check oil level
Oil Change filter
*See Note Drain and replace oil with ISO 46 compatible oil 2
Hydraulic Check for leaks
System Check hose connections
Check hoses for exterior wear
Emergency Check operation of emergency overide
Hydraulic power unit
System
Controller Check operation of all controls
Control Check the exterior of the cable
Cable for pinching, binding or wear
Platform Check fasteners for proper torque
Floor and Check welds for cracks
Rai l s Check condition of platform
Check condition of anchorage points
Check condition of operators manual
Tires Check for damage
Check air pressure (80 psi [5.5 bar])
Check lug nuts (torque to 90 ft. lbs. [123 Nm])
Hydraulic Check hydraulic drive motor operation
Drive System Check hose,fittings, and valve block for leaks
*
ISO grade 46, for temperatures above 32F (0 C).
*
For colder climates: ISO grade 32, for temperature range of 0 F (-17C)
up to 32F (0 C).
* ISO grade 15, for temperatures below 0 F (-17C).
SB60 Work Platform
Maintenance
Preventative Maintenance Table Key
Interval
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
Table 3-1: Preventative Maintenance Checklist (cont'd.)
COMPONENT INSPECTION OR SERVICES
I N TERVAL Y N R
Hydraulic
Daily
Pump
3
M
3
M
Daily
Torque
Daily
Hubs
200
H
500
H
Daily
Daily
Steering
6
M
System
Daily
Daily
2
Y
Elevating
Daily
Assembly
6
M
Y
Daily
30
D
Chassi s
30
D
Daily
Daily
Lift
Daily
Cylinders
Daily
Daily
Daily
Daily
Entire
Daily
Unit
Daily
Daily
30
D
Labels
Daily
Daily
Turret
Daily=each shift or every day
50h/30d=every 50 hours or 30 days
250h/6m=every 250 hours or 6 months
1000h/2y=every 1000 hours or 2 years
Check for leaks at mating surfaces
Check for hose fitting leaks
Check mounting bolts for proper torque
Wipe clean
Check for leaks
Check Oil level
Change Oil after break-in
Change Oil (SAE 90 wt. gear oil)
Torque hub mounting hardware to 190 ft/lbs
Check hardware & fittings for proper torque
Check linkage for wear areas
Check for missing/loose retainers
Check steering cylinder for leaks
Inspect for structural cracks
Check pivot points for wear
Check pivot pin retaining bolts
for proper torque
Check members for deformation
Check hoses for pinch or rubbing points
Check component mounting
for proper torque
Check welds for cracks
Check swing bearing bolt (torque to 190 ft/lbs)
Check the cylinder rods for wear
Check pivot pin retaining bolts
for proper torque
Check seals for leaks
Inspect pivot points for wear
Check fittings for proper torque
Check for and repair collision damage
Check fasteners for proper torque
Check for corrosion-remove and repaint
Lubricate
Check for peeling, missing, or
unreadable labels & replace
Check ring gear for proper lubrication and wear
Check planetary oil level
Check Lubricate ring gear (MoS
Section
3.1
INTERVAL Y N R
30
D
Daily
30
D
30
D
Daily
250 /6
H M
50 /30
H D
2000h/2y
6
M
6
M
30
D
30
D
Daily
Daily
30
D
30
D
Daily
Daily
6
M
Daily
6
M
30
D
30
D
30
D
30
D
30
D
Daily
3
M
3
M
30
D
Daily
Daily
150 /3
H M
grease) 150 /3
H M
2
3-3