Upright ab62 Service And Parts Manual
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Upright ab62 Service And Parts Manual

Upright ab62 Service And Parts Manual

Work platforms
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  • Page 2 C5BF935@1BDC =1>E1< AB62 European Specification Diesel Models Serial Numbers 1100 - current : K H Q F R Q W D F W L Q J 8 S 5 L J K W I R U V H U Y L F H R U S D U W V L Q I R U ...

  • Page 3: Introduction & Specifications

    Please understand that these warnings cannot cover all conceivable ways in which service, whether or not recommended by UpRight, Inc., might be done, or of Schematics the possible hazardous consequences of each con- ceivable way, nor could UpRight, Inc., investigate all...
  • Page 4 OREWORD OTES AB62 Work Platform - European...

  • Page 5: Table Of Contents

    Disassembly ......3-9 UpRight Connectors ..... . . 3-2 Cleaning and Inspection .

  • Page 6: S Ection

    Introduction ......5-1 5.2 Hydraulic Schematic, AB62 ....5-6 5.1 Electrical Schematic - AB62 Diesel .
  • Page 7 M a i n te n a n c e Figure 3-1: UpRight Connector Kit, Small ....3-1 Figure 3-14: Torque Hub Assembly ..... . 3-12 Figure 3-2: UpRight Connector Kit, Large .
  • Page 8 Table 4-1: Electrical Truth Table - AB62 Diesel ......4-9 Table 4-2: Hydraulic Truth Table - AB62 ......4-12...

  • Page 9: Introduction

    1.3 P URPOSE QUIPMENT provide instructions and illustrations for the operation and maintenance of the AB62 Work Platform manu- The objective of the work platform is to provide a factured by UpRight, Inc., of Selma, California. quickly deployable, self-propelled, variable height...

  • Page 10: Table 1-1: Work Platform Specifications

    345 bar [5000 PSI] Maximum Hydraulic Pressure Controls Electric Proportional Tires 19 x 15 NHS - 14 PLY 5.5 bar (80 PSI) NOTE: Specifications subject to change without notice. Hot weather or heavy use may affect perfor- mance. AB62 Work Platform - European...
  • Page 11 Never charge battery near sparks or open flame. Charging batteries emit explosive hydrogen gas. Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight. Never tow the machine. Transport by truck or trailer only.

  • Page 12: Machine Preparation & Operation

    NEVER remove the cap from a hot radiator. proportionally in conjunction with function speed Hot coolant can cause severe burns. control knob. Observe that platform maintains level when boom is elevated. AB62 Work Platform - European...

  • Page 13: Figure 2-1: Chassis Controls

    5. Glow Plug Light 15. Platform Rotate 6. Function Enable 16. Platform Level 7. Engine Start 17. Boom Speed HI/LOW 8. Key Switch 18. Auxiliary Power 9. Emergency Stop 10. Riser Figure 2-4: Foot Switch AB62 Work Platform - European...

  • Page 14: With Boom Lowered

    They will indicate the direction of travel when the drive control handle is moved Figure 2-5: Typical Fall Restraint Anchorage Point AB62 Work Platform - European...

  • Page 15: With Boom Elevated

    2. While depressing the footswitch, push the turret Multifunction Controls rotation control lever right to rotate counterclock- The UpRight AB62 employs the use of multifunction wise, left to rotate clockwise. Release the switch controls. This means that riser or boom extension will to stop rotation.

  • Page 16: Emergency Operation

    1. Set the function speed control dial to the desired NOTE: When hubs are disengaged, the brakes setting. Rotate the dial clockwise to increase are ineffective. The machine will roll freely. speed, counterclockwise to decrease. If you are AB62 Work Platform - European...

  • Page 17: Figure 2-6: Disengaging Drive Hub

    2-6. Attach winch cable to front tie down lugs. C A U T I O N Do not winch machine faster than 5 km/h (3 mph). 5. After winching, ensure that wheels are chocked. AB62 Work Platform - European...

  • Page 18: Maintenance

    Tire selection can affect the stability of the machine. engine running or stopped. See Figure 2-9. Use only tires supplied by UpRight unless approved by the manufacturer in writing. Check air filled tire 2. If necessary, fill to capacity with clean ISO 46 pressure daily 5.5 bar (80 psi).

  • Page 19: Introduction

    (UpRight P/N 030899-000) This section contains instructions for the mainte- • Large UpRight Connector Field Kit nance of the AB62 Work Platform. Procedures for the (UpRight P/N 030898-000) operation inspection, adjustment, scheduled mainte- • Inclinometer (UpRight P/N 010119-000) nance, and repair/removal are included.

  • Page 20: Upright Connectors

    Section AINTENANCE UpRight Connectors Figure 3-3: Plugs and Receptacles, UpRight Connectors Deutsch connectors are designed so that connector Releasing Locking Fingers parts, contacts or electrical cables may be replaced without replacing the entire connector. Male Connector (Plug) 1. Disconnect the male connector (plug) from the female connector (receptacle).

  • Page 21: Figure 3-5: Heavy Duty Upright Connector

    Before performing preventative maintenance, familiarize yourself with the operation of the machine. Figure 3-5: Heavy Duty UpRight Connector Always block the elevating assembly whenever it is necessary to perform maintenance while 1. Slip the removal tool along the wire to be the platform is elevated.

  • Page 22: Assembly

    Check for hose fitting leaks Daily *ISO grade 15, for temperatures below 0° F (-17° C). Check mounting bolts for proper torque Check hydraulic drive motor operation Daily Hydraulic Check hoses,fittings, and valve block for Drive System Daily leaks AB62 Work Platform - European...

  • Page 23: Figure 3-6: Supporting Elevating Assembly

    Removal 1. Using the Boom Raise/Lower Switch, gradually raise the platform until boom is free of support. 2. Remove support. 3. Using the Boom Raise/Lower Switch, completely lower the platform. Figure 3-7: Elevating Assembly Brace AB62 Work Platform - European...
  • Page 24 Wipe off any excess grease. Lubricating Turret Gears Using a brush, apply open gear grease to the turret gears (Figure 3-8). AB62 Work Platform - European...

  • Page 25: Figure 3-8: Turret Gear

    C A U T I O N The hydraulic oil may be hot enough to cause burns. Wear safety gloves and safety glasses when handling hot oil. 2. Provide a suitable container to catch the drained oil. AB62 Work Platform - European...

  • Page 26: Figure 3-10: Tilt Sensor

    The red LED should turn on, and the tilt alarm should sound. Bubble Level Adjustment nuts Figure 3-10: Tilt Sensor Figure 3-12: Proximity Switch AB62 Work Platform - European...
  • Page 27 1. Install fittings, plugs, springs, balls, and orifices. Use one drop of Locktite #242 on each screw-in orifice. 2. Install solenoid valves, lift relief valve, counterbal- ance valves, divider combiner valve, and spool valve. AB62 Work Platform - European...

  • Page 28: Setting Hydraulic Pressures

    1. If any counterbalance relief valve is faulty, com- pletely lower the jib, and retract the boom. 2. Replace or recalibrate the counterbalance valve. 3. Slowly cycle function related to replaced counter- balance valve several times to remove air from the system. 3-10 AB62 Work Platform - European...

  • Page 29: Figure 3-13: Hydraulic Manifold

    17. 4-Way Motor Spool Valve 3/4 - Turret Rotate 8. Low Flow Proportional Valve 18. Gage Port Plug - Low Pressure 9. Low Pressure Relief Valve 19. 4-Way Motor Spool Valve 3/4 - Platform Rotate Figure 3-13: Hydraulic Manifold AB62 Work Platform - European 3-11...

  • Page 30: Torque Hubs

    DIATELY to prevent contamination from dust and debris. FRONT 8. Mark and remove hoses from drive motor. 9. Remove mounting bolts from drive motor. Figure 3-14: Torque Hub Assembly 10. Separate drive motor from brake. Discard gasket. 3-12 AB62 Work Platform - European...

  • Page 31: Disassembly Of Torque Hub (Figure 3-16)

    (7 & 12) and cones (6 & 13) be replaced in (2). sets. 2. Position the assembly upright on face of spindle. 2. Assemble bearing cone (6) into cup (7) at seal 3. Remove the disengage cover (31) if necessary.

  • Page 32: Carrier Assemblies

    (28). NOTE: A small amount of grease applied to the back side of thrust washer (25) will hold washer in place. Apply a bead of silicone sealant to end of face of ring 3-14 AB62 Work Platform - European...

  • Page 33: Figure 3-15: Torque Hub

    33. Quick Disconnect Gasket 19. Disengage Spring 15. Lock Washer 34. Quick Disconnect Assembly 20. Ring Gear 25. Thrust Washer 35. Hex Head Bolt 21. Secondary Carrier Assembly 27. O-Ring Figure 3-15: Torque Hub AB62 Work Platform - European 3-15...

  • Page 34: Cylinder Repair

    Scratches or pits deep enough to catch the fin- gernail are unacceptable; replace the cylinder. Polishing is a sign of uneven loading. When this occurs, the surface should be checked for round- ness. Cylinders not round within .007” should be replaced. 3-16 AB62 Work Platform - European...

  • Page 35: Figure 3-16: Master Cylinder (S/N 1109 - Current)

    4. O-Ring 5. Back-up Ring 6. O-Ring 7. Seal 8. O-ring 9. Wear Ring A. Rod B. Head C. Piston D. Nut E. Cylinder F. Counterbalance Valve Figure 3-17: Riser Cylinder (S/N 1109 - Current) AB62 Work Platform - European 3-17...

  • Page 36: Figure 3-18: Boom Cylinder (S/N 1109 - Current)

    5. Back-up Ring 6. O-Ring 7. Wear Ring 8. Wear Ring A. Rod Wiper B. Head C. Spacer D. Set Screw E. Piston F. Cylinder G. Counterbalance Valve Figure 3-19: Extend Cylinder (S/N 1109 - Current) 3-18 AB62 Work Platform - European...

  • Page 37: Figure 3-20: Axle Lock Cylinder

    Seal Kit 100557-010 includes: 1. O-Ring 2. Rod Wiper 3. Seal 4. Wear Ring 5. Back-up Ring 6. O-Ring 7. Wear Ring 8. Seal A. Rod B. Head C. Spacer D. Cylinder Figure 3-21: Steering Cylinder AB62 Work Platform - European 3-19...

  • Page 38: Setting Backlash On Rotational Gear

    4. Unscrew adjusting screws five turns. Do not move the gearbox. ROTATION BEARING DIAL INDICATOR GEARBOX PINION MOUNTING PLATE Figure 3-23: Setting Rotational Gear Backlash (Viewed from bottom of turret) 3-20 AB62 Work Platform - European...

  • Page 39: Figure 3-24: Rotary Manifold

    5. Inspect the body and housing for scratches, pits, or polishing. Check seal grooves and sealing sur- faces. Scratches or pits deep enough to catch the fingernail are unacceptable, replace the manifold. AB62 Work Platform - European 3-21...

  • Page 40: E C T I O N

    PECIFICATIONS Hydraulic Components NOTE: Always lubricate threads with clean hydraulic oil prior to installation Use the following values to torque hydraulic components used on UpRight Work Platforms. Table 3-2: Torque Specifications for Hydraulic Components Type: SAE Part Series Cartridge Poppet...

  • Page 41: Table 3-4: Torque Specifications For Metric Fasteners, U.s. Customary Units

    206,550 285,728 1157 1543 333,923 1352 1803 252,450 1136 1515 349,223 1572 2095 408,128 1837 2450 312,300 1546 2061 432,015 2138 2851 504,885 2500 3332 367,650 1985 2647 508,582 2746 3662 594,368 3210 4279 AB62 Work Platform - European 3-23...
  • Page 42 Section AINTENANCE 3.13 OTES 3-24 AB62 Work Platform - European...

  • Page 43: Troubleshooting

    Use the charts on the following pages to help deter- mine the cause of a fault in your UpRight AB62. 1. Verify your problem. Do a full function test from both platform controlsand chassis controls, and note all functions thatare not operating correctly.

  • Page 44: Figure 4-1: Dmr-30 Receiver

    Section ROUBLESHOOTING Figure 4-1: DMR-30 Receiver Figure 4-2: DMT-30 Transmitter AB62 Work Platform - European...
  • Page 45 Other LEDs on DMR-30 that may be illuminated: put), BT6-10 (high flow output to valve), BT5-06 BT1-05 (tilt), BT2-01 (telescope interlock), BT1-11 (throttle output). (lift interlock #1), BT1-12 (lift interlock #2). Boom Extend Function enabled. LEDs on DMR-30 illuminated: AB62 Work Platform - European...
  • Page 46 BT4-03 (cage right input), BT7-03 (cage right output to valve), BT6-12 (low flow valve output), BT5-06 BT5-11 (starter output), BT5-08 (glow plug output- (throttle output). diesel only), BT4-04 (oil pressure), LED’s on DMR-30 illuminated: BT3-03 (start input). AB62 Work Platform - European...
  • Page 47 Cage Left LEDs on DMR-30 illuminated: Function enabled - foot pedal depressed. BT6-08 (boom retract output), BT5-06 (throttle out- LEDs on DMT-30 illuminated: put), BT6-10 (high flow valve output). BT4-03 (foot pedal), BT4-12 (cage rotate left) AB62 Work Platform - European...
  • Page 48 DMR-30 (throttle output), BT5-04 (brake release). Steer Right Function enabled - foot switch depressed. BT4-05 on DMT-30 (steer right), BT5-06 on DMR-30 (throttle output), BT6-10 on DMR-30 (high flow valve), BT7-02 on DMR-30 (steer right output). AB62 Work Platform - European...
  • Page 49 Push + and the preset value will be displayed. To adjust, push + to raise value or - to lower value. The AB62 uses two groups of settings: "High flow," which pertains to the BOOM RISER, BOOM If preset value is right or after resetting the value, EXTEND and STEER functions and the "Low flow,"...

  • Page 50: Troubleshooting

    ROUBLESHOOTING 4.4 H YDRAULIC ROUBLESHOOTING The AB62 has three independent hydraulic systems: one for drive; one for high flow lift functions; and one for low flow lift functions. The drive system uses an electrically controlled, variable displacement piston pump that powers four piston type wheel motors. The...

  • Page 51: Table 4-1: Electrical Truth Table - Ab62 Diesel

    Section ROUBLESHOOTING Table 4-1: Electrical Truth Table - AB62 Diesel OMPONENT ACT1 Throttle Actuator ALM1 Alarm, Tilt Alternator BAT1 Battery, Engine Start BAT2 Battery, Auxiliary Power Circuit Breaker (20 AMP) Circuit Breaker (10 AMP) Circuit Breaker (10 AMP) CONT1 Controller, DMR-30...
  • Page 52 Auxiliary Power Switch SW23 (Lower) SW24 Enable Switch (Lower) Boom Hi/Lo Speed SW26 (Lower) Engine start Switch SW28 (Lower) Turret Rotate Switch SW29 (Lower) Boom Up/Down Switch SW30 (Lower) SW31 Cage Level Switch (Lower) 4-10 AB62 Work Platform - European...
  • Page 53 Turret Rotate CW SOL14 Turret Rotate CCW SOL15 Steer Right SOL16 Steer Left SOL17 Low Flow SOL18 High Flow SOL19 Generator Valve SOL20 Brake SOL21 Torque SOL22 Axle Lock SOL23 Fuel TRANS Transmitter, DMT-30 AB62 Work Platform - European 4-11...

  • Page 54: Table 4-2: Hydraulic Truth Table - Ab62

    Section ROUBLESHOOTING Table 4-2: Hydraulic Truth Table - AB62 OMPONENT Counterbalance Valve, Riser Counterbalance Valve, Boom Extend Counterbalance Valve, Boom Raise Counterbalance Valve, Jib Cylinder Counterbalance Valve, Master Cylinder Counterbalance Valve, Slave Cylinder Counterbalance Valve, Cage Rotate Counterbalance Valve, Turret Rotate...
  • Page 55 Jib Valve Cage Level Valve Turret Rotate Valve Cage Rotate Low Flow Valve High Flow Valve Diverter Valve Brake Valve Axle Float Valve High Speed Valve Rear Drive Torque/Speed Valve Front Drive Torque/Speed Valve AB62 Work Platform - European 4-13...
  • Page 56 Section ROUBLESHOOTING Notes: 4-14 AB62 Work Platform - European...

  • Page 57: Schematics

    Hydraulic Schematic, AB62 ....6 The diagrams are to be used in conjunction with the Troubleshooting Truth Tables in Section 4. They...

  • Page 58: Table 5-1: Electrical Schematic - Diesel - 104049-000

    Fuel Solenoid Pull Circuit Engine Not Used TRANS Transmitter DMT-30 Transmit signal to controller Platform Control Box Switch Auxiliary Power Platform Control Box Switch Generator Platform Control Box Switch Drive Hi/Low Speed Platform Control Box AB62 Work Platform - European...
  • Page 59 SOL11 BAT1 BAT2 SOL12 SOL13 MOT1 SOL14 SOL15 SOL16 SOL17 PMP1 SOL18 ACT1 SW17 SNSR2 SNSR3 SOL19 SOL23 MOT2 SOL20 SOL21 SOL22 CONT2 Figure 5-1: AB62 Electrical Schematic - Diesel - 104049-000 (1 of 2) AB62 Work Platform - European...
  • Page 60 Section CHEMATICS Figure 5-2: AB62 Electrical Schematic - Diesel - 104049-000 (2 of 2) AB62 Work Platform - European...
  • Page 61 Section CHEMATICS Notes: AB62 Work Platform - European...

  • Page 62: Table 5-2: Hydraulic Schematic Legend - 104048-000

    Limit Riser down speed Riser Cylinder Limit Flow Between Front and ORF3 Orifice Drive Valve Block Rear Drive Motors PMP1 Pump Boom Pump Low Flow Engine Module PMP2 Pump Boom Pump High Flow Engine Module AB62 Work Platform - European...

  • Page 63: Figure 5-3: Hydraulic Schematic - 104048-000

    CHEMATICS CYL8 CYL2 CYL3 CYL5 CYL4 CYL6 CYL7 MOT2 MOT4 MOT1 CYL1 CYL11 MOT3 CYL12 ORF2 CB10 CYL10 CYL9 ORF3 ORF1 MAN1 PMP3 CV10 CV11 PMP2 PMP1 PMP4 CV12 Figure 5-3: Hydraulic Schematic - 104048-000 AB62 Work Platform - European...

  • Page 64: Figure 5-4: Valve Manifold Assembly

    Proportional Valve (V9) Low Pressure Relief (RV1) Boom Raise (V4) Jib (V5) Cage Level (V6) Turret Rotate (V7) Platform Rotate Flow Control Valve Low Pressure Gauge Port Cage Rotate (V8) Figure 5-4: Valve Manifold Assembly AB62 Work Platform - European...

  • Page 65: Figure 5-5: Upper Controller, Top Half

    9. Fuel Selector/Glow Plug 10. Auxiliary Power 11. Turret Rotate 12. Cage Rotate 13. Cage Level 14. Horn 15. Boom Speed 16. Drive 17. Alarm 18. Key Switch 19. Optimizer Connection Figure 5-6: Upper Controller, Bottom Half AB62 Work Platform - European...

  • Page 66: Figure 5-7: Upper Controller Wiring Diagram - Diesel (1 Of 2)

    Section CHEMATICS Figure 5-7: Upper Controller Wiring Diagram - Diesel (1 of 2) 5-10 AB62 Work Platform - European...

  • Page 67: Figure 5-8: Upper Controller Wiring Diagram - Diesel (2 Of 2)

    Section CHEMATICS Figure 5-8: Upper Controller Wiring Diagram - Diesel (2 of 2) AB62 Work Platform - European 5-11...

  • Page 68: Figure 5-9: Lower Control Box

    5. Key Switch 13. Boom Extend 21. Relay Card Assembly 6. Engine Start 14. Jib 22. Multiflex Receiver 7. Enable 15. Turret 8. Choke/Glow Plug Light 16. Platform Rotate Figure 5-9: Lower Control Box 5-12 AB62 Work Platform - European...

  • Page 69: Figure 5-10: Lower Control Box Wiring Diagram - Diesel (1 Of 2)

    Section CHEMATICS Figure 5-10: Lower Control Box Wiring Diagram - Diesel (1 of 2) AB62 Work Platform - European 5-13...

  • Page 70: Figure 5-11: Lower Control Box Wiring Diagram - Diesel (2 Of 2)

    Section CHEMATICS Figure 5-11: Lower Control Box Wiring Diagram - Diesel (2 of 2) 5-14 AB62 Work Platform - European...
  • Page 71 104037-001 (S/N 1109 - Current) ......6-59 Engine Module Assembly, AB62 Diesel Extend Cylinder Assembly 1004013-000 .

  • Page 72: Final Assembly, Ab62 Diesel 104000-001

    Illustrated Parts Breakdown - Final Assembly, AB62 Diesel Final Assembly, AB62 Diesel 104000-001 ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 011715-006 SCREW, #6-32 RD HD MACH X 3/4 104043-000 SPECIFICATION SHEET 011248-047 LOCKNUT, #6-32 HEX...
  • Page 73 Illustrated Parts Breakdown - Final Assembly, AB62 Diesel Drawing # 1 of 2 AB62 Work Platform - European Page 6-3...
  • Page 74 Illustrated Parts Breakdown - Final Assembly, AB62 Diesel Drawing # 2 of 2 Page 6-4 AB62 Work Platform - European...
  • Page 75 Illustrated Parts Breakdown - OTES AB62 Work Platform - European Page 6-5...

  • Page 76: Basic Assembly, Ab62 Diesel 104006-000

    Illustrated Parts Breakdown - Basic Assembly, AB62 Diesel Basic Assembly, AB62 Diesel 104006-000 ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 011248-004 LOCKNUT, 1/4-20 UNC HEX 104007-000 CHASSIS ASSY 0104469-00 PIN WELDMENT 104008-000 TURRET ASSY 104088-000 ENGINE SUPPORT WELDMENT...
  • Page 77 Illustrated Parts Breakdown - Basic Assembly, AB62 Diesel AB62 Work Platform - European Page 6-7...

  • Page 78: Chassis Assembly 104007-000

    011253-008 SCREW, 5/16-18 UNC HEX HD CAP X 1 011257-040 SCREW, 5/8-11 UNC HEX HD CAP X 5 011238-005 LOCKWASHER, 5/16 DIA SPLIT 011254-008 SCREW, 3/8-16 UNC HEX HD CAP X 1 011240-006 WASHER, 3/8 DIA STD FLAT Page 6-8 AB62 Work Platform - European...
  • Page 79 Illustrated Parts Breakdown - Chassis Assembly AB62 Work Platform - European Page 6-9...

  • Page 80: Front Axle Assembly 104016-000

    100254-011 STUD, 5/8” DRIVE HUB 100782-000 O-RING, WHEEL MOTOR 104363-000 WHEEL MOTOR - 40 CC MAX x 15 CC MIN 015717-007 FITTING, ADAPTER MB12-FB10 104386-004 FITTING, ELBOW 90° MB10-FB10 068885-000 FITTING, SWIVEL 90° 011934-004 FITTING, ELBOW 6MB-6MJ Page 6-10 AB62 Work Platform - European...
  • Page 81 Illustrated Parts Breakdown - Front Axle Assembly AB62 Work Platform - European Page 6-11...

  • Page 82: Elevating Assembly 104009-000

    011248-002 LOCKNUT, #8-32 UNC HEX 104224-000 PIN WELDMENT CYLINDER 014033-040 SCREW, 1/2-13 UNC HEX HD CAP GR 8 X 5 104244-000 SUPPORT BRACKET WELDMENT 011248-008 LOCKNUT, 1/2-13 UNC HEX 104242-000 SUPPORT PLATE 104321-100 SWITCH MOUNT PLATE Page 6-12 AB62 Work Platform - European...
  • Page 83 Illustrated Parts Breakdown - Elevating Assembly AB62 Work Platform - European Page 6-13...

  • Page 84: Linkage Assembly 104010-000

    011254-010 SCREW, 3/8-16 UNC HEX HD CAP X 1 1/4 104191-000 LOWER BOOM WELDMENT 104375-007 BUSHING 2 ID x 1.75 LG 104185-000 UPPER TENSION LINK WELDMENT 104195-000 UPPER BOOM WELDMENT 104183-000 LOWER TENSION LINK WELDMENT Page 6-14 AB62 Work Platform - European...
  • Page 85 Illustrated Parts Breakdown - Linkage Assembly AB62 Work Platform - European Page 6-15...

  • Page 86: Straight Boom Assembly 104011-000

    104182-000 EXTENSION TUBE WELDMENT 104411-000 SHORT TUBE GUIDE 104181-000 EXTENSION TUBE MOUNTING BRACKET 104412-000 LONG TUBE GUIDE 068691-030 CATRAC 011253-006 SCREW, 5/16-18 UNC HEX HD CAP X 3/4 104315-000 EXTEND CYLINDER SUPPORT 104207-000 PIN WELDMENT, CYLINDER Page 6-16 AB62 Work Platform - European...
  • Page 87 Illustrated Parts Breakdown - Straight Boom Assembly AB62 Work Platform - European Page 6-17...

  • Page 88: Jib Assembly 104012-000

    011248-004 LOCKNUT, 1/4-20 UNC HEX 104161-000 PIN, CYLINDER 104151-001 TOP JIB FRAME WELDMENT 104159-000 PIN 104389-001 FITTING, SWIVEL MB4-MJ4 90° 104375-002 BEARING, 1 1/2 I.D. X 1 1/4 LG 011765-024 RETAING RING, 1 1/2 DIA Page 6-18 AB62 Work Platform - European...
  • Page 89 Illustrated Parts Breakdown - OTES AB62 Work Platform - European Page 6-19...

  • Page 90: Turret Assembly 104008-000

    011256-010 SCREW, 1/2-13 UNC HEX HD CAP X 1 1/4 068678-024 TUBING, POLYURETHANE 011239-008 WASHER, 1/2 DIA ASTM A325 029958-001 HORN, 12 VOLT 011253-016 SCREW, 5/16-18 UNC HEX HD CAP X 2 011239-005 WASHER, 5/16 DIA ASTM A325 Page 6-20 AB62 Work Platform - European...
  • Page 91 Illustrated Parts Breakdown - Turret Assembly AB62 Work Platform - European Page 6-21...

  • Page 92: Engine Module Assembly, Ab62 Diesel 1004013-000

    Illustrated Parts Breakdown - Engine Module Assembly, AB62 Diesel Engine Module Assembly, AB62 Diesel 1004013-000 ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 011253-006 SCREW, 5/16 -18 UNC HEX HD CAP X 3/4 104060-000 ENGINE TRAY WELDMENT...
  • Page 93 Illustrated Parts Breakdown - Engine Module Assembly, AB62 Diesel Drawing # 1 of 2 AB62 Work Platform - European Page 6-23...
  • Page 94 Illustrated Parts Breakdown - Engine Module Assembly, AB62 Diesel Drawing # 2 of 2 Page 6-24 AB62 Work Platform - European...
  • Page 95 Illustrated Parts Breakdown - OTES AB62 Work Platform - European Page 6-25...

  • Page 96: Cover Assembly 104015-000

    011826-004 SCREW, #10-32 UNF RD HD MACH X 1/2 104092-000 HINGE MOUNT LEFT FRONT 011240-006 WASHER, 3/8 DIA STD FLAT 104057-000 LEFT COVER BRACE 011248-006 LOCKNUT, 3/8-16 UNC HEX 104076-000 TURRET COVER LEFT 104455-000 SPRING MOUNT Page 6-26 AB62 Work Platform - European...
  • Page 97 Illustrated Parts Breakdown - Cover Assembly AB62 Work Platform - European Page 6-27...

  • Page 98: Upper Controller Assembly, Ab62 Diesel 104017-000

    Illustrated Parts Breakdown - Upper Controller Assembly, AB62 Diesel Upper Controller Assembly, AB62 Diesel 104017-000 ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 201 104270-000 UPPER CONTROL BOX 104270-000 ENCLOSURE, UPPER CONTROLS 202 029925-002 CONNECTOR CABLE 1/2 NPT...
  • Page 99 Illustrated Parts Breakdown - Upper Controller Assembly, AB62 Diesel Drawing # 1 of 4 AB62 Work Platform - European Page 6-29...
  • Page 100 Illustrated Parts Breakdown - Upper Controller Assembly, AB62 Diesel Drawing # 2 of 4 Page 6-30 AB62 Work Platform - European...
  • Page 101 Illustrated Parts Breakdown - Upper Controller Assembly, AB62 Diesel Drawing # 3 of 4 AB62 Work Platform - European Page 6-31...
  • Page 102 Illustrated Parts Breakdown - Upper Controller Assembly, AB62 Diesel Drawing # 4 of 4 Page 6-32 AB62 Work Platform - European...
  • Page 103 Illustrated Parts Breakdown - OTES AB62 Work Platform - European Page 6-33...

  • Page 104: Lower Controller Assembly, Ab62 Diesel 104019-000

    Illustrated Parts Breakdown - Lower Controller Assembly, AB62 Diesel Lower Controller Assembly, AB62 Diesel 104019-000 ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 028800-015 PLUG, SEALING 104271-000 LOWER CONTROLS ENCLOSURE 011709-004 SCREW, #10-24 UNC RD HD MACH X 1/2...
  • Page 105 Illustrated Parts Breakdown - Lower Controller Assembly, AB62 Diesel Drawing # 1 of 3 AB62 Work Platform - European Page 6-35...
  • Page 106 Illustrated Parts Breakdown - Lower Controller Assembly, AB62 Diesel Drawing # 2 of 3 Page 6-36 AB62 Work Platform - European...
  • Page 107 Illustrated Parts Breakdown - Lower Controller Assembly, AB62 Diesel Drawing # 3 of 3 AB62 Work Platform - European Page 6-37...

  • Page 108: Six Foot Cage Assembly 102037-100

    011253-022 SCREW, HHC. 5/16-18 UNC X 2 3/4 026554-001 RIVET, POP 1/4 .125-.250 GRIP 011248-005 LOCKNUT, HEX. 5/16-18 UNC ESNA 011248-004 LOCKNUT, HEX 1/4-20 UNC ESNA 100468-001 PANEL, DECAL MOUNT 026551-005 POP RIVET, 1/8” DIA. (3/16-1/4 GRIP) Page 6-38 AB62 Work Platform - European...

  • Page 109: Eight Foot Cage Assembly, Option 102037-001

    100481-000 ROLLER TUBE 011248-004 LOCKNUT, HEX 1/4-20 UNC ESNA 011253-022 SCREW, HHC. 5/16-18 UNC X 2 3/4 011252-008 SCREW, HHC 1/4-20 UNC X 1 011248-005 LOCKNUT, HEX. 5/16-18 UNC ESNA 100468-001 PANEL, DECAL MOUNT AB62 Work Platform - European Page 6-39...

  • Page 110: Control Module Assembly 104021-000

    011238-004 LOCKWASHER, 1/4 DIA SPLIT 020331-000 FILTER, FUEL INLINE 010149-000 FUSE BLOCK 020541-001 CLAMP, HOSE 011828-010 SCREW, 1/4-20 UNC FLT HD SOC X 1 1/4 FUEL LINE 011934-004 FITTING, ELBOW 6MB-6MJ 011248-004 LOCKNUT, 1/4-20 UNC HEX Page 6-40 AB62 Work Platform - European...
  • Page 111 Illustrated Parts Breakdown - Control Module Assembly AB62 Work Platform - European Page 6-41...

  • Page 112: Fuel Tank Assembly 104024-000

    Illustrated Parts Breakdown - Fuel Tank Assembly Fuel Tank Assembly 104024-000 ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 104456-000 WITHDRAWL TUBE WELDMENT 104337-000 FUEL TANK 010178-005 FITTING, BARBED 1/4 068982-002 FILLER CAP Page 6-42 AB62 Work Platform - European...

  • Page 113: Hydraulic Tank Assembly 104025-000

    011916-008 FITTING, ELBOW 12FP-12FP 011248-005 LOCKNUT, 5/16-18 UNC HEX 011940-020 FITTING, ELBOW 12MP-12MJ 90° 011939-029 FITTING, STR 20MP-16MJ 068840-000 BREATHER, FILLER 020343-008 FITTING, PLUG 8FJ 100287-000 GAUGE, FLUID LEVEL 100286-001 SUCTION STRAINER 100288-000 PLUG, MAGNETIC AB62 Work Platform - European Page 6-43...

  • Page 114: Valve Block Assembly 104033-000

    068558-000 VALVE, DIVERTER 104353-000 SOLENOID SPOOL VALVE 104377-000 3 POS 4-WAY MOTOR SPOOL VALVE 104357-000 RELIEF VALVE 104356-000 3 POS 4 WAY CLOSED CENTER VALVE 3/4 068684-000 3 POS 4-WAY CLOSED MOTOR SPOOL VALVE 3/4 Page 6-44 AB62 Work Platform - European...

  • Page 115: Valve Block Sub-Assembly 104251-000

    104250-000 VALVE BLOCK 011240-001 WASHER FLAT #6 STD 012004-004 PLUG, #4 S.A.E. 061827-006 STEEL BALL 3/16” DIA 063977-001 PLUG, KOENIG 9MM (MB-800-090) 104496-000 SPRING, COMP. 063977-010 PLUG, KOENIG 1/4” 05135-000 STEEL BALL 5/16” DIA. AB62 Work Platform - European Page 6-45...

  • Page 116: Drive Block Assembly 104035-000

    020021-006 PLUG, 6MB 104253-000 VALVE BLOCK, DRIVE 061827-003 BALL, 3/8 015736-004 FITTING, ELBOW 8MB-10MJ EXTENDED 90° 102292-002 VALVE, FLOW DIVIDER 011941-020 FITTING, STR 12MB-12MJ 011934-004 FITTING, ELBOW 6MB-6MJ 90° 011941-011 FITTING, STR 8MB-10MJ Page 6-46 AB62 Work Platform - European...

  • Page 117: Valve Block Assembly, Two Speed/Brake/Axle Lock 104036-000

    100258-001 VALVE BLOCK, BRAKE, AXLE LOCK, 2-SPEED 015919-002 ORIFICE, #815 011934-026 FITTING, ELBOW 90° 4MB-6MJ 100432-004 FITTING, STR, ADAPTER, 4MFFOR-6MB 011941-001 FITTING, STR., ADAPTER, 4MB-4MJ 100258-005 SOLENOID 011941-004 FITTING, STR., ADAPTER, 6MB-4MJ 100432-002 FITTING, STR., ADAPTER, 4MFFOR-4MB AB62 Work Platform - European Page 6-47...

  • Page 118: Cage Rotate Valve Block Assembly 104034-000

    PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 012004-004 FITTING, PLUG SAE #4 100269-000 VALVE BLOCK - STERLING 068778-015 COUNTERBALANCE VALVE 104389-001 FITTING, ELBOW MB4-MJ4 90° SWIVEL 011941-001 FITTING, STRAIGHT MB4-MJ4 Page 6-48 AB62 Work Platform - European...

  • Page 119: Rotary Manifold Assembly 104026-000

    020021-012 FITTING, PLUG MB12 011935-004 FITTING, ELBOW 45° 8MB-8MJ 100448-001 FITTING, TEE 4FFOR-4MFOR 100433-002 FITTING, ELBOW 45° 4MFFOR-6MB 011935-013 FITTING, ELBOW 45° 6MB-4MJ 011934-003 FITTING, ELBOW 90° 6MB-4MJ 011934-015 FITTING, ELBOW 12MB-12MJ 020733-002 FITTING, TEE 6FJ-6MJ AB62 Work Platform - European Page 6-49...

  • Page 120: Hose Kit Installation - Chassis/Turret/Linkage 104046-000

    100436-001 FITTING, TEE 4FFORX-4FFORX 306 068763-827 1/4 HOSE ASSY X 827 4C7S 4FJX-6FJX 020032-003 FITTING, TEE 6FJX-6FJX 307 062192-067 1/4 HOSE ASSY X 67 4C7S 4FJX-4FJX 100424-032 1/4 HOSE ASSY X 32 4M2T 4FFORX-4FFORX Page 6-50 AB62 Work Platform - European...
  • Page 121 Illustrated Parts Breakdown - Hose Kit Installation - Chassis/Turret/Linkage Drawing # 1 of 3 Chassis AB62 Work Platform - European Page 6-51...
  • Page 122 Illustrated Parts Breakdown - Hose Kit Installation - Chassis/Turret/Linkage Drawing # 2 of 3 Turret Page 6-52 AB62 Work Platform - European...
  • Page 123 Illustrated Parts Breakdown - Hose Kit Installation - Chassis/Turret/Linkage Drawing # 3 of 3 Linkage AB62 Work Platform - European Page 6-53...

  • Page 124: Drive Pump Assembly 104029-000

    PART NO. PART/MATERIAL DESCRIPTION QTY. 100434-002 FITTING, 90° 4MFOR-4MB 104361-000 PUMP, REXROTH 011934-007 FITTING, 90° 8MB-6MJ 011935-016 FITTING, 45° 10MB-12MJ 104376-001 FITTING, 45° 12 FLANGE-12MJ CODE 62 068812-000 MANIFOLD FITTING KIT 100433-016 FITTING, 45° 12MFOR-16MJ Page 6-54 AB62 Work Platform - European...

  • Page 125: Lift Pump Assembly 104027-000

    Illustrated Parts Breakdown - Lift Pump Assembly Lift Pump Assembly 104027-000 ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 011935-015 FITTING, 45° ADAPTER 12MB-16MJ 104360-000 PUMP 068779-000 VALVE, CHECK 015717-002 FITTING, REDUCER. 8MB-6FB AB62 Work Platform - European Page 6-55...

  • Page 126: Jib Cylinder Assembly 104040-000 (S/N 1100-1110)

    104040-000 (S/N 1100-1110) ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 060390-022 VALVE, RELIEF 104257-000 JIB CYLINDER 068778-013 VALVE, COUNTERBALANCE 104257-011 SEAL KIT, JIB CYLINDER 011941-001 FITTING, STRAIGHT MB4-MJ4 Page 6-56 AB62 Work Platform - European...

  • Page 127: Jib Cylinder Assembly 104040-001 (S/N 1111- Current)

    Jib Cylinder Assembly 104040-001 (S/N 1111- Current) ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 011941-002 FITTING, STRAIGHT MB4-MJ6 104257-001 JIB CYLINDER 100555-015 COUNTERBALANCE VALVE 104257-010 SEAL KIT, JIB CYLINDER AB62 Work Platform - European Page 6-57...

  • Page 128: Riser Cylinder Assembly 104037-000 (S/N 1100 - 1108)

    104037-000 (S/N 1100 - 1108) ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 102477-008 ORIFICE ASSEMBLY 104260-000 RISER CYLINDER 068778-013 COUNTERBALANCE VALVE 104260-011 SEAL KIT, RISER CYLINDER 011941-005 FITTING, STRAIGHT MB6-MJ6 Page 6-58 AB62 Work Platform - European...

  • Page 129: Riser Cylinder Assembly 104037-001 (S/N 1109 - Current)

    104037-001 (S/N 1109 - Current) ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 102477-008 ORIFICE ASSEMBLY 104260-001 RISER CYLINDER 100555-015 COUNTERBALANCE VALVE 104260-010 SEAL KIT, RISER CYLINDER 011941-005 FITTING, STRAIGHT MB6-MJ6 AB62 Work Platform - European Page 6-59...

  • Page 130: Extend Cylinder Assembly 104038-001 (S/N 1100 - 1108)

    Illustrated Parts Breakdown - Extend Cylinder Assembly Extend Cylinder Assembly 104038-001 (S/N 1100 - 1108) ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 104255-000 EXTEND CYLINDER 104255-011 SEAL KIT, EXTEND CYLINDER 011941-005 FITTING, STRAIGHT MB6-MJ6 068778-011 VALVE, COUNTERBALANCE Page 6-60 AB62 Work Platform - European...

  • Page 131: Extend Cylinder Assembly 104038-001 (S/N 1109 - Current)

    104038-001 (S/N 1109 - Current) ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 011941-009 FITTING, STRAIGHT MB8-MJ6 104255-001 EXTEND CYLINDER 100555-015 COUNTERBALANCE VALVE 104255-010 SEAL KIT, EXTEND CYLINDER 011941-005 FITTING, STRAIGHT MB6-MJ6 AB62 Work Platform - European Page 6-61...

  • Page 132: Level Cylinder Assembly 104041-000 (S/N 1100 - 1108)

    104041-000 (S/N 1100 - 1108) ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 020021-004 PLUG, MB4 104258-000 LEVEL CYLINDER 068778-013 VALVE, COUNTERBALANCE 104258-011 SEAL KIT, LEVEL CYLINDER 100434-002 FITTING, ELBOW MB4-MFOR4 90° Page 6-62 AB62 Work Platform - European...

  • Page 133: Level Cylinder Assembly 104041-001 (S/N 1109 - Current)

    Illustrated Parts Breakdown - Level Cylinder Assembly Level Cylinder Assembly 104041-001 (S/N 1109 - Current) ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 104258-001 LEVEL CYLINDER 104258-010 SEAL KIT, LEVEL CYLINDER 100434-002 FITTING, ELBOW MB4-MFOR4 90° AB62 Work Platform - European Page 6-63...

  • Page 134: Master Cylinder Assembly 104042-000 (S/N 1100 - 1108)

    104042-000 (S/N 1100 - 1108) ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 100432-002 FITTING, STRAIGHT MB4-MFOR4 104258-000 LEVEL CYLINDER 068778-013 VALVE, COUNTERBALANCE 104258-011 SEAL KIT, LEVEL CYLINDER 011934-026 FITTING, ELBOW MB4-MJ6 90° Page 6-64 AB62 Work Platform - European...

  • Page 135: Master Cylinder Assembly 104042-001 (S/N 1109 - Current)

    104042-001 (S/N 1109 - Current) ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 011941-002 FITTING, STRAIGHT 4MB-6MJ 104258-001 LEVEL CYLINDER 011937-003 FITTING, ELBOW 6MB-6MJ 90° 104258-010 SEAL KIT, LEVEL CYLINDER AB62 Work Platform - European Page 6-65...

  • Page 136: Boom Cylinder Assembly 104039-000 (S/N 1100 - 1108)

    Boom Cylinder Assembly 104039-000 (S/N 1100 - 1108) ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 011941-005 FITTING, STRAIGHT MB6-MJ6 104256-000 BOOM CYLINDER 068778-013 VALVE, COUNTERBALANCE 104256-011 SEAL KIT, BOOM CYLINDER Page 6-66 AB62 Work Platform - European...

  • Page 137: Boom Cylinder Assembly 104039-001 (S/N 1109 - Current)

    Boom Cylinder Assembly 104039-001 (S/N 1109 - Current) ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 011941-005 FITTING, STRAIGHT MB6-MJ6 104256-001 BOOM CYLINDER 100555-015 COUNTERBALANCE VALVE 104256-010 SEAL KIT, BOOM CYLINDER AB62 Work Platform - European Page 6-67...

  • Page 138: Label Kit, Ab62 Diesel 104047-100

    Illustrated Parts Breakdown - Label Kit, AB62 Diesel Label Kit, AB62 Diesel 104047-100 ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 104429-000 LABEL, AB62 RT 061205-002 NAME PLATE 068632-000 LABEL, HOLD DOWN 065368-000 TACK 068633-001 LABEL, READ & UNDERSTAND-EURO...
  • Page 139 Illustrated Parts Breakdown - Label Kit, AB62 Diesel AB62 Work Platform - European Page 6-69...

  • Page 140: Tire & Wheel Assembly

    Illustrated Parts Breakdown - Tire & Wheel Assembly Tire & Wheel Assembly 100090-000 Left 100090-001 Right ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. 100091-000 WHEEL, 19.5 X 12 9 HOLE 100092-000 TIRE, 19.5 X 15 NHS 14 PLY 012282-001 VALVE STEM Page 6-70 AB62 Work Platform - European...

  • Page 141: Control Cable 104032-000

    PART NO. PART/MATERIAL DESCRIPTION QTY. 015790-009 BOOT, PLUG 015790-012 CONNECTOR, PLUG 24 CONTACT 028800-015 PLUG, SEALING 065926-012 CONNECTOR, PLUG 31 CONTACT 029433-099 CABLE, 18 GA 24 COND 85 FT 015790-003 SOCKET CONTACT 16-18 AB62 Work Platform - European Page 6-71...

  • Page 142: Motion Alarm Option 104485-000

    011240-004 WASHER, FLAT 1/4 066807-004 ALARM - 112 db 029617-002 CONN M PUSH 16-14 GA 029616-002 CONN F PUSH 16-14 GA 029452-099 WIRE 16 GA BLK FT 6 011252-004 SCREW HHC 1/4-20 UNC X 1/2 Page 6-72 AB62 Work Platform - European...

  • Page 143: Flashing Beacon, Option 104486-000

    029620-002 CONN BUTT 16-14GA 013283-002 CABLE TY WRAP 029620-002 DIODE, 5 AMP 029496-099 WIRE 2 COND 16 GA FT 16 011709-008 SCREW #10-24 X UNC X 1 LG 011248-003 LOCKNUT #10-24 UNC ESNA AB62 Work Platform - European Page 6-73...
  • Page 144 Illustrated Parts Breakdown - OTES Page 6-74 AB62 Work Platform - European...
  • Page 146 Upright, Inc. UpRight International Call Toll Free in U.S.A. 1775 Park Street Support Centre 1-800-926-LIFT Selma, California 93662 Innsbrukweg 114 TEL: 559/891-5200 3047 AH Rotterdam FAX: 559/891-9012 Netherlands PARTS: 1-888-UR-PARTS TEL: +31-10-238-0000 PARTSFAX: 559/896-9244 FAX: +31-10-238-0001 Parts Tel: +31-10-490-8090 Parts Fax: +31-10-490-8099...

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