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Operator Manual
TL49
TL49
SERIAL NO. 1001 TO CURRENT
WARNING
All personnel shall carefully read, understand and follow all safety rules, operating instructions and
the Scaffold Industry Association's MANUAL OF RESPONSIBILITIES (ANSI 92.2) before
operating or preforming maintenance on any UpRight aerial work platform.
SAFETY RULES
NEVER operate this
NEVER elevate the
NEVER position the
NEVER sit, stand or
machine within 10 feet of
Platform until all four (4)
platform without first
climb on guard rail or
power lines or cables.
Outriggers have been
checking for overhead
midrail of the
THIS MACHINE IS NOT
correctly deployed.
obstructions or other
platform.
INSULATED.
hazards.
ALL occupants must wear an approved fall restraint properly attached to a designated platform anchorage point. Attach
only one fall restraint to each anchorage point.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-off's (curbs),
bumps and debris.
NEVER exceed the safe working load of 475 lbs (215 kg), (max. 2 persons plus 120 lbs (55 kg) of equipment).
DO NOT increase wind loadings by fitting items such as sign boards, flags etc. to the cage or boom.
DISTRIBUTE all loads evenly on the platform. See the Specifications Table on Page 16 for the maximum platform load.
NEVER operate the machine unless you have been fully trained in its safe use, are medically fit and have read and fully
understood these instructions.
2
2
OPERATE the machine on firm level ground with a minimum bearing capacity of 11,500 lbs / ft
(550 kN / m
).
DO NOT use in winds exceeding 27 mph (12.5 m/s - Beaufort Force 6).
NEVER use ladders or scaffolding on the platform.
DO NOT attach overhanging loads, increase the size of the working platform, use the machine as a crane or for any
other application involving additional loads or forces.
NEVER change or modify operating or safety systems.
INSPECT the machine thoroughly for missing decals, cracked welds, loose hardware, hydraulic leaks, damaged cables,
loose wire connections or wheel bolts. NEVER use damaged equipment. (Contact UpRight Irl. Ltd. for instructions).
NEVER climb down an elevating assembly with the platform elevated.
NEVER use this machine unless the platform entrance drop bar is in position.
NEVER perform service on or in the elevating assembly while the platform is elevated without first blocking the
elevating assembly.
NEVER recharge batteries near sparks or open flame; Charging batteries emit highly explosive hydrogen gas.
SECURE the work platform against unauthorized use by turning Keyswitch off, and then remove key from the switch.
NEVER replace any component or part with anything other than original UpRight replacement parts without the
manufacturer's consent.
All Outrigger Pads must be in contact with a firm surface and the Chassis levelled before elevating the Platform.
IF ALARM SOUNDS while the platform is elevated, STOP. Carefully retract the booms, using the emergency
1
functions and lower the platform without slewing. Move the machine to a firm, level surface.

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Table of Contents
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Summary of Contents for Upright TL49

  • Page 1 INSPECT the machine thoroughly for missing decals, cracked welds, loose hardware, hydraulic leaks, damaged cables, loose wire connections or wheel bolts. NEVER use damaged equipment. (Contact UpRight Irl. Ltd. for instructions). NEVER climb down an elevating assembly with the platform elevated.
  • Page 2: Pre-Operation & Safety Inspection

    Foot Pads are orientated correctly. When all four Outriggers are in contact with the surface the This Manual covers the operation of the TL49 Trailer Chassis can then be elevated. This should be done Mounted Work Platform. This manual must be stored on by extending each Outrigger one at a time in small the machine at all times.
  • Page 3 Outriggers are now correctly stowed. an Outrigger out of deployment). At this point the Return the Keyswitch to the OFF (centre) position. TL49 should have the following characteristics; Check tyre pressures and thread depth. These the alarm will sound and the DOWN, RETRACT &...
  • Page 4 The On/Off/ Emergency Override Switch is located on the left side of the Upper Control Box. To utilize the Emergency Override feature turn and hold the Switch to the ‘EMERGENCY’ position. Figure 2 : Upper Control Box To operate the Toggle Switches above the Keyswitch (13) To operate the Toggle Switches above the Keyswitch (13) must be turned to the anticlockwise position - CHASSIS.
  • Page 5: Operation

    Tow Hitch Receiver. When clear of the on this machine. tow bar move the towing vehicle a small distance away from the TL49. Next ensure that the TL49 is switched to TOWING the ON position using the Keyswitch on the Outrigger...
  • Page 6: Emergency Situations & Emergency Override

    ‘Function Selector Switch’ and operate as described above. For boom one or two When the TL49 has been thoroughly inspected, and has functions the controls will be forward for UP and been set up in accordance with the correct Outrigger backward for DOWN.
  • Page 7: Manual Rotation

    Gerabox Manual base of the 2 Main Hydraulic Lift Cylinders (See Figure 5 Rotation Shaft opposite). The decal located on the TL49’s Lift Cylinder’s will identify the Emergency Lowering Valves as either a ‘PUSH’ type or a ‘TWIST’ type. To rotate the Elevating Assembly first apply a 17 mm (13 mm) socket wrench to the shaft and turn to rotate the Elevating Assembly.
  • Page 8 Remove the wrench. Four lifting straps capable of safely supporting the total weight of the TL49 (4,189 lbs (1,900 Kg)), and at least 8 CONTROL FROM GROUND LEVEL feet (2.5 m) long are required. This minimum length is important to ensure the correct lifting angle.
  • Page 9: Battery Maintenance

    If the TL49 is to be transported by other means then it the towing vehicle will support too much weight if must be securely tied down to the transporting unit at the Towhitch is too low. several points. Recommended securing points are the four outrigger 1.64 ft (500 mm)
  • Page 10: Battery Charging

    All UpRight battery operated Work Platforms, including the thoroughly with clean, warm water. Clean battery and TL49, are suitable for use in freezing and low temperature cable contact surfaces to a bright metal finish whenever a conditions (to a value of -4ºF (-20ºC)). However for this cable is removed.
  • Page 11: Routine Service

    ROUTINE SERVICE COMPONENT INSPECTION OR SERVICES INTERVAL Tyres / Check tyre press. 65 psi (4.5 bar) Daily Use the following table as a guide for routine maintenance. Wheels Check for damage. Daily Inspection and maintenance shall be performed by Check thread depth. Daily personnel who are trained and familiar with Check/torque nuts 74 ft lbs-100 Nm Daily...
  • Page 12 TL49 DECALS: THESE DECALS SHALL BE PRESENT AND IN GOOD CONDITION BEFORE OPERATING THE WORK PLATFORM. BE SURE TO READ, UNDERSTAND AND FOLLOW THESE DECALS WHEN OPERATING THE WORK PLATFORM. Figure 9: Decal Identification...
  • Page 14 Notes:...
  • Page 15 Notes:...

Table of Contents