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Serial Numbers 50001 – Current NGLISH When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the chassis above the front axle pivot.
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SL26/30SL S ERVICE AND ARTS ANUAL : 505500-000 (04-07) UMBER : 50000 - C ERIAL UMBER URRENT OREWORD OW TO ANUAL This manual is divided into six sections. NTRODUCTION ECTION General description and machine specifications. PERATION AND PECIFICATION ECTION Information on how to operate the work platform and how to prepare it for operation. AINTENANCE ECTION Preventative maintenance and service information.
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Please understand that these warnings cannot cover all conceivable ways in which service, whether or not recommended by Upright, might be carried out, or of the possible hazardous consequences of each conceivable way, nor could Upright, investigate all such ways.
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URPOSE The purpose of this service and parts manual is to provide instructions and illustrations for the operation and maintenance of this work platform manufactured by UpRight. COPE The manual includes procedures for proper operation, maintenance, adjustment, and repair of this product as well as recommended maintenance schedules and troubleshooting.
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Introduction HASSIS The chassis is a structural frame that supports all the components of the SL26/30SL work plat- form. URPOSE OF QUIPMENT The objective of the work platform is to provide a quickly deployable, self-propelled, variable height work platform to elevate personnel and materials to overhead work areas. PECIAL IMITATIONS Travel with the platform raised is limited to a creep speed range.
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PERATION ANUAL WARNING All personnel shall carefully read, understand and follow all safety rules and operating instructions before operating or performing maintenance on any UpRight aerial work platform. Safety Rules Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard NEVER elevate the platform or drive...
Introduction NTRODUCTION This manual covers operation of the SL26/30 Speed Level Series Self-Propelled Work Platforms. This manual must be stored on the machine at all times. ENERAL ESCRIPTION Figure 1: SL26/30 SL Series 1. Platform W A R N I N G DO NOT use the maintenance platform without guardrails properly assembled and in place...
Special Limitations PECIAL IMITATIONS Travel with the platform raised is limited to creep speed range. Elevating the Work Platform is limited to firm, level surfaces only. D A N G E R The elevating function shall ONLY be used when the work platform is leveled and on a firm surface. The work platform is NOT intended to be driven over uneven, rough, or soft terrain.
Pre-Operation Safety Inspection PERATION AFETY NSPECTION NOTE: Carefully read, understand and follow all safety rules, operating instructions, labels and National Safety Instructions/Requirements. Perform the following steps each day before use. 1. Open modules and inspect for damage, fluid leaks or missing parts. Figure 3: Hydraulic Tank 2.
System Function Inspection YSTEM UNCTION NSPECTION Refer to Figure 2 (Page 5) for the locations of various controls and indicators. W A R N I N G STAND CLEAR of the work platform while performing the following checks. Before operating the work platform, survey the work area for surface hazards such as holes, drop-offs, bumps and debris.
Operation PERATION Before operating the work platform, ensure that the Pre-Operation Safety Inspection has been completed and that any deficiencies have been corrected. Never operate a damaged or malfunctioning machine. The operator must be thoroughly trained on this machine. T A R T I N G T H E N G I N E 1.
Operation R A V E L I T H T H E L A T F O R M L E V A T E D NOTE: The machine will travel at reduced speed when the platform is elevated. 1. Check that the route is clear of obstacles (persons, obstructions, holes, drop-offs, bumps, and debris), is level, and is capable of supporting the wheel loads.
Operation M E R G E N C Y O W E R I N G Figure 4: Emergency Lowering Valve W A R N I N G If the platform should fail to lower, NEVER climb down the elevating assembly. Stand clear of the elevating assembly while Emergency Lowering Knob operating the Emergency Lowering Valve...
Operation O L D O W N G U A R D R A I L S This procedure applies only to the SL26/30 Speed Level model for the purpose of passing through a stan- dard double doorway. Guardrails must be returned to proper position before using the machine. ROCEDURE 1.
Towing or Winching OWING OR INCHING Perform the following only when the machine will not operate under its own power and it is necessary to move the machine or when winching onto a transport vehicle (see “Transporting the Work Platform” on page 13).
Transporting the Work Platform RANSPORTING THE LATFORM R E P A R A T I O N F O R H I P M E N T 1. Fully lower the platform. 2. Disconnect the battery negative (-) lead from the battery terminal. 3.
Maintenance AINTENANCE W A R N I N G Never perform service while the platform is elevated without first blocking the elevating assembly. DO NOT stand in the elevating assembly area while deploying or storing the brace. Figure 6: Scissor Brace L O C K I N G L E V A T I N G S S E M B L Y...
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water. Always replace batteries with UpRight batteries or manufacturer approved replacements. • Check the battery fluid level daily, especially if the work platform is being used in a warm, dry climate.
Maintenance A U L T O D E S 0 1 - S Y S T E M I N I T E R R O R 0 2 - S Y S T E M P L AT F O R M C O M E R R O R 0 3 - P L AT F O R M O V E R L O A D 0 4 - S Y S T E M L O W E R PA N E L C O M E R R O R 0 5 - O I L P R E S S U R E L O W...
Inspection and Maintenance Schedule NSPECTION AND AINTENANCE CHEDULE The Complete Inspection consists of periodic visual and operational checks, along with periodic minor adjustments that assure proper performance. Daily inspection will prevent abnormal wear and prolong the life of all systems. The inspection and maintenance schedule should be performed at the specified inter- vals.
Specifications PECIFICATIONS ITEM SL26SL SL30SL Platform Size (Inside Toeboards) Standard 1,71 m x 4,22 m [67.5 in. x 166.5 in.] 1,71 m x 4,22 m [67.5 in. x 166.5 in.] Slide Out Deck Extended 1,71 m x 4,61 m [67.5 in. x 181.5 in.] Max.
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Section 3 ER VICE AND EPAIR 0.1 I 0.3 P NTRODUCTION REVENTATIVE AINTENANCE 3-1) ABLE W A R N I N G The Complete inspection consists of periodic visual and operational checks, together with all necessary Be sure to read, understand and follow all infor- minor adjustments to assure proper performance.
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Service and Repair Preventative Maintenance Table Key Interval Daily=each shift or every day 50h/30d=every 50 hours or 30 days 250h/6m=every 250 hours or 6 months 1000h/2y=every 1000 hours or 2 years Y=Yes/Acceptable N=No/Not Acceptable R=Repaired/Acceptable Preventative Maintenance Report Date: ___________________________________ Owner: _________________________________ Model No: _______________________________ Serial No: _______________________________...
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Service and Repair COMPONENT INSPECTION OR SERVICES INTERVAL Check hardware & fittings for proper torque Grease pivot pins Steering System Oil king pins Check steering cylinder for leaks Inspect for structural cracks Daily Check pivot points for wear Check mounting pin pivot bolts for proper torque Elevating Assembly...
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Service and Repair 0.4 B LOCKING LEVATING SSEMBLY 0-1) IGURE C A U T I O N DO NOT support or raise the front of the plat- form during any maintenance operation as this may result in damage to the tension members. W A R N I N G BEFORE performing, maintenance on work platform, while elevated, ensure that elevating...
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Service and Repair 0.5 B ATTERY AINTENANCE W A R N I N G Hazard of explosive gas mixture. Keep sparks, flame, and smoking material away from batter- ies. Always wear safety glasses when working with batteries. Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water.
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Service and Repair Battery Charging The battery is charged by the alternator whenever the engine is running and should not require any other charging. If the machine has not been in service or if for some other reason the battery has been discharged, perform the following: W A R N I N G Charge the battery only in a well ventilated...
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Service and Repair 0.6 L UBRICATION Refer to Table 3-1 for lubrication intervals and Figure 0-2 for location of items that require lubrication service. Refer to the appropriate sections for lubrication information on the hydraulic tank and filter. 1. Grease Fittings 2.
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Service and Repair Oil & Filter Replacement 1. Operate the work platform for five minutes to warm up the oil. To change filter only, go to step 5. C A U T I O N The hydraulic oil may be hot enough to cause burns.
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Service and Repair 0.7 S ETTING YDRAULIC RESSURES Referring to Figure 0-1 along with the other Figures will aid in the following procedures. Note: Check the hydraulic pressures whenever the pump, manifold, or relief valve(s) have been ser- viced or replaced. W A R N I N G The hydraulic oil may be of sufficient tempera- ture to cause burns.
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Service and Repair 4. Loosen the locknuts on Counterbalance Valves. 5. With the machine fully powered up depress the DRIVE button on the upper control box, depress the interlock lever and slowly pull the control lever to REVERSE to drive the wheels. 6.
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Service and Repair 4. With the engine running, push the Steering Switch RIGHT and set the pressure to 80 bar (1200 psi) maxi- mum. 5. Replace the valve plug. 6. Remove the gauge and reinstall the hose. Axle Center Switch (Figure 0-6) 1.
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Service and Repair Down Proximity Switch (Figure 0-7) The down limit switch is a dual proximity switches which allow the machine to run at HI speed when the plat- form is lowered. 1. Raise the platform 30 cm (12 in.) from its’ fully lowered position. 2.
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Service and Repair Tilt Sensor (Figure 0-8) The tilt sensor has three wires; red-power (12v in), black-ground, white-output (12v out). To verify the sensor is working properly, there is one LED under the sensor; red indicates the sensor is out of level and the white wire is “hot”...
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Service and Repair 0.8 H YDRAULIC ANIFOLD Though it is not always necessary to remove the manifold to perform maintenance procedures, a determination should be made prior to beginning as to whether or not the manifold should be removed before maintenance procedures begin.
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Service and Repair 1/4" BSP - C/W MALE/ MALE FITTINGS Used on : S1, S2, B1, TA, TF, TR & TL 3/8" BSP - C/W MALE BULKHEAD FITTING Used on : L 1/2" BSP - C/W MALE/ MALE FITTINGS Used on : RR, RF, LF,LR, T &...
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Service and Repair 0.1 R 0-2) EPLACING YDRAULIC IGURE Note: If the hydraulic tank has not been drained, suitable means for plugging the hoses should be pro- vided to prevent excessive fluid loss. Removal 1. Mark, disconnect and plug the hose assemblies. 2.
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Service and Repair 0.2 H & H YDRAULIC RAKES RIVE OTORS Rear Axle (Figure 0-3) Removal 1. Park the work platform on firm, level ground and block the wheels to prevent the work platform from rolling. 2. Loosen the wheel lug bolts on the motor to be removed. 3.
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Service and Repair 1. Lug Bolt 5. Adapter Hub 2. Tire/Wheel 6. Shaft Key Assembly 7. Drive Motor 3. Cotter Pin 4. Slotted Nut Figure 0-3: Rear Axle Assembly Front Axle (Figure 0-4) Removal 1. Park the work platform on firm, level ground and block the wheels to prevent the work platform from rolling. 2.
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Service and Repair 7. Operate the drive system to check for leaks. 1. Lug Bolt 6. Shaft Key 7. Drive Motor 2. Tire/Wheel Assembly 8. Steering Mount 3. Cotter Pin 4. Slotted Nut 5. Adaptor Hub Figure 0-4: Front Axle Assembly 0.3 A YLINDER Removal...
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Service and Repair 0.4 S 0-5) TEERING YLINDER IGURE Removal 1. Mark and disconnect the hose assemblies from the fittings and immediately cap the openings to prevent foreign material from entering. 2. Remove the setscrews securing the rod ends to the steering linkage. 3.
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Service and Repair 1. No. 2 Shaft 6. Cylinder Barrel 2. Headcap (2) 7. Piston 3. Rod Wiper (2) 8. Piston Seal 4. Rod Seal (2) 9. Piston Static O- ring 5. Static O-ring (2) 10. No. 1 Shaft Figure 0-5: Steering Cylinder Assembly Adjustment 1.
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Service and Repair Disassembly 1. Unscrew the head cap from the cylinder barrel. 2. Remove the piston and rod assembly from the cylinder barrel. 3. Unscrew the piston nut and remove piston and head cap from the piston rod. 4. Remove the piston static O-ring from the cylinder rod and discard. 5.
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Service and Repair 4. Lubricate and piston seal and install the piston and rod assembly into the cylinder barrel. 5. Screw the head cap into the cylinder barrel hand tight and then turn 1/4 turn further. Installation Note: Before installing the cylinder, check the pins and bearings for excessive wear. Replace if neces- sary.
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ORQUE PECIFICATIONS Fasteners Use the following values to torque fasteners used on UpRight Work Platforms unless a specific torque value is called out for the part being installed. Hydraulic Components Use the following values to torque hydraulic components used on UpRight Work Platforms.
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Section 4 ROUBLESHOOTING 0.1 I NTRODUCTION The following section on troubleshooting provides guidelines on the types of problems users may encounter in the field, helps determine the cause of problems, and suggests proper correc- tive action. Careful inspection and accurate analysis of the symptoms listed in the Troubleshooting Guide will localize the trouble more quickly than any other method.
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Troubleshooting 0.2 - Troubleshooting 0.2 T ROUBLESHOOTING 1. Verify your problem. • Do a full function test from both the platform and chassis controls, and note all functions that are not operating correctly. 2. Narrow the possible causes of the malfunction. •...
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Troubleshooting 0.3 - Troubleshooting Guide 0.3 T ROUBLESHOOTING UIDE T R OUB LE P R OB AB LE C AUS E R E ME DY All functions 1. F aulty battery After completely charging batteries, test each battery. R eplace as inoperable, engine does 2.
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Troubleshooting 0.4 - Fault Codes introduction 0.4 F AULT ODES INTRODUCTION The SL26/30 SpeedLevel is equipped with a fault detection system, if you have a faulty component, bad electrical connection or start up error a fault code will be displayed on the read out located on the upper control box.
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Troubleshooting 0.5 - Fault Codes 0.5 F AULT ODES SpeedLevel Fault Codes 1-31-05 01 - SYSTEM INIT ERROR 02 - SYSTEM PLATFORM COM ERROR 03 - PLATFORM OVERLOAD 04 - SYSTEM LOWER PANEL COM ERROR 05 - OIL PRESSURE LOW 06 - COOLANT TEMP HOT 21 - PLATFORM START ON 22 - PLATFORM LEFT TURN SW ON...
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Section 5 CHEMATICS 5.1 I NTRODUCTION This section contains electrical and hydraulic power schematics and associated information for maintenance purposes. The diagrams are to be used in conjunction with the information in Section 4. They allow understanding of the makeup and functions of the systems for checking, tracing, and faultfinding during troubleshooting analysis.
Schematics 5.5 H YDRAULIC CHEMATIC Schematics Page 5-7...
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REAKDOWN 6.1 I NTRODUCTION This section lists and illustrates the replaceable assemblies and parts of this product, as manufactured by Upright. Each parts list contains the component parts for that assembly. ONTENTS General Assembly............6 - 2 Hydraulic Tank Assembly..........6 - 16 Chassis Assembly............6 - 4...
Illustrated Parts Breakdown - Chassis Assembly Chassis Assembly 505501-000 PART PART ITEM DESCRIPTION ITEM DESCRIPTION NUMBER NUMBER 064320-001 WELDMENT, 1ST POST 011754-012 SPLIT PIN 064331-001 WELDMENT, LEVEL PIVOT 064300-002 WELDMENT, CHASSIS 064034-001 PIN, MOTOR MOUNT 064324-002 WELDMENT, FRONT AXLE 062642-001 BUSHING, MOTOR MOUNT 064343-001 TRUNION 063927-001 ROSE BEARING, STEERING CYL 011256-014 SCREW, TRUNION...
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Illustrated Parts Breakdown - Chassis Assembly Chassis Assembly 505001-000 SL30SL Service & Parts...
Illustrated Parts Breakdown - Power Module Assembly Power Module Assembly 505504-000 Item Part Description QTY. 064724-000 POWER MODULE WELDMENT 064732-000 COVER, POWER MODULE WELDMENT 064736-000 DOOR, LEFT HAND 064752-000 DOOR, RIGHT HAND 064731-000 HINGE, MODULE COVER 064740-000 HINGE, DOOR 063650-012 GAS STRUT 065918-000 RADIATOR GRILL...
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Illustrated Parts Breakdown - Control Module Assembly Control Module Assembly 505505-000 Item Part Description QTY. 064721-001 CONTROL MODULE WELDMENT 064732-000 COVER, CONTROL MODULE 064735-002 DOOR, RIGHT HAND 064734-000 DOOR, LEFT HAND 064730-000 HINGE, DOOR 064731-000 HINGE, MODULE COVER 064725-000 STIFFENER BAR 503935-000 LCP MOUNTING BRACKET 502607-000...
Illustrated Parts Breakdown - Hydraulic Cylinder Assembly (Main Lift) Hydraulic Cylinder Assembly (Main Lift) 063904-101 Item Part Description QTY. CYLINDER BODY SOLENOID VALVE (EM DOWN) 12V LOCK NUT PISTON HEAD 063904-010 SEAL KIT SPACING SLEEVE CAP, BODY END CYLINDER ROD 062649-010 FLANGED BUSHING 058819-000...
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Illustrated Parts Breakdown - Hydraulic Cylinders : Steer, Axle Float, Tilt Hydraulic Cylinders : Steer, Axle Float, Tilt Steer Cylinder 063905-101 Item Part Description QTY. 063905-010 SEAL KIT Tilt Cylinder 064345-100 Item Part Description QTY. 064345-010 SEAL KIT Axle Float Cylinder 064642-100 Item Part...
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