Upright SB-80 Manuals

Manuals and User Guides for Upright SB-80. We have 3 Upright SB-80 manuals available for free PDF download: Service & Parts Manual, Operator's Manual

Upright SB-80 Service & Parts Manual (186 pages)

4 Wheel Drive Work Platform European

Brand: Upright | Category: Construction Equipment | Size: 11 MB

Table of Contents
3
Section 2

9
Section 1

9
Forward

9
- How to Use this Manual
  9
Machine Preparation & Operation

9
E C T I O N

9
Introduction & Specifications

9
Workshop Procedures

9
- Special Information
  9
- Introduction
  
  11
General Description

11
- Purpose
  11
- Platform
  11
  - Scope
    11
- Platform Controller
  11
- Elevating Assembly
  11
- Power Module
  11
- Control Module
  11
- Chassis
  11
Specifications

12
E C T I O N

13
Machine Preparation & Operation

14
- Introduction
  
  14
- Pre-Operation and Safety Inspection
  
  14
- System Function Inspection
  
  15
  - Figure 2-1: Locking Pin
    15
- Controls and Indicators
  
  16
  - Table 2-1: Controls and Indicators
    16
Section 2

17
Machine Preparation & Operation

17
- Figure 2-2: Controls and Indicators
  17
- Operation
  
  18
  - Figure 2-3: Typical Fall Restraint Anchorage Point
    18
  - From the Lower Controls
    18
  - From the Platform Controls
    18
  - With Boom Lowered
    18
  - From the Platform Controls
    19
  - Positioning the Platform
    19
    
    Multifunction Controls
    19
    
    Lower Control Operation
    20
    
    After Use each Day
    21
    
    Emergency Operation
    21
    
    Emergency Towing
    21
    
    Figure 2-4: Drive Hub (Operating Position Shown)
    21
    
    Lowering Elevating Assembly
    21
    
    Switching Fuels (Gas/Propane Only)
    21
    
    Figure 2-5: Front Chassis Tie down Lifting Lugs
    22
    
    Machines Equipped with Plus3 Option
    22
  - Steering
    19
  - With Boom Elevated
    19
E C T I O N Maintenance

23
- Figure 2-6: Securing the Machine for Transportation
  23
- Figure 2-7: Rear Chassis Tie down Lifting Lugs
  23
- Figure 2-8: Fuel Tank
  23
- Figure 2-9: Hydraulic Oil Tank
  23
- Introduction
  
  25
  - Figure 3-1: Deutsch Connector Kit, Large
    25
  - Figure 3-2: Deutsch Connector Kit, Small
    25
  - Maintenance
    25
  - Special Tools
    25
  - Terminology
    25
- Preventative Maintenance
  
  26
- Supporting Elevating Assembly
  
  28
  - Installing Support
    28
  - Removing Support
    28
  - Figure 3-3: Support Elevating Assembly
    28
- Battery Maintenance
  
  29
  - Battery Inspection and Cleaning
    29
  - Battery Charging
    29
- Lubrication
  
  30
  - Grease Fittings
    30
  - Lubricating Turret Gears
    30
  - Hydraulic Oil and Filter
    30
  - Fluid Level
    30
  - Oil and Filter Replacement
    30
  - Figure 3-4: Turret Gears
    30
  - Figure 3-5: Turret Bearing Grease Zerk (Shown from Below)
    30
- 3.6 Proportional Controllers
  
  31
- Superflex Controller
  
  32
  - Superflex Optimizer
    32
  - Figure 3-9: Optimizer
    32
- Platform down Limit Switch
  
  33
- Setting Hydraulic Pressures
  
  33
- Tilt Sensor
  
  35
- Drive Motors
  
  36
  - Removal
    36
  - Installation
    36
  - Drive Motor Run-In
    36
  - Figure 3-13: Rear Axle Assembly
    36
Hydraulic Brakes

36
Brake Seal Replacement

37
- Installation
  37
- Figure 3-14: Brake Assembly
  37
Torque Hubs

38
- Removal
  38
- Installation
  38
- Disassembly of Torque Hub
  38
- Assembly of Torque Hub
  39
- Figure 3-15: Torque Hub Assembly
  39
- Carrier Assemblies
  40
- Sealing Compound
  40
- Figure 3-16: Torque Hub
  41
Rotary Manifold

42
- Removal
  42
- Disassembly
  42
- Assembly
  42
- Installation
  42
- Figure 3-17: Rotary Manifold
  42
- Figure 3-18: Removing Trunion Pins
  43
- Figure 3-19: Extend Tip Boom
  43
- Figure 3-20: Remove Rod Slide Weldment
  43
- Figure 3-21: Remove Trunion Pins
  43
Removing Extend Cylinder

43
- Figure 3-22: Remove Rear Pin Cap Screw
  44
- Figure 3-23: Positioning Tip Boom Rod Slide Weldment
  44
Installing Extend Cylinder

44
Cylinder Repair

45
- Removal
  45
- Disassembly
  45
- Assembly
  45
- Installation
  45
- Figure 3-25: Slave Cylinder
  46
- Figure 3-26: Jib Cylinder
  47
- Figure 3-28: Upper Boom Extend Cylinder
  48
- Figure 3-29: Lower Boom Extend Cylinder
  48
- Figure 3-31: Axle Extend Cylinder
  49
Rotary Actuator

50
- Theory of Operation
  50
- Disassembly and Inspection
  50
- Assembly and Testing
  50
- Figure 3-32: Rotary Actuator
  50
- Testing and Storage
  51
- Hydraulic Line Attachment
  51
- Figure 3-33: Rotary Actuator
  51
- Figure 3-34: Cage Rotator
  51
Section 3

52
Maintenance

52
Torque Specifications

52
- Fasteners
  52
- Hydraulic Components
  52
E C T I O N

53
Troubleshooting

53
- Introduction
  
  53
- Troubleshooting Procedure
  53
- Adjustment Procedures
  53
- Figure 4-1: Superflex
  54
- Figure 4-2: DMR-30 Receiver
  55
- Figure 4-3: DMT-30 Transmitter
  55
- Engine Start
  56
- Glow Plug
  56
Troubleshooting

54
Section 4

54
- Troubleshooting Superflex Controller
  
  56
- Machine Operation
  
  56
  - Boom up
    56
  - Lower Control Box
    56
    
    Electrical Power up
    56
    
    Boom Extend
    57
    
    Boom Retract
    58
    
    Engine Start
    58
    
    Glow Plug
    58
  - Turret Rotate Functions
    58
    
    Boom
    58
    
    Boom up
    58
    
    Swing Right
    58
  - Upper Control Box
    58
    
    Swing Left
    59
  - Jib
    59
    
    Jib up
    59
  - Drive Functions
    59
    
    Cage Left
    59
    
    Cage Right
    59
    
    Cage Rotate
    59
    
    Drive Forward
    59
    
    Drive Reverse
    59
    
    Steer Right
    59
  - Torque High Speed
    60
    
    Speed Position
    60
    
    Torque Position
    60
  - Axle Functions
    60
    
    Axle Extend
    60
    
    Axle Retract
    60
    
    Braking
    60
    
    Interlocks
    60
    
    Tilt
    60
Hydraulic Troubleshooting

60
Section 5

71
Section 4

71
Troubleshooting

71
Schematics

71
Schematics

73
Section 5

73
E C T I O N Schematics

73
- Figure 5-1: Electrical Schematic - Diesel (102026-000)
  73
- Figure 5-2: Electrical Schematic - Gas
  75
Hydraulic Schematic, SB80

76
E C T I O N

85
Illustrated Parts Breakdown

87

Upright SB-80 Operator's Manual (50 pages)

Brand: Upright | Category: Lifting Systems | Size: 8 MB

Upright SB-80 Operator's Manual (9 pages)

Brand: Upright | Category: Lifting Systems | Size: 1 MB

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Upright SB-80 Service & Parts Manual (186 pages)

Table of Contents

Section 2

Section 1

Forward

Machine Preparation & Operation

E C T I O N

Introduction & Specifications

Workshop Procedures

Introduction

General Description

Specifications

E C T I O N

Machine Preparation & Operation

Introduction

Pre-Operation and Safety Inspection

System Function Inspection

Controls and Indicators

Section 2

Machine Preparation & Operation

Operation

E C T I O N Maintenance

Introduction

Preventative Maintenance

Supporting Elevating Assembly

Battery Maintenance

Lubrication

3.6 Proportional Controllers

Superflex Controller

Platform down Limit Switch

Setting Hydraulic Pressures

Tilt Sensor

Drive Motors

Hydraulic Brakes

Brake Seal Replacement

Torque Hubs

Rotary Manifold

Removing Extend Cylinder

Installing Extend Cylinder

Cylinder Repair

Rotary Actuator

Section 3

Maintenance

Torque Specifications

E C T I O N

Troubleshooting

Introduction

Troubleshooting

Section 4

Troubleshooting Superflex Controller

Machine Operation

Hydraulic Troubleshooting

Section 5

Section 4

Troubleshooting

Schematics

Schematics

Section 5

E C T I O N Schematics

Hydraulic Schematic, SB80

E C T I O N

Illustrated Parts Breakdown

Upright SB-80 Operator's Manual (50 pages)

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Upright SB-80 Operator's Manual (9 pages)

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