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Serial Numbers 50000 – Current NGLISH When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the chassis above the front axle pivot.
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SL26/30SL S ERVICE AND ARTS ANUAL : 505561-000 ANUAL UMBER : 50000 - C ERIAL UMBER URRENT OREWORD OW TO ANUAL This manual is divided into six sections. NTRODUCTION ECTION General description and machine specifications. PERATION AND PECIFICATION ECTION Information on how to operate the work platform and how to prepare it for operation. AINTENANCE ECTION Preventative maintenance and service information.
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Please understand that these warnings cannot cover all conceivable ways in which service, whether or not recommended by Upright, might be carried out, or of the possible hazardous consequences of each conceivable way, nor could Upright, investigate all such ways.
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URPOSE The purpose of this service and parts manual is to provide instructions and illustra- tions for the operation and maintenance of this work platform manufactured by UpRight Powered Access. COPE The manual includes procedures for proper operation, maintenance, adjustment, and repair of this product as well as recommended maintenance schedules and troubleshooting.
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1. Introduction LATFORM ONTROLLER The platform controller contains the controls to operate the machine. It is located at the front of the platform cage. A complete explanation of control functions can be found in Section 2. LEVATING SSEMBLY The platform is raised and lowered by the elevating assembly. The hydraulic pump, driven by the engine, powers the cylinders.
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WARNING All personnel shall carefully read, understand and follow all safety rules and operating instructions before operating or performing maintenance on any UpRight aerial work platform. Safety Rules Tip Over Hazard Electrocution Hazard Collision Hazard Fall Hazard NEVER elevate the platform or drive...
Special Limitations 2.2 S PECIAL IMITATIONS Travel with the platform raised is limited to creep speed range. Elevating the Work Platform is limited to firm, level surfaces only. D A N G E R The elevating function shall ONLY be used when the work platform is leveled and on a firm surface.
Pre-Operation Safety Inspection 2.4 P PERATION AFETY NSPECTION Carefully read, understand and follow all safety rules, operating instructions, labels NOTE: and National Safety Instructions/Requirements. Perform the following steps each day before use. 1. Open modules and inspect for damage, fluid leaks or missing parts. Figure 3: Hydraulic Tank 2.
Operation 8. Open the Emergency Lowering Valve (see Figure) by pulling the knob out to check for proper operation. When the platform is lowered, release the knob. 9. Push the Chassis Emergency Stop Switch to check for proper operation. All machine functions should be disabled.
Operation TEERING 1. Turn the Drive/Lift Switch to DRIVE. 2. While engaging the Safety Interlock Trigger, push the Steering Switch to RIGHT or LEFT to turn the wheels in the desired direction. Observe the tires while maneuvering the work platform to ensure proper direction. Steering is not self-centring.
Operation 1. Check that the route is clear of obstacles (persons, obstructions, holes, drop-offs, bumps, and debris), is level, and is capable of supporting the wheel loads. 2. Check clearances above, below, and to the sides of platform. 3. Elevate the platform approximately 600mm (2ft). 4.
Towing or Winching RECTION ROCEDURE Figure 5: Fold-down Guardrails 1. Raise side guardrails, making sure each is pushed down to secure the guardrail in the vertical position. 2. Install bolts, washers and nuts between the side guardrails, tighten securely. 3. Raise rear guardrail assembly, aligning holes and install bolts, washers and nuts.
Transporting the Work Platform W A R N I N G Never tow faster than 0,3 m/sec. (1 ft./sec.). Never operate the work platform with the parking brakes released. Serious injury or damage could result. FTER 1. Ensure that the platform is fully lowered. 2.
Transporting the Work Platform IFTING ORKLIFT D A N G E R Forklifting is for transport only. See specifications for weight of work platform and be certain that forklift is of adequate capacity to lift the work platform. Forklift from the side by lifting under the Chassis Modules. RIVING INCHING ONTO A RUCK OR...
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water. Always replace batteries with UpRight batteries or manufacturer approved replacements. • Check the battery fluid level daily, especially if the work platform is being used in a warm, dry climate.
Inspection and Maintenance Schedule 2.10I NSPECTION AND AINTENANCE CHEDULE The Complete Inspection consists of periodic visual and operational checks, along with periodic minor adjustments that assure proper performance. Daily inspection will prevent abnormal wear and prolong the life of all systems. The inspection and maintenance schedule should be performed at the specified intervals.
Specifications 2.12S PECIFICATIONS ITEM SL26SL SL30SL Platform Size (Inside Toeboards) Standard 1,71 m x 4,22 m [67.5 in. x 166.5 in.] 1,71 m x 4,22 m [67.5 in. x 166.5 in.] Slide Out Deck Extended 1,71 m x 4,61 m [67.5 in. x 181.5 in.] Max.
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3. S ERVICE AND EPAIR 3.1 I NTRODUCTION W A R N I N G Be sure to read, understand and follow all information in the Operation Section of this manual before attempting to operate or perform service on any SL26/30SL work platform. This section contains instructions for the maintenance of the SL26/30SL Work Platform.
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3. Service and Repair Preventative Maintenance Table Key Interval Preventative Maintenance Report Daily=each shift or every day Date: 50h/30d=every 50 hours or 30 days Owner: 250h/6m=every 250 hours or 6 months Model No: 1000h/2y=every 1000 hours or 2 years Serial No: Y=Yes/Acceptable Serviced By: N=No/Not Acceptable...
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3. Service and Repair 3.4 B LOCKING LEVATING SSEMBLY C A U T I O N DO NOT support or raise the front of the platform during any maintenance operation as this may result in damage to the tension members. W A R N I N G BEFORE performing, maintenance on work platform, while elevated, ensure that elevating...
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3. Service and Repair Battery Charging The battery is charged by the alternator whenever the engine is running and should not require any other charging. If the machine has not been in service or if for some other reason the battery has been discharged, perform the following: W A R N I N G Charge the battery only in a well ventilated area.
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3. Service and Repair 3.7 H YDRAULICS Hydraulic Pump Remove the capscrews that mount the pump to the engine. Remove the pump from the engine and apply high pressure molybdenum grease to the splines. Re-install the pump and secure with the capscrews. Hydraulic Oil Tank &...
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3. Service and Repair Main Relief Valve Figure 3-4: Hydraulic Manifold Assembly, Front View 1. Operate the hydraulic system 10 to 15 minutes to warm the oil. 2. Remove the cap or loosen the locknut on the Main Relief Valve. 3.
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3. Service and Repair Steering Relief Valve 1. Remove the top steering hose from back of the manifold and replace it with a 0-250 bar pressure gauge. 2. Block the end of the hose with a cap fitting. 3. Remove the plug from the end of the valve to expose the adjusting screw. 4.
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3. Service and Repair 3.1 H YDRAULIC ANIFOLD Though it is not always necessary to remove the manifold to perform maintenance procedures, a determination should be made prior to beginning as to whether or not the manifold should be removed before maintenance procedures begin.
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3. Service and Repair Figure 3-8: Hydraulic Manifold 1. 1/4" BSP - C/W MALE/MALE FITTINGS Used on : S1, S2, B1, TA, TF, TR & TL 2. 3/8" BSP - C/W MALE BULKHEAD FITTING Used on : L 3. 1/2" BSP - C/W MALE/MALE FRONT FITTINGS Used on :...
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3. Service and Repair 3.2 R EPLACING YDRAULIC Note: If the hydraulic tank has not been drained, suitable means for plugging the hoses should be provided to prevent excessive fluid loss. Removal 1. Mark, disconnect and plug the hose assemblies. 2.
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3. Service and Repair Installation Figure 3-10: Rear Axle Assembly 1. Insert the drive motor with O-ring installed into the brake and secure with socket screws using Locktite #242 retaining compound on the screw threads. 2. Position the drive motor and brake in the rear axle and secure with washers and H.H.
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3. Service and Repair C A U T I O N ONLY use a wheel puller to remove the hub. Using any other method of removal may damage the drive motor housing and void the warranty. Clean all fittings before disconnecting the hose assemblies.
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3. Service and Repair Disassembly 1. Remove the headcaps from the barrel tube. 2. Mark which end of the barrel tube the headcap was removed from. 3. Withdraw the entire shaft assembly from either end of the barrel tube. 4. Remove the rod wipers, rod seals and static O-rings from the headcaps. 5.
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3. Service and Repair Adjustment 1. Disconnect the cylinder rod ends (if connected). 2. Operate steering so that both ends of the cylinder rod are equal length i.e. within (.8 mm, ±1/32 inch). 3. Position both tires so they are parallel with the frame, with each other and with the rear wheels. 4.
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3. Service and Repair Disassembly 1. Unscrew the head cap from the cylinder barrel. 2. Remove the piston and rod assembly from the cylinder barrel. 3. Unscrew the piston nut and remove piston and head cap from the piston rod. 4.
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ORQUE PECIFICATIONS Fasteners Use the following values to torque fasteners used on UpRight Work Platforms unless a specific torque value is called out for the part being installed. Hydraulic Components Use the following values to torque hydraulic components used on UpRight Work Platforms.
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Section 4 4. T ROUBLESHOOTING 4.1 I NTRODUCTION The following section on troubleshooting provides guidelines on the types of problems users may encounter in the field, helps determine the cause of problems, and suggests proper corrective action. Careful inspection and accurate analysis of the symptoms listed in the Troubleshooting Guide will localize the trouble more quickly than any other method.
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4. Troubleshooting 4.2 T ROUBLESHOOTING 1. Verify your problem. • Do a full function test from both the platform and chassis controls, and note all functions that are not operating correctly. 2. Narrow the possible causes of the malfunction. • Use the troubleshooting guide to determine which components are common to all circuits that are not functioning correctly.
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4. Troubleshooting 4.3 T ROUBLESHOOTING UIDE T R OUB LE P R OB AB LE C AUS E R E ME DY All functions 1. F aulty battery After completely charging batteries, test each battery. R eplace as inoperable, engine does 2.
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4. Troubleshooting 4.4 F AULT ODES INTRODUCTION The SL26/30 SpeedLevel is equipped with a fault detection system, if you have a faulty component, bad electrical connection or start up error a fault code will be displayed on the read out located on the upper control box. For fault codes 01 - 45 the following procedure should be followed.
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4. Troubleshooting 4.5 F AULT ODES SpeedLevel Fault Codes 1-31-05 01 - SYSTEM INIT ERROR 02 - SYSTEM PLATFORM COM ERROR 03 - PLATFORM OVERLOAD 04 - SYSTEM LOWER PANEL COM ERROR 4.6 F 05 - OIL PRESSURE LOW AULT ODES 06 - COOLANT TEMP HOT 21 - PLATFORM START ON...
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Section 5 5. S CHEMATICS 5.1 I NTRODUCTION This section contains electrical and hydraulic power schematics and associated information for maintenance purposes. The diagrams are to be used in conjunction with the information in Section 4. They allow understanding of the makeup and functions of the systems for checking, tracing, and faultfinding during troubleshooting analysis.
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5. Schematics 5.2 E LECTRICAL CHEMATIC Hydraulic Schematic...
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6.1 I NTRODUCTION This section lists and illustrates the replaceable assemblies and parts of this product, as manufactured by UpRight Powered Access. Each parts list contains the component parts for that assembly. ONTENTS General Assembly ......6 - 2 Chassis Assembly .
6. Illustrated Part List Power Module Assembly 505504-000 QTY. ESCRIPTION 064724-000 POWER MODULE WELDMENT 064732-000 COVER, POWER MODULE WELDMENT 064736-000 DOOR, LEFT HAND 064752-000 DOOR, RIGHT HAND 064731-000 HINGE, MODULE COVER 064740-000 HINGE, DOOR 063650-012 GAS STRUT 065918-000 RADIATOR GRILL 503992-000 DIESEL TANK 062299-002...
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6. Illustrated Part List Control Module Assembly 505505-000 QTY. ESCRIPTION 064721-001 CONTROL MODULE WELDMENT 064732-000 COVER, CONTROL MODULE 064735-002 DOOR, RIGHT HAND 064734-000 DOOR, LEFT HAND 064730-000 HINGE, DOOR 064731-000 HINGE, MODULE COVER 064725-000 STIFFENER BAR 503935-000 LCP MOUNTING BRACKET 502607-000 LOWER CONTROL PANEL 505555-000...
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6. Illustrated Part List Hydraulic Valve Block 505555-020 505555-000 Serial Numbers from 50,065 Serial Numbers to 50,064 QTY. QTY. ESCRIPTION ESCRIPTION 058722-002 (CT1) MAIN RELIEF 058722-002 (CT1) MAIN RELIEF 505555-010 (CT2) FLOW REGULATOR CARTRIDGE 505555-010 (CT2) FLOW REGULATOR CARTRIDGE 505555-004 (CT3) STEERING DUMP 505555-004 (CT3) STEERING DUMP...
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6. Illustrated Part List Hydraulic Valve Block 6-14...
6. Illustrated Part List Hydraulic Cylinder Assembly (Main Lift) 063904-101 QTY. ESCRIPTION CYLINDER BODY SOLENOID VALVE (EM DOWN) 12V LOCK NUT PISTON HEAD 063904-010 SEAL KIT SPACING SLEEVE CAP, BODY END CYLINDER ROD 062649-010 FLANGED BUSHING 058819-000 M6 GREASE NIPPLE CYLINDER BODY 062649-020 BUSHING...
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6. Illustrated Part List Hydraulic Cylinders: Steer, Axle Float, Tilt Steer Cylinder 063905-101 QTY. ESCRIPTION 063905-010 SEAL KIT Tilt Cylinder 064345-100 QTY. ESCRIPTION 064345-010 SEAL KIT Axle Float Cylinder 064346-100 QTY. ESCRIPTION 064346-010 SEAL KIT 6-23...
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