Related Manuals for Eurotrac W11E
Summary of Contents for Eurotrac W11E
- Page 1 W11E WHEEL LOADER OPERATION MANUAL P. de Heus en Zonen Greup B.V. Stougjesdijk 153 3271 KB Mijnsheerenland The Netherlands Tel: +31 (0) 18 66 12 333 E-mail: info@eurotrac.nl...
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Page 2: Table Of Contents
3.4.3 Brake system ........................37 3.4.4 Lithium battery ........................38 FIGURE 1: W11E HYDRAULIC SCHEMATIC ..................39 FIGURE 2: ELECTRICAL SCHEMATIC ....................40 FIGURE 3: BODY LOGO LAYOUT ......................41 DAILY EQUIPMENT INSPECTION ......................42 SME ELECTRONIC CONTROL SYSTEM ..................43 About warning, caution and information notices ................ - Page 3 Speed Sensor Inputs ......................67 6.5.6 Thermal Probe ........................68 6.5.7 Serial ........................... 68 6.5.8 CAN Network ........................69 SME external devices description ...................... 70 6.6.1 Encoder ..........................70 6.6.2 Displays ..........................71 GRAPHICAL INTERFACE ......................72 W11E | Operation manual...
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Page 4: Safety Information
We reserve the right to make improvements and changes to the loader of a model on our own products without any representation. If you need more maintenance information outside of this manual, please contact your EUROTRAC dealer. Issue date: Update number... -
Page 5: General Warning
Before each use, the driver should check that the machine is all right. It is forbidden to use the loader without checking the machine and without checking the warning decals. Page 5/72 W11E | Operation manual October 2019... - Page 6 This manual provides you with some important information to help you familiarize yourself with the safe operation and maintenance of the EUROTRAC loader. Even if you are familiar with the operation of a vehicle similar to a wheel loader, you must read and become familiar with this manual before operating this loader. Safe operation is everyone's responsibility and therefore your primary responsibility.
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Page 7: Information And Operations
10. Raise the bucket to the transport position (minimum ground clearance greater than 20cm). 11. Be extremely careful when in crowded areas and near blind roads and trucking. Be alert to other devices and people. Page 7/72 W11E | Operation manual October 2019... - Page 8 The rated working load calibrated in this manual is based on the ground level of the machine. When operating on non-standard road surfaces (such as soft, uneven roads or on slopes), the effects of these factors on the load should be fully considered. Page 8/72 W11E | Operation manual October 2019...
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Page 9: Mechanical Responsibility
23. When checking or repairing the drive system failure, jack up the drive wheel. 24. Do not smoke when injecting oil. 25. Do not use the lithium battery of this car to start other vehicles. Page 9/72 W11E | Operation manual October 2019... -
Page 10: General Information & Operating Instructions
Travel motor manufacturer to meet the job requirements and environmental requirements for zero emissions. The rear axle of the W11E is driven by the travel motor and then transmitted by Drive axle the drive shaft to the front drive axle. - Page 11 Mounted on the left handle of the instrument panel. Far and near light switch Mounted on the left handle of the instrument panel. Wide light switch Mounted on the left handle of the instrument panel. Page 11/72 W11E | Operation manual October 2019...
- Page 12 0= Empty If the battery is completely discharged there is no stripe showed and the meter will display fault code 12. The battery must be charged when the display shows one stripe. Page 12/72 W11E | Operation manual October 2019...
- Page 13 When the vehicle is working normally, there is no fault code and the fault light is off. When the direction indicator is turned forward and backward, the left and right turn mark lights flash, and when the headlights are turned on, the light indicator lights. Page 13/72 W11E | Operation manual October 2019...
- Page 14 Check all operations in the work order. NOTE The battery life will be damaged if the battery is undercharged. The battery should be charged after daily work to ensure that the battery is fully charged. Page 14/72 W11E | Operation manual October 2019...
- Page 15 CHARGING THE BATTERY The Eurotrac W11-E comes standard with a built-in 220V battery charger. With the supplied cord it is easy to connect to the machine and charge via a 220V connection. The status of the battery can be easily seen on the load indicator.
- Page 16 Ensure the wheel loader is secure and is within the rated drawbar pull of the loader (See “General preventive measures“). • Ensure the rapid removal device in a locked position before filling. • When driving with a load, the speed should be reduced to 5 km/h. Page 16/72 W11E | Operation manual October 2019...
- Page 17 When the goods are in a lifting state, do not leave the loader. WARNING When the goods are in a lifting state, the loader can not turn around and can not run at high speed. Page 17/72 W11E | Operation manual October 2019...
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Page 18: Joystick For Lifting Frame
Move the joystick 2 step forwards: the lifting frame is now in the floating position (optional extra). Attachment • Move the joystick left: the attachment tips inwards. • Move the joystick right: the attachment tips outwards. Page 18/72 W11E | Operation manual October 2019... -
Page 19: Joystick For Auxiliary Hydraulics
Push the small handle of the multi-way valve to the right to make the locking lever extend and insert the mounting hole under the fitting. The two three-way valve rotates 90°, cut off the lock cylinder oil. Page 19/72 W11E | Operation manual October 2019... - Page 20 Even if the engine flameout can also lower the lifting devices and tools. WARNING If the tool is not delivered together with the loader, it can be only used after the authoritarian of stability and load capacity by the dealer of EUROTRAC. General preventive measures •...
- Page 21 If it is necessary to park tractor on a slope (break down etc), use the wedge under the wheels of loader. • Do not drive while the rear cover is open. • Don't make dangerous modifications to lithium batteries. Page 21/72 W11E | Operation manual October 2019...
- Page 22 If welding has to be done on the wheel or near TIRE tire or lead the lead an explosion and the wheel, remove the tire first. bring damages or dangers for people. Page 22/72 W11E | Operation manual October 2019...
- Page 23 Always stop the engine when working after the wheels. • Don’t try to repair the machine by yourself if you haven‘t been approved by EUROTRAC. • Don't carry out any modification that is not showed in the section 3. “MAINTENANCE PARTS“ of this manual.
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Page 24: Specifications And Performance
Tilting working distance (tilting state) Shovel depth To the center of the lifting pin of the bucket Axle distance 1476 Rear overhang Without bucket overall length 2950 With bucket overall length 3815 Seat height 1208 Page 24/72 W11E | Operation manual October 2019... - Page 25 23° Turning corner 45° Maximum turning radius 2530 Out edge radius 2220 Inner turn radius 1110 Load center distance = 400, load capacity of W11E cargo fork: W11E 860kg 800kg 600kg 480kg Page 25/72 W11E | Operation manual October 2019...
- Page 26 Page 26/72 W11E | Operation manual October 2019...
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Page 27: Transport Procedures
The brake function of the loader should be checked after maintenance. NOTE The towing point when being towed is at the rear counterweight. The maximum force allowed for these points is 20KN. Page 27/72 W11E | Operation manual October 2019... -
Page 28: Stored Procedures
This machine can be used for short-distance dragging unpowered trailers: The traction device is located at the trailing part of the rear of the counterweight. The maximum traction of the W11E is about 7.5KN. Maximum traction speed ≤ 5km / h. -
Page 29: Maintenance Parts
Clean the heat exchanger with a steam cleaner or a pressure washer and soap. Do not use the aluminum or copper cleaner that will affect it. • Clean the outer surface of the battery with a weak solution of soda and water. Page 29/72 W11E | Operation manual October 2019... -
Page 30: Service
After removing the wheel, it is recommended to tighten the nut: 2 hours, 50 hours, Tire Air Refill every 200 hours. Recommended wheel nut tightening: 372N.m Recommended wheel pressure W11E: 3.0Bar Check the hydraulic tank level and the lowest level is indicated on the filter at the Hydraulic oil filler. -
Page 31: Regular Maintenance Form
(*):The tire nut must be re-adjusted to the position: 372N.M. After each replacement of the wheel, and at any time the nut has been loose, and maintenance is required at this specified time interval. Page 31/72 W11E | Operation manual October 2019... - Page 32 Never enter the loader after the loader has been jacked up by the jack. Torque tighten the hub nut, 372N.M. Adjust tire pressure after tire replacement, W11E: 3.0Bar. Do not increase the air pressure beyond the specified range. Front wheel Place the loader in a horizontal position.
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Page 33: Oil & Lubricant
W11E Drive axle Model Specification Gear Oil L-CKC 220 W11E CAUTION The oil mentioned above is used under normal weather conditions. For a coldest or hottest country, please contact EUROTRAC or dealer. Page 33/72 W11E | Operation manual October 2019... - Page 34 When replacing hydraulic components, in order to avoid component deterioration, it is essential to filter and inspect hydraulic fluid before use. Do not mix two oils. Drive axle Type NLGI grade No. 3 lithium grease Rod end joint bearing Type Lithium base grease every 500 hours. Page 34/72 W11E | Operation manual October 2019...
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Page 35: Troubleshooting
Troubleshooting 3.4.1 Kinetic energy reduction Page 35/72 W11E | Operation manual October 2019... -
Page 36: Drive Axle
3.4.2 Drive axle Page 36/72 W11E | Operation manual October 2019... -
Page 37: Brake System
3.4.3 Brake system Page 37/72 W11E | Operation manual October 2019... -
Page 38: Lithium Battery
3.4.4 Lithium battery Page 38/72 W11E | Operation manual October 2019... - Page 39 FIGURE 1: W11E HYDRAULIC SCHEMATIC Page 39/72 W11E | Operation manual October 2019...
- Page 40 FIGURE 2: ELECTRICAL SCHEMATIC Page 40/72 W11E | Operation manual October 2019...
- Page 41 Seat belt label Danger of crushing hand sticker Anti-label Fuel label Water tank anti-scald label Anti-cutting label Greasing point indication Noise statement label Anti-slip mat Reset button label Transport fixed point label Page 41/72 W11E | Operation manual October 2019...
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Page 42: Daily Equipment Inspection
WARNING In the event of a problem, the operator should not attempt to repair and is responsible for immediately reporting to the superior. Repairs must be performed by a professional. Daily Equipment Inspection – W11E Loader Car Number S/N: Date: Operator: [ ... -
Page 43: Sme Electronic Control System
A User Manual Reference informs the user to look up specified user manual for more details. Interactive Documentation Tips: An advice about where to find the related section in the Interactive Documentation Page 43/72 W11E | Operation manual October 2019... -
Page 44: Troubleshooting And Fault Codes
• External or internal short-circuit Inverter 2 phase current Cycle key switch. Over Current between U2, V2 or W2 AC motor’s exceeded its current phases. limit. • Incorrect motor2 parameter/s. • Inverter 2 power module damaged. Page 44/72 W11E | Operation manual October 2019... - Page 45 • Wrong Motor 1 thermal probe type or above the motor start temperature below start Temperature input. cutback temperature cutback temperature and • Motor 1 thermal probe not connected parameter setting. cycle the key switch. or shorted input. Page 45/72 W11E | Operation manual October 2019...
- Page 46 Correct open or short in Open/Short 2 load. opened or shorted. digital output 2 load and • Digital output 2 damaged. cycle key switch. If fault condition is present without load connected replace the controller. Page 46/72 W11E | Operation manual October 2019...
- Page 47 Battery state of charge drops below the Battery state of charge Bring battery state of State Of Charge System setting parameters. estimated is lower than charge above reset minimum setting. parameter setting and cycle key switch. Page 47/72 W11E | Operation manual October 2019...
- Page 48 A TAU Node, Helper for the main DC Bus voltage will not Cycle key switch. Mains Manager System contactor management, signals that increase after Precharge Too the precharge phase has been too slow. discharging phase. Slow Page 48/72 W11E | Operation manual October 2019...
- Page 49 Digital Input Supply has reached Bad Wiring Verify the wiring. Overvoltage System dangerous value Programming Blocking A blocking fault is voluntary forced Firmware Programming Required System during the programming to disconnect the power from the Controller. Page 49/72 W11E | Operation manual October 2019...
- Page 50 Hardware Fault 3 Internal Blocking Internal hardware error(s) Internal error. Cycle key switch. Hardware Fault 4 Internal Warning Internal software error(s) Internal error. Restore Eeprom default Software Fault 4 and cycle key switch. Page 50/72 W11E | Operation manual October 2019...
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Page 51: Ac Smartmotion Ac-M2 Overview
2 AC Traction motor The product is suitable for the following range of applications: Counterbalanced Lift Trucks, Reach Trucks, Order Picking Trucks, Very narrow aisle Trucks, Cleaning Machines, Aerial Lifts, Tractors, Utility Vehicles. Page 51/72 W11E | Operation manual October 2019... -
Page 52: Product Indication Label
General Specifications Motor Type AC Asynchronous 3-Phase Braking Regenerative Modulation PWM (Pulse Width Modulation) Switching Frequency 9kHz Low R MOSFET DS,on 16 bits DSP controlling 1 AC motor Integrated Hall Effect Current Sensors Page 52/72 W11E | Operation manual October 2019... -
Page 53: Electrical Specifications
Negative logic supply DIGITAL OUT 2 Digital Output Low side 1,5A TO BE ASSIGNED DRIVER OUT 3 PWM Output Low side 1,5A (*) TO BE ASSIGNED +12V OUT Supply Output 12V 250mAmax 12V supply Page 53/72 W11E | Operation manual October 2019... - Page 54 ANALOG IN 5 Analog Input 0/12V pull-down TO BE ASSIGNED ANALOG IN 6 Analog Input 0/12V pull-down TO BE ASSIGNED DIGITAL IN 17 Digital Input 4mA pull-up, VL<=1V, VH>=3,5V TO BE ASSIGNED Page 54/72 W11E | Operation manual October 2019...
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Page 55: Interfaces
[ 5g, 10÷500Hz, 3 axes] Shock & Bump Tested under conditions suggested by EN60068-2-27 Cold & Heat Tested under conditions suggested by EN60068-2-1 Mechanical size 210 x 145 x 91 [mm] Weight 3 kg Page 55/72 W11E | Operation manual October 2019... -
Page 56: Installation And Wiring
INSTALLATION AND WIRING INTERACTIVE DOCUMENTATION For specific application, refer to the About Controllers Area of the Interactive Documentation. AC-M2 Wiring Diagram Page 56/72 W11E | Operation manual October 2019... -
Page 57: Controller
Follow the battery manufacturer’s safety recommendations and wear safety glasses. Mechanical Drawing INTERACTIVE DOCUMENTATION For high resolution diagram, refer to the About Controllers Area of the Interactive Documentation. AC – M2 Top View Page 57/72 W11E | Operation manual October 2019... - Page 58 +B and –B terminals. CAUTION Avoid to swap K1 and K2 connectors. This operation can seriously damage the Controller. Page 58/72 W11E | Operation manual October 2019...
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Page 59: Power Terminals
W2 Motor Phase The recommended screw torque for fixing the Power Terminals is 6.4 Nm. This value is reported on the label placed on the cover, exceeding the recommended value may cause damages. Page 59/72 W11E | Operation manual October 2019... -
Page 60: Main Contactor
System and several other working conditions. The following empirical formula can be useful to quickly find the Main contactor minimum rating I with 0.6 = Factor between Maximum (S2 2’) and Continuous Power (S2 60’). Page 60/72 W11E | Operation manual October 2019... -
Page 61: Fuse
FUSE FUSE The following diagram shows common dimensions for fuse on Controller. Dimensions (mm) Fuse Dimensions Suggested Manufacturers are FERRAZ, BUSSMAN, LITTELFUSE and others which satisfy the time delay and dimensions required. Page 61/72 W11E | Operation manual October 2019... -
Page 62: Signal
For detailed product information, please refer to the AMPSEAL Connectors: Product Specification 108-1329. In order to ensure a fine wiring, please refer to the AMPSEAL Automotive Plug Connector and Header Assembly: Application Specification 114-16016. Page 62/72 W11E | Operation manual October 2019... -
Page 63: Digital Inputs
K1 - 18 I/O Ground K2 - 23 Digital Input 17 Wiring All Digital Inputs are 4mA pull-up. All of them have V ≤ 1V and V ≥ 3,5V. Negative Logic for Digital Input Page 63/72 W11E | Operation manual October 2019... -
Page 64: Analog Inputs
K2 - 21 Analog Input 5 K2 - 22 Analog Input 6 Wiring All Analog Inputs are +5/12V pull down, the recommend resistance range of external potentiometer is 5÷10kΩ. Potentiometer connected to Analog Input Page 64/72 W11E | Operation manual October 2019... -
Page 65: Driver Outputs (Pwm)
Driver Outputs Wiring on Controller How to wire Positive Reference Driver Output 1 – Driver Output 2 Driver Output 3 Controller +5/12V Battery Voltage External Supply from a Not allowed DC/DC converter Page 65/72 W11E | Operation manual October 2019... -
Page 66: Digital Outputs (On/Off)
The Digital Output (low side output) is the negative reference applied to the load. The positive reference is given by the other pin connected: Digital Outputs Wiring on Controller Positive Reference How to wire Controller +5/12V Battery Voltage External Supply from a DC/DC converter Page 66/72 W11E | Operation manual October 2019... -
Page 67: Speed Sensor Inputs
Quad Encoder Channel B1 K2 - 5 Quad Encoder Channel A1 K2 - 9 Negative Logic Supply Wiring The Encoder Channels are 20mA Pull-up with V ≤ 1V and V ≥ 3,5V. Encoders Wiring Page 67/72 W11E | Operation manual October 2019... -
Page 68: Thermal Probe
K1 – 11 RS-232 TX K1 – 10 RS-232 RX K1 – 18 Negative Logic Supply Wiring The Controller communicates with the PC trough the serial RS-232 with a speed of 38.4Kbps. Serial Wiring Page 68/72 W11E | Operation manual October 2019... -
Page 69: Can Network
Recommended: FTDI chip 6.5.8 CAN Network CAN Network Pins on Controller Meaning K1 – 15 CAN - H K1 – 23 CAN - L K1 - 22 CAN Ground Wiring CAN Network Wiring Page 69/72 W11E | Operation manual October 2019... -
Page 70: Sme External Devices Description
Since the toothed wheel has 64 teeth, each channel generates 64 pulses every complete turn of the shaft. SME Encoder Electrical Data Mechanical Data Pulses/Rev Protection Level IP67 Max. Speed 10000rpm Weight Wiring Channel A Channel B Page 70/72 W11E | Operation manual October 2019... -
Page 71: Displays
6.6.2 Displays SME displays (Compact or Mini) are optional devices which show overall information about your system. They have to be connected to controller through LIN interface. Display Compact Page 71/72 W11E | Operation manual October 2019... -
Page 72: Graphical Interface
1024x768 resolution video adapter Recommended requirements • 1GHz Pentium class or higher microprocessor • 512MB of RAM • Serial port/USB port • Graphic card 2MB • Windows XP/Vista/7/8/8.1 • 1024x768 resolution video adapter Page 72/72 W11E | Operation manual October 2019...
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