Eurotrac W10 Operation Manual
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Eurotrac W10 Operation Manual

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operation manual
Page 1/47
W10 series loader operation manual
W10 Mini Loader
JST
Series
Updated 10/6/2016

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Table of Contents
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Summary of Contents for Eurotrac W10

  • Page 1 Series W10 Mini Loader operation manual Page 1/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 2 Foreword Series W10 Mini loader is one of self-developed multi-function mini loaders, this loader is a ideal product for material loading and unloading, short-distance transport, can be matched with many tools, can be realized more kinds of uses, such as lifting, pulling, clamp hold, digging drill, ground, weeding, feeding fodder, etc.

  • Page 3: Table Of Contents

    B． BRAKE SYSTEM …………………………………………………………………………… C． GENERATOR ……………………………………………………………………………… D． BATTERY ……………………………………………… CHART 1：HYDRAULIC DIAGRAM ： ………………………………… CHART 2 ELECTRIC DIAGRAM ： …………………………………… CHART 3 FRAME LABLE DIAGRAM ……………………………………… ANNEX 1:DAILY EQUIPMENT INSPECTION Page 3/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 4 Contact your dealer for maintenance that is not covered in this publication. Issue Date Update Number Disassembly Inserted Description of change Page 4/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 5 The products purchased under this warranty are intended for use exclusively by the buyer and his employees and by no other person. Therefore, there shall be no third party beneficiary of this warranty. Page 5/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 6 This warranty and all undertaking of Manufacturer shall be governed by the laws of manufacturer’s country and discussed in front of nearest court from the manufacturer’s facility even in case of multiple of defenders. Page 6/47 Updated 10/6/2016 W10 series loader operation manual...

  • Page 7: Foreword

    The manufacturer’s responsibility is limited to the assembly configuration of the equipment as described in the certificate of conformity. Before each use, the driver should Page 7/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 8 The certificate of conformity is placed with the dispatch note Series MACHINE NORMAL USING DOMAIN W10 Wheel loader – THE ALLOWED MAXIMAL LOAD AND THE GENERAL USING CONDITIONS ARE INCLUED IN THIS DOCUMENTATION PROHIBIT THE USE OF LOADERS TO LOAD ANYTHING OTHER THAN THE SCOPE THE ADAPT TEMPERATURE RANGE OF THIS LOADER IS - 30℃-50℃...

  • Page 9: Section 4: Information And Operation

    13. Do not allow to carry person by this loader. 14. The loader does not allow to drive on the soft road if do not know very clearly about the road condition. Page 9/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 10 This chapter must be read and thoroughly understood prior to performing any maintenance on this equipment. WARNING: FAILURE TO COMPLY WITH THE FOLLOWING SAFETY PRECAUTIONS CAN RESULT IN SERIOUS INJURY OR DEATH AS WELL AS EQUIPMENT DAMAGE. Page 10/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 11 36. Do not remove the seals from a control cable or attempt to lubricate it. Any control cable which exhibits possible lubrication problems should be replaced. 37. Do not attempt to repair or modify a control cable. Any damaged control cable should be Page 11/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 12 47.Canopy guard is main part protect operator from injury by falling objects. If any dismantle, change and install loosen will bring dangerous which may lead big accident Page 12/47 Updated 10/6/2016 W10 series loader operation manual...

  • Page 13: Chapter 1. General Information & Operating Instructions

    Series CHAPTER 1. GENERAL INFORMATION & OPERATING INSTRUCTIONS Page 13/47 Updated 10/6/2016 W10 series loader operation manual...

  • Page 14: S E C T I O N 1 M A I N C O M P O N E N T S

    W10 series loader has an automatically variable piston pump. B.MOTOR There is no drive axle in W10, the four wheel of front and rear axle are hydraulic gerotor motors. C.BRAKING SYSTEM Hydrostatic drive can serve as a driving brake, and be installed on the drum brake of the two rear wheel as a parking brake.

  • Page 15: Steering Wheel

    J.MULTI-FUNCTIONAL CONTROL HANDLE The control handle is on the right of the driver's position.W10 adopt simple handle without shift control(Shift control was achieve by foot brake), handle can only control multi-channel valve, to make raise and tilt movements can be separated or join together.
  • Page 16 Read the cumulative time when the vehicle is ● Engine timer running Measure the temperature of the engine cooling ● The engine coolant temperature indicator system 7—High-temp. water alert 1.Hourmeter light 2—Backward indication light 8—Battery charging, Page 16/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 17 3—Fuel meter 9—Oil pressure alert light Series 4—Turn right alert indicator 10-Turn left alert indicator 5—Parking brake lamp 11—Water temp meter 12—Forward indication 6—Preheat indicator light light Page 17/47 Updated 10/6/2016 W10 series loader operation manual...

  • Page 18: S E C T I O N 2 O P E R A T I N G P R O C E D U R E

    Check that the driving seat whether damaged (change the seat if damaged), adjusted to your requirements ● Check that all controls are in working order WARNING: DO NOT LOOSEN OR REMOVE RADIATOR CAP WHILE COOLANT IS HOT, HOT COOLANT UNDER PRESSURE CAN CAUSE SEVERE BURNS Page 18/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 19 Warning: It is forbidden to parking on the ramp, if it’s necessary to parking on 警告: 不 the ramp, pull the hand brake and use the wedge cushion under the wheel loader. 动器，同 Page 19/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 20 Warning: When the goods is on the lifting status, forbidden the loader swerve; keep not in the high speed condition. Multi-way valve focus controlling lifting devices and tools : Locking tools - push the back of a small handle to the right. Page 20/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 21 DEVICES AND TOOLS. WARNING: IF THE TOOL IS NOT DELIVERED TOGETHER WITH THE LOADER, IT CAN BE ONLY USED AFTER THE AUTHORITARIAN OF STABILITY AND LOAD CAPACITY BY THE DEALER OF MANUFACTURER. Page 21/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 22 Be careful to the pedestrians which can appear suddenly in the way. If your trip involves crossing road bridge, ensure they are secure and are strong enough to withstand the combined weight of the loader and load Page 22/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 23 STATION of the driver's cab. time. UNDERNEATH Unit lifted for service could fall and injure or kill If loader must be lifted for service, it Page 23/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 24 Always keep the battery away from sparks, flame and smoking materials. Don’t check the battery near the open fire, especially in the battery charging. Don’t smoke in the area of battery charging. Page 24/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 25 Before any welding operations of loader, the specific operation as follows: Disconnect the battery. Disconnect the electric control system and electrical equipment. The earth wire clip in the welding place. To weld as close as the earth wire possible. Page 25/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 26 Lift frame horizontal /machine straight (KG) Lift frame horizontal /machine articulated (KG) Vehicle data 0-10 Driving speed(km/h) Capacity of fuel tank(l) Hydraulic oil (l) Hydraulic system Hydraulic driving Output(l/min) Working pressure(bar) Hydraulic operation device Output(l/min) Page 26/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 27 Back roll angle on the ground Departure angle 26° 45° Turn angle 1967 Max. turning radius Radius at the outer edge 2123 1000 Inside turning radius Tyre specification Tyre width 23×8.5-12NHS Page 27/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 28 Series SECTION 4: SHIPPING PROCEDURE Page 28/47 Updated 10/6/2016 W10 series loader operation manual...

  • Page 29: Section 5: Trailer Procedure

    Warning: This dragged loader has been unable to implement the brake and steering, the tractor should have sufficient traction, in order to pull and control the loaders without braking system. Only allow to use the rigid parts Page 29/47 Updated 10/6/2016 W10 series loader operation manual...

  • Page 30: Section6 Storage Procedure

    Tyre prevent tyre from contacting the contacting the ground. Tyre pressure ground. Tyre pressure must be must be reduced to 15 PSI and sprayed reduced to 15 PSI. with rubber preservative. Page 30/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 31 There must be a slow charging for battery every 1 or 2 months. Caution 1. Storage environmental temperature scope: -30℃-50℃ 2. Long-term storage maybe damages sealing gasket of hydraulic system Page 31/47 Updated 10/6/2016 W10 series loader operation manual...

  • Page 32: Chapter 2 Maintenance Parts

    Series Chapter 2 Maintenance part Page 32/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 33 Except bearing, dry parts by the compressed air after cleaning  Do not use metal scraper, wire brush, grinding wheel, or abrasive compounds when cleaning parts, only if there is special request for maintenance program. Page 33/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 34 Check the hose and the connection as well as the wiring  Check the rim nut torque after 10 hours operation, also same when more than 50 hours and replace the wheel after every time. Page 34/47 Updated 10/6/2016 W10 series loader operation manual...

  • Page 35: Section 1 Service

    Add in the each nozzle. All joint bearing All articulated body 3. All axle sleeves. B. Regular maintenance table The wheel loader must be maintained in accordance with the following table: Page 35/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 36 Change: air filter element ● Drive seat regulator ● pedal support ● Hand brake cable connection ● Accelerator cable connection ● Change: fuel pre filter ● Fill grease for all grease fitting. Page 36/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 37 Appropriate regularly makes the operator to avoid any mechanical failure. Pay attention to lubricating oil filling schedule Page 37/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 38 1. Never enter the loader after jacking it up 2. Tightening torque of the hub nuts, 280 N.M. 3. Adjust the air pressure after tire replacement, W10： 4.5Bar. 4. Pay attention of rim deformation, loose as well as matched bolt nuts 5.
  • Page 39 -10℃（14°F） SAE10W-30 Cooling Circuit Model Anti-Freeze -35° Specification Hydraulic Circuit Model Caltex HDZ -46# (Cold region 32#) Capacity Fuel Tank Model Diesel fuel 0# -10#which depends on local temperature. Specification Page 39/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 40 Not OK Repair or adjust the engine and Check hydraulic oil level Check for leaks surrounding parts Not OK Check drive axle Adjustment or repair of piston pumps or hydraulic motors Page 40/47 Updated 10/6/2016 W10 series loader operation manual...

  • Page 41: B．brake System

    Check any leakage of tubing and Add hydraulic oil as request connectors Not OK Check the hydraulic motor Change the pipe or connector Not OK repair or replace the pump Repair or replace the hydraulic motor Page 41/47 Updated 10/6/2016 W10 series loader operation manual...

  • Page 42: C．generator

    Check the battery of short circuit or less than the electrolyte Not OK Check the battery among the lines Replace or add battery electrolyte generator and voltage Not OK Check the voltage regulator Maintain the lines Not OK Repair regulator Page 42/47 Updated 10/6/2016 W10 series loader operation manual...

  • Page 43: D．battery

    Check For Shorted Cell Not OK Check Alternator Output and Belts Change Battery Not OK Replace Alternator or Check Voltage Regulator Adjust Belts Not OK Check for Breaks In Wiring Replace Regulator Page 43/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 44 ANNEX 1: HYDRAULIC DIAGRAM Series W10 Hydraulic Diagram Page 44/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 45 ANNEX 2 ELECTRIC DIAGRAM Series Page 45/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 46 17.Manufacturer label 18.Warning of reading instruction 19 Warning of reading maintenance 20. Manufacturer label 21. Lay over label 22. Rollover label 23. Hydraulic oil label 24 Safety belt label 25.Anti-near label Page 46/47 Updated 10/6/2016 W10 series loader operation manual...
  • Page 47 THEY DO HAVE THE RESPONSIBILITY TO REPORT IMMEDIATELY ANY PROBLEMS TO THEIR SUPERVISOR, SO THAT REPAIRS CAN BE MADE IN A TIMELY FASHION BY QUALIFIED MAINTENANCE PERSONNEL. DAILY EQUIPMENT INSPECTION- –W10 Wheel Loader Vehicle S/N: __________________ Date: ____/____/____ Operator: _____________________ [] Good...

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