Eurotrac W11 Operation Manual

Eurotrac W11 Operation Manual

Wheel loader
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W11/W12S/W12F/W13F/T13F
W11/W12S/W12F/W13F/T13F
WHEEL LOADER
WHEEL LOADER
OPERATION MANUAL
OPERATION MANUAL
Eurotrac Construc�on Machinery
Eurotrac Construc�on Machinery
Stougjesdijk 153
Stougjesdijk 153
3271 KB Mijnsheerenland
3271 KB Mijnsheerenland
The Netherlands
The Netherlands
Tel: +31 (0) 18 66 12 333
Tel: +31 (0) 18 66 12 333
E-mail: info@eurotrac.nl
E-mail: info@eurotrac.nl

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Summary of Contents for Eurotrac W11

  • Page 1 WHEEL LOADER WHEEL LOADER W11/W12S/W12F/W13F/T13F W11/W12S/W12F/W13F/T13F OPERATION MANUAL OPERATION MANUAL Eurotrac Construc�on Machinery Eurotrac Construc�on Machinery Stougjesdijk 153 Stougjesdijk 153 3271 KB Mijnsheerenland 3271 KB Mijnsheerenland The Netherlands The Netherlands Tel: +31 (0) 18 66 12 333 Tel: +31 (0) 18 66 12 333 E-mail: info@eurotrac.nl...
  • Page 2: Table Of Contents

    ANNEX 2: Electric diagrams ..........................76 Electric diagram W11/W12S ......................76 Electric diagram W12F/W13F/T13F ....................77 ANNEX 3: The label location chart of machine ....................80 ANNEX 4: Daily equipment inspection ......................81 W11 - W12S -W12F - W13F - T13F | Operation manual...
  • Page 3 PERSON RESPONSIBLE FOR MAKING THIS DECLARATION: Name: Title: B. de Heus Quality and Production Manager Mijnsheerenland (NL) _____________ __________ __________________ Done at (place) On (date) Signature and stamp Page 3/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 4: General Warranty Conditions

    “the manufacturer“. The fact that the buyer places an order of a Eurotrac Construction Equipment product means that he has read the present policy and does accept its provision. Any other general or particular provision, that differs from or...
  • Page 5 ARTICLE 6 All the expenses related to a warranty claim will be invoiced to the buyer until Eurotrac Construction Equipment employees have evaluated the claim. Whatever the circumstances, the buyer should not refuse or delay the payment. If the evaluation concludes to Eurotrac Construction Equipment’s full responsibility, a credit memo will be issued in favor of the buyer.
  • Page 6: General

    Before each use, the driver should check that the machine is in good condition. The certificate of conformity is placed with the dispatch note. Page 6/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 7 This manual provides important information to familiarize you with safe operating and maintenance procedures for your Eurotrac Construction Equipment loader. Even though you may be familiar with similar equipment, you must read and understand this manual before operating this loader. Safety is everyone's business and must be one of your primary concerns.
  • Page 8: Information And Operation

    12. Do not operate when the speed does not meet the operational conditions. Always limit a good speed in order to ensure sufficient time for emergency braking. 13. Do not allow using loaders to transport hazardous materials. Page 8/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 9: Mechanical Responsibilities

    Do not start the engine in an environment where there is a high risk of explosion. 10. Do not check the engine oil while the engine is running. Page 9/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 10 Make sure the tire and wheel assembly is properly assembled prior to inflating it. Visually inspect it for proper seating of beads or sides or lock rings prior to removing it from the cage. Page 10/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 11 47. The overhead guard is the main part to prevent objects falling and protect the safety of operator. If the assembly is loose, remove and reinstall. Page 11/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 12: General Information & Operating Instructions

    4.1.2 Motor and drive axle The front and rear drive axles for the W11 are powered by two hydraulic motor cycloids, and the drive axle contains differential, reduction gears and axles. The back drive axle for the W12S/W13F is supplying power to the front drive axle through piston motor driving to transmission axle.
  • Page 13: Quick Removal Device

    The backrest extension can be individually adjusted for height by pulling it upwards over the various increments up to the end stop. To remove the backrest extension, pull it over the end stop. Page 13/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 14 The cushioning effect can be activated or deactivated with the help of the locking lever. 1 = fore/aft isolator OFF 2 = fore/aft isolator ON Page 14/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 15: Multi-Functional Control Handle

    On opening, the cab doors automatically lock into the door lock. Release this lock to close the door. Press the button Pull the lock Page 15/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 16 The air conditioning system is switched on with left switch. The switch for the ventilation fan must be switched on. CAUTION The air conditioning should be turned on once per month to ensure its operation. Page 16/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 17 If the engine is not shut off immediately, this may damage the engine or other parts of the machine. Page 17/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 18 Only adjust the steering column when the loader is at a standstill. Parking brake lever The parking brake lever is connected by a rod to the park brake drum mounted on the drive axle. (W11 is with foot parking brake pedal, mounted lower left under the dashboard.) The park brake is used for parking or holding the loader on grades and should always be set for parking and released before driving.
  • Page 19: 4.1.11 Pedals

    It can be used for spading, unloading bulk materials and working in short distance. We offer different sizes of buckets to load and unload materials of different density more efficiently. Page 19/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 20 It can be used for drilling holes in the ground. Sweeper It can be used for sweeping and cleaning the ground. Bale gripper It can be used for gripping and transporting goods. Page 20/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 21 It can be used for clamping and transporting bales more efficiently. Bale clamp It can be used for clamping and transporting low density packages more efficiently. Page 21/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 22: 4.1.13 Instrument Panel

    Regeneration inhibit light Shows when the regeneration inhibit switch is off Can communication Shows if the communication between the instrument and the engine is normal Page 22/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 23 Hour meter Measures engine operating time Speed display Displays speed per minute Volt meter Shows the voltage of the battery Page 23/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 24 Parking brake lamp Diff lock light (W13F/T13F) Fuel meter Forward indication light Backward indication light Hour meter Battery charging, voltmeter Preheat indicator light Temperature meter Page 24/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 25 Ash percentage Oil-water separation High & low speed indication Hydraulic filter clogged Turning left DPF regeneration request Fuel meter indication Voltmeter DPF regeneration confirmation lamp Page 25/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 26 Backward indication light Hydraulic filter clogged Oil-water separation signal High & low speed indication Fuel meter Turning left DPF regeneration status indication Voltmeter DPF disables regeneration trigger Page 26/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 27 Working light switch Emergency light switch Horn switch Warning light Working light Parked Regeneration Quick hitch switch switch regeneration inhibit light switch light switch switch Page 27/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 28 Front wiper switch Front washer switch Emergency light switch Diff lock switch Front wiper switch Front washer switch Page 28/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 29: Operating Procedure

    • Check that the driving seat whether damaged (change the seat if damaged), adjusted to your requirements. • Check that all controls are working properly. Page 29/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 30 Each time you park, apply the hand brake, turn off the starter switch to the OFF position and return the transmission shift lever to Neutral position (the W11 is with foot parking brake). OFF manual triple valve in a vertical downward "OFF"...
  • Page 31 When driving with a set, the bucket should be raised to the transformational position (about 20cm from the ground). • When the view is obstructed, you have to work with the Wizard. Page 31/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 32 When the goods are in a lifting state, do not leave the loader. WARNING When the goods are in a lifting state, the loader can not turn around and can not run at high speed. Page 32/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 33 When using this hydraulic oil circuit, correct attachment’s connection should be done (hydraulic motor). After starting the engine, turn right manual three-way valve to horizontal position, motor of attachment begins to work. Page 33/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 34 Lifting devices and tools are only used for a specified purpose. Drivers must comply with the correct use of the lifting devices and tools. Do not enter or reach into the space between the arm and the frame. Page 34/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 35 At this time, do not stop the machine and continue the operation. Regeneration mode: auxiliary regeneration + fuel combustion in DPF, high temperature regeneration. The whole process usually takes about 25-30 minutes. Page 35/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 36 After manual regeneration, engine speed slows down to a low idle speed, and the dpf exhaust temperature icon on the instrument display goes out. After regeneration, the engine can continue to work normally. Page 36/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 37 To perform the regeneration operation, you need to manually release the regeneration prohibition. Press the manual regeneration button. 1. Manual regeneration light stays on 2. The ACK indicator lamp flashes Page 37/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 38 Do not brake sharply and only select neutral once the loader has effectively stopped. • Maintain a safe distance from the edge of loading wharf. • When turning, pay close attention to the trajectory of the buckets. Page 38/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 39 Continuing to use malfunctioning equipment can not only be unsafe for the operator and other personnel, but can lead to further damage to the loader as well. Page 39/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 40 Always stop the engine when working after the wheels. Don’t try to repair the machine by yourself if you haven’t been approved by Eurotrac Construction Equipment. Do not perform maintenance without maintenance manuals and drive carefully.Eurotrac Construction Equipment is not responsible in case of any modification, addition or combination with equipment from another origin, which maybe cause danger.
  • Page 41 Before any welding operations of loader, the specific operation as follows: Disconnect the battery. Disconnect the electric control system and electrical equipment. Connect the ground wire to the welding point. Page 41/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 42: Specifications And Performance

    Max. height of bucket pivot 2900 3100 3140 3220 4180 Overhead loading height 2596 2775 2815 2910 3930 Max dumping height 2066 2110 2150 2315 3450 Page 42/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 43 W13F T13F Tire size Width of tire 27×8.50-15 26×12-12 AS 1110 10-16.6NHS 1080 31×15.5-15AS 1320 11.5/80-15.3 1150 1340 19/45-17 IMP 1480 1520 Dimensions in mm Page 43/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 44 1560 kg 1208 kg T13F capacity of fork with load center 400mm (machine straight, tipping load) T13F 2350 kg 2008 kg 1395 kg 1206 kg Page 44/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 45 Page 45/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 46 Page 46/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 47 Page 47/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 48: Shipping Procedure

    Using the sturdy rope package on the loader banding point, be careful not to damage the paint surface Fixation (See Annex 3). Using the wood block to stop moving of the front and rear tire. Page 48/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 49: Trailer Procedure

    Not for long traction. When used as a tractor, please pay close attention to the hydraulic oil temperature, can’t exceed the maximum temperature of piston pump. Page 49/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 50: Storage Procedure

    Acoustic sound level without cab [DIN EN ISO 11201] LpA = 84 dB (A) Acoustic sound level with cab [DIN EN ISO 11201] LpA = 85 dB (A) Page 50/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 51: Maintenance Section

    Wash painted surfaces of the unit with a solution of 1/4 pound of soap chips to one gallon of water. Rinse with clean water and dry with a lint-free cloth or allow to air dry. Page 51/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 52: First Maintenance Program

    Check oil level at reservoir. A dipstick in strainer indicates the minimum required level. WARNING Due to the pressure in the hydraulic tank, the pressure must be released slowly after loosening and before opening the tank cap. Page 52/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 53: Regular Maintenance Form

    Change intake air filter element The adjusting slides beneath the operator’s seat The service brake pedal pivot Parking brake linkage The throttle cable linkage Jogging cable Page 53/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 54 If the electrolyte level is below the lower mark, remove the cap and add distilled water to the upper level through the water inlet port. Page 54/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 55 15. Start the engine under idle speed, turn over the steering from dead side to dead side several times, drive slowly for several meters, lift and descend several times, then recheck the oil-level. Page 55/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 56 The hydraulic tank is pressurized when warm and in use. To prevent spillage of the hydraulic oil when changing the filter the pressure must be relived by opening the filling vent valve. Page 56/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 57 Disconnect the hoses. If the hoses have quick releases couplings, then refer to Quick Release Couplings. Check the hoses and adapters for damage. Refer to the Maintenance section. If necessary, install the blanking caps. Hydraulic filter system Page 57/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 58 The filter must be attached so that the arrow points forward from the rear of the loader. An incorrectly fitted filter can lead to damage to the gear pump. Page 58/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 59 Open circuit or short circuit of sensor Engine Position Sensor • Sensor supply voltage VCC# is normal or harness Failure of sensor • Engine is not stalled Page 59/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 60 Sensor supply voltage 3 error or 3511 Sensor supply voltage 3 • Key switch turn ON recognition error • Starter switch signal is not activated Page 60/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 61 EGR position sensor failure Battery voltage is normal Aftertreatment 1 Diesel Particulate Ground short circuit of sensor or 3242 Battery voltage is normal Filter Intake Gas Temperature harness Page 61/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 62 • Intake throttle valve is normal Boost pressure sensor error • Boost pressure sensor is normal • Barometric pressure sensor is normal • Coolant temp. sensor is normal Page 62/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 63 Using other lubricants can lead to significant noises in the self-locking differential and changes in the locking values. In the event of damage, we retain the right to analyse the oil. Page 63/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 64 A = Top up with oil B = Venting screw brake C = Drain oil Drain oil Fill and top up with oil (turning 90) Page 64/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 65 Turn the bore hole so that is pointing downwards to drain oil. • Turn the bore hole into a horizontal position when filling with oil. Page 65/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 66 Check the level in the brake fluid reservoir during daily maintenance. The fluid should be between MIN and MAX. CAUTION If you detect a loss of fluid from the brake fluid reservoir during your daily maintenance work consult a qualified workshop. Page 66/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 67: Liquid & Lubricants

    W12S/W12F W13F/T13F NOTE The oils mentioned above are for use under ordinary climate. For a country with extreme climate, contact Eurotrac Construction Equipment or you local agency. CAUTION When replacing hydraulic parts or components, make sure to filter and check the hydraulic oil before reusing it, in order to avoid deterioration of the components.
  • Page 68: Troubleshooting

    Repair or adjust the engine Check for leaks and surrounding parts Not OK Adjustment or repair of Check drive piston pumps axle or hydraulic motors Page 68/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 69 DRIVE AXLE Drive axle with noise Check the oil Not OK Check the gears and bearings Oil filling Page 69/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 70 Check the hydraulic Change the pipe or motor connector Not OK Repair or replace Repair or replace the the hydraulic pump motor Page 70/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 71 Check the voltage Replace or add between battery and battery electrolyte generator Not OK Check the voltage Maintain the lines regulator Not OK Repair regulator Page 71/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 72: Annex 1: Hydraulic Diagrams

    ANNEX 1: Hydraulic diagrams Hydraulic diagram W11 Page 72/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 73: Hydraulic Diagram W12S

    Hydraulic diagram W12S Page 73/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 74: Hydraulic Diagram W12F/W13F

    Hydraulic diagram W12F/W13F Page 74/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 75: Hydraulic Diagram T13F

    Hydraulic diagram T13F Page 75/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 76: Annex 2: Electric Diagrams

    ANNEX 2: Electric diagrams Electric diagram W11/W12S Page 76/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 77: Electric Diagram W12F/W13F/T13F

    Electric diagram W12F/W13F/T13F Page 77/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 78 Page 78/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 79 Page 79/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 80: Annex 3: The Label Location Chart Of Machine

    Oil label Nameplate Restoration button label Safety belt Decal, sling Decal attachment point Notice distance Notice hurt label Model label Notice hurt hand Ride warning Page 80/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...
  • Page 81: Annex 4: Daily Equipment Inspection

    Report the faulty and do not use the equipment until repairs have been completed. Check the fuel level. The correct position of the driver's seat, adjusting it to meet your requirements. Page 81/81 W11 - W12S -W12F - W13F - T13F | Operation manual April 2021...

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