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Summary of Contents for Eurotrac W12S
- Page 1 WHEEL LOADER W11/W12S/W12F/W13F/T13F OPERATION MANUAL Eurotrac Construc�on Machinery Stougjesdijk 153 3271 KB Mijnsheerenland The Netherlands Tel: +31 (0) 18 66 12 333 E-mail: info@eurotrac.nl...
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Page 2: Table Of Contents
ANNEX 2: Electric diagrams ..........................75 Electric diagram W11/W12S ......................75 Electric diagram W12F/W13F/T13F ....................76 ANNEX 3: The label location chart of machine ....................79 ANNEX 4: Daily equipment inspection ......................80 W11 - W12S -W12F - W13F - T13F | Operation manual... - Page 3 PERSON RESPONSIBLE FOR MAKING THIS DECLARATION: Name: Title: B. de Heus Quality and Production Manager Mijnsheerenland (NL) _____________ __________ __________________ Done at (place) On (date) Signature and stamp Page 2/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
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Page 4: General Warranty Conditions
“the manufacturer“. The fact that the buyer places an order of a Eurotrac Construction Equipment product means that he has read the present policy and does accept its provision. Any other general or particular provision, that differs from or... - Page 5 ARTICLE 6 All the expenses related to a warranty claim will be invoiced to the buyer until Eurotrac Construction Equipment employees have evaluated the claim. Whatever the circumstances, the buyer should not refuse or delay the payment. If the evaluation concludes to Eurotrac Construction Equipment’s full responsibility, a credit memo will be issued in favor of the buyer.
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Page 6: General
Before each use, the driver should check that the machine is in good condition. The certificate of conformity is placed with the dispatch note. Page 5/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... - Page 7 This manual provides important information to familiarize you with safe operating and maintenance procedures for your Eurotrac Construction Equipment loader. Even though you may be familiar with similar equipment, you must read and understand this manual before operating this loader. Safety is everyone's business and must be one of your primary concerns.
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Page 8: Information And Operation
12. Do not operate when the speed does not meet the operational conditions. Always limit a good speed in order to ensure sufficient time for emergency braking. 13. Do not allow using loaders to transport hazardous materials. Page 7/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... -
Page 9: Mechanical Responsibilities
Do not start the engine in an environment where there is a high risk of explosion. 10. Do not check the engine oil while the engine is running. Page 8/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... - Page 10 Make sure the tire and wheel assembly is properly assembled prior to inflating it. Visually inspect it for proper seating of beads or sides or lock rings prior to removing it from the cage. Page 9/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 11 47. The overhead guard is the main part to prevent objects falling and protect the safety of operator. If the assembly is loose, remove and reinstall. Page 10/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
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Page 12: General Information & Operating Instructions
The front and back drive axle for the W11 are driven by two hydraulic motor cycloids, and the drive axle contains differential, reduction gears and axles. The back drive axle for the W12S/W13F is supplying power to the front drive axle through piston motor driving to transmission axle. -
Page 13: Quick Removal Device
The backrest extension can be individually adjusted for height by pulling it upwards over the various increments up to the end stop. To remove the backrest extension, pull it over the end stop. Page 12/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... - Page 14 The cushioning effect can be activated or deactivated with the help of the locking lever. 1 = fore/aft isolator OFF 2 = fore/aft isolator ON Page 13/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
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Page 15: Multi-Functional Control Handle
On opening, the cab doors automatically lock into the door lock. Release this lock to close the door. Press the button Pull the lock Page 14/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... - Page 16 The air conditioning system is switched on with left switch. The switch for the ventilation fan must be switched on. CAUTION The air conditioning should be turned on once per month to ensure its operation. Page 15/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 17 If the engine is not shut off immediately, this may damage the engine or other parts of the machine. Page 16/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 18 The mechanical auxiliary and parking brake is located on the power divider of the front axle. The brake is on the front axle of loaders with an optional driving speed of up to 25 km/h and the models W12S/W13F. This brake is designed as a multiple disk brake.
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Page 19: 4.1.11 Pedals
It can be used for spading, unloading bulk materials and working in short distance. We offer different sizes of buckets to load and unload materials of different density more efficiently. Page 18/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... - Page 20 It can be used for drilling holes in the ground. Sweeper It can be used for sweeping and cleaning the ground. Bale gripper It can be used for gripping and transporting goods. Page 19/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 21 It can be used for clamping and transporting bales more efficiently. Bale clamp It can be used for clamping and transporting low density packages more efficiently. Page 20/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
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Page 22: 4.1.13 Instrument Panel
Regeneration inhibit light Shows when the regeneration inhibit switch is off Can communication Shows if the communication between the instrument and the engine is normal Page 21/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... - Page 23 Hour meter Measures engine operating time Speed display Displays speed per minute Volt meter Shows the voltage of the battery Page 22/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 24 Parking brake lamp Diff lock light (W13F/T13F) Fuel meter Forward indication light Backward indication light Hour meter Battery charging, voltmeter Preheat indicator light Temperature meter Page 23/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 25 Ash percentage Oil-water separation High & low speed indication Hydraulic filter clogged Turning left DPF regeneration request Fuel meter indication Voltmeter DPF regeneration confirmation lamp Page 24/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 26 Backward indication light Hydraulic filter clogged Oil-water separation signal High & low speed indication Fuel meter Turning left DPF regeneration status indication Voltmeter DPF disables regeneration trigger Page 25/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 27 Working light switch Emergency light switch Horn switch Warning light Working light Parked Regeneration Quick hitch switch switch regeneration inhibit light switch light switch switch Page 26/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 28 Front wiper switch Front washer switch Emergency light switch Diff lock switch Front wiper switch Front washer switch Page 27/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
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Page 29: Operating Procedure
• Check that the driving seat whether damaged (change the seat if damaged), adjusted to your requirements. • Check that all controls are working properly. Page 28/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... - Page 30 (OFF) before starting, then to press to start normally. WARNING The maximum duration of control for an operator should not exceed 6 hours per day. Page 29/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 31 Carefully control the master control lever, uninstall, reset. Confirming that the bucket and the truck (shelf) is completely separated, the loader moves slowly back to leave the shelf. Page 30/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 32 When the goods are in a lifting state, do not leave the loader. WARNING When the goods are in a lifting state, the loader can not turn around and can not run at high speed. Page 31/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 33 When using this hydraulic oil circuit, correct attachment’s connection should be done (hydraulic motor). After starting the engine, turn right manual three-way valve to horizontal position, motor of attachment begins to work. Page 32/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 34 Lifting devices and tools are only used for a specified purpose. Drivers must comply with the correct use of the lifting devices and tools. Do not enter or reach into the space between the arm and the frame. Page 33/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 35 The first regeneration time is the 50th hour of the engine operation, and about every 100 hours thereafter. When the regeneration is reset, the exhaust light will be on. At this time, do not stop the machine and continue the operation. Page 34/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 36 Keep the regeneration inhibit switch in the enabled state, and press the DPF manual regeneration switch for more than 3 seconds. In neutral In a normal state Hand brake is pulled up Manual regeneration begins: Page 35/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 37 To perform the regeneration operation, you need to manually release the regeneration prohibition. Press the manual regeneration button. 1. Manual regeneration light stays on 2. ACK light flashes Page 36/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 38 Do not brake sharply and only select neutral once the loader has effectively stopped. • Maintain a safe distance from the edge of loading wharf. • When turning, pay close attention to the trajectory of the buckets. Page 37/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 39 Continuing to use malfunctioning equipment can not only be unsafe for the operator and other personnel, but can lead to further damage to the loader as well. Page 38/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 40 Always stop the engine when working after the wheels. Don’t try to repair the machine by yourself if you haven’t been approved by Eurotrac Construction Equipment. Don’t carry out any maintenance works in no reference maintenance manuals and driving under the condition of attention.
- Page 41 Before any welding operations of loader, the specific operation as follows: Disconnect the battery. Disconnect the electric control system and electrical equipment. The earth wire clip in the welding place. Page 40/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
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Page 42: Specifications And Performance
Max. height of bucket pivot 2900 3100 3140 3220 4180 Overhead loading height 2596 2775 2815 2910 3930 Max dumping height 2066 2110 2150 2315 3450 Page 41/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... - Page 43 W13F T13F Tire size Width of tire 27×8.50-15 26×12-12 AS 1110 10-16.6NHS 1080 31×15.5-15AS 1320 11.5/80-15.3 1150 1340 19/45-17 IMP 1480 1520 Dimensions in mm Page 42/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 44 W11 capacity of fork with load center 400mm 860 kg 800 kg 600 kg 480 kg W12S capacity of fork with load center 400mm (machine straight, tipping load) W12S 1500 kg 1420 kg 1120 kg 900 kg W12F capacity of fork with load center 400mm (machine straight, tipping load)
- Page 45 Page 44/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 46 Page 45/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 47 Page 46/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
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Page 48: Shipping Procedure
Using the sturdy rope package on the loader banding point, be careful not to damage the paint surface Fixation (See Annex 3). Using the wood block to stop moving of the front and rear tire. Page 47/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... -
Page 49: Trailer Procedure
Not for long traction. When used as a tractor, please pay close attention to the hydraulic oil temperature, can’t exceed the maximum temperature of piston pump. Page 48/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... -
Page 50: Storage Procedure
Acoustic sound level without cab [DIN EN ISO 11201] LpA = 84 dB (A) Acoustic sound level with cab [DIN EN ISO 11201] LpA = 85 dB (A) Page 49/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... -
Page 51: Maintenance Section
Wash painted surfaces of the unit with a solution of 1/4 pound of soap chips to one gallon of water. Rinse with clean water and dry with a lint-free cloth or allow to air dry. Page 50/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... -
Page 52: First Maintenance Program
Check oil level at reservoir. A dipstick in strainer indicates the minimum required level. WARNING Because of the pressure in the hydraulic tank, before open the fuel cap after loosen, should release the pressure slowly. Page 51/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... -
Page 53: Regular Maintenance Form
Change intake air filter element The adjusting slides beneath the operator’s seat The service brake pedal pivot Parking brake linkage The throttle cable linkage Jogging cable Page 52/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... - Page 54 If the electrolyte level is below the lower mark, remove the cap and add distilled water to the upper level through the water inlet port. Page 53/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 55 15. Start the engine under idle speed, turn over the steering from dead side to dead side several times, run slowly for several meters, lift and descend several times, then recheck the oil-level. Page 54/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 56 The hydraulic tank is pressurized when warm and in use. To prevent spillage of the hydraulic oil when changing the filter the pressure must be relived by opening the filling vent valve. Page 55/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 57 Disconnect the hoses. If the hoses have quick releases couplings, then refer to Quick Release Couplings. Check the hoses and adapters for damage. Refer to the Maintenance section. If necessary, install the blanking caps. Hydraulic filter system Page 56/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 58 The filter must be fitted so that the arrow points forwards from the rear of the loader. An incorrectly fitted filter can lead to damage to the gear pump. Page 57/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 59 Open circuit or short circuit of sensor Engine Position Sensor • Sensor supply voltage VCC# is normal or harness Failure of sensor • Engine is not stalled Page 58/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 60 Sensor supply voltage 3 error or 3511 Sensor supply voltage 3 • Key switch turn ON recognition error • Starter switch signal is not activated Page 59/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 61 EGR position sensor failure Battery voltage is normal Aftertreatment 1 Diesel Particulate Ground short circuit of sensor or 3242 Battery voltage is normal Filter Intake Gas Temperature harness Page 60/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 62 • Intake throttle valve is normal Boost pressure sensor error • Boost pressure sensor is normal • Barometric pressure sensor is normal • Coolant temp. sensor is normal Page 61/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 63 Using other lubricants can lead to significant noises in the self-locking differential and changes in the locking values. In the event of damage, we retain the right to analyse the oil. Page 62/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 64 A = Top up with oil B = Venting screw brake C = Drain oil Drain oil Fill and top up with oil (turning 90) Page 63/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 65 Turn the bore hole so that is pointing downwards to drain oil. • Turn the bore hole into a horizontal position when filling with oil. Page 64/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 66 Check the level in the brake fluid reservoir during daily maintenance. The fluid should be between MIN and MAX. CAUTION If you detect a loss of fluid from the brake fluid reservoir during your daily maintenance work consult a qualified workshop. Page 65/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
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Page 67: Liquid & Lubricants
W12S/W12F W13F/T13F NOTE The oils mentioned above are for use under ordinary climate. For a country with extreme climate, contact Eurotrac Construction Equipment or you local agency. CAUTION When replacing hydraulic parts or components, make sure to filter and check the hydraulic oil before reusing it, in order to avoid deterioration of the components. -
Page 68: Troubleshooting
Repair or adjust the engine Check for leaks and surrounding parts Not OK Adjustment or repair of Check drive piston pumps axle or hydraulic motors Page 67/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... - Page 69 DRIVE AXLE Drive axle with noise Check the oil Not OK Check the gears and bearings Oil filling Page 68/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 70 Check the hydraulic Change the pipe or motor connector Not OK Repair or replace Repair or replace the the hydraulic pump motor Page 69/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 71 Check the battery among the lines Replace or add generator and battery electrolyte voltage Not OK Check the voltage Maintain the lines regulator Not OK Repair regulator Page 70/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
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Page 72: Annex 1: Hydraulic Diagrams
ANNEX 1: Hydraulic diagrams Hydraulic diagram W11 Page 71/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... -
Page 73: Hydraulic Diagram W12S
Hydraulic diagram W12S Page 72/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... -
Page 74: Hydraulic Diagram W12F/W13F
Hydraulic diagram W12F/W13F Page 73/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... -
Page 75: Hydraulic Diagram T13F
Hydraulic diagram T13F Page 74/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... -
Page 76: Annex 2: Electric Diagrams
ANNEX 2: Electric diagrams Electric diagram W11/W12S Page 75/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... -
Page 77: Electric Diagram W12F/W13F/T13F
Electric diagram W12F/W13F/T13F Page 76/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... - Page 78 Page 77/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
- Page 79 Page 78/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
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Page 80: Annex 3: The Label Location Chart Of Machine
Abrasive mat Oil label Nameplate Restoration button label Safety belt Decal, sling Decal, sling Notice distance Notice hurt label Model label Notice hurt hand Ride warning Page 79/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021... -
Page 81: Annex 4: Daily Equipment Inspection
Report the faulty and do not use the equipment until repairs have been completed. Check the fuel level. The correct position of the driver's seat, adjusting it to meet your requirements. Page 80/81 W11 - W12S -W12F - W13F - T13F | Operation manual February 2021...
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