Eurotrac W11 Series Operation Manual
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Eurotrac W11 Series Operation Manual

Wheel loader
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Operation Manual
W11/W12/W13 Series Wheel
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  • Page 1 Operation Manual W11/W12/W13 Series Wheel Loader https://tractormanualz.com/...
  • Page 2 FOREWORD W11,W12,W13 Series loader is one of FIRST AVENUE self-developed new less than 2ton multi-function mini-loaders, this loader is a ideal product for material loading and unloading, short-distance transport, can be matched with many tools, can be realized more kinds of uses, such as lifting, pulling, clamp hold, digging drill, ground, weeding, feeding fodder, etc.

  • Page 3: Table Of Contents

    CONTENT SECTION 1: RECORD OF REVISIONS................1 SECTION 2: GENERAL WARRANTY CONDITIONS..........2 SECTION 3: GENERAL WARNING................SECTION 4: INFORMATION AND OPERATION……………………………………………. 8 A. MAIN CONFIGURATION................B. OPERATOR’S RESPONSIBILITY................C. MACHINERY RESPONSIBILITY................CHAPTER 1........................GENERAL INFORMATION & OPERATING INSTRUCTIONS.......... 13 SECTION 1: MAIN COMPONENTS................
  • Page 4 SECTION 5: TRAILER PROCEDURE................SECTION 6: STORAGE PROCEDURE..............CHAPTER 2........................51 MAINTENANCE PARTS....................52 SECTION1: SERVICE....................A. Preparation for Use..................B. REGULAR MAINTENANCE TABLE................55 C. OIL&LUBRICATING OIL....................67 SECTION2: CORRECTIVE MAINTENANCE.............. A. ENEGY OF MOTION REDUCTION................68 B. DRIVE AXLE......................C.

  • Page 5: Section1:Record Of Revisions

    SECTION1:RECORD OF REVISIONS Continuing improvement and advancement of product design may cause changes to the model group which may not be included in this publication. Each publication is reviewed and revised, as required, to update and include the changes in later additions. We reserves the right to modify or make changes within a specific model group without notice and without incurring any liability to retrofit tractors previously shipped from the factory.

  • Page 6: Section2:General Warranty Conditions

    SECTION2:GENERAL WARRANTY CONDITIONS This document presents the warranty conditions offered to any customer for all the pieces of equipments manufactured in the First Avenue Industry facilities and sold to him through the authorized Sales and Service network. The general warranty conditions hereunder described do govern the relationship between final customer of a First Avenue Industry product, hereunder called “the buyer”...
  • Page 7 ARTICLE 3: The First Avenue Industry Warranty is strictly limited to the replacement of defective parts and if the repair does justify it, to the assistance of a technician. Parts shipping expenses, traveling and housing expenses of personnel are to be paid by customer. ARTICLE 4: The First Avenue Industry Warranty does not apply to fluids, oils, fuses, bulbs,...
  • Page 8 ARTICLE 8: This warranty does only apply to the primeval reason. In other words, the consequences on the product linked to its use after first problem are not covered by this warranty. ARTICLE 9: Under no circumstances whatever shall First Avenue Industry and the seller be liable for any special or consequential damages, whether based on lost goodwill, lost resale profits, work stoppage, impairment of other goods or otherwise, and whether arising out of breach of any express or implied warranty, breach of contract, negligence or otherwise, except only in...

  • Page 9: Section3 General Warning

    SECTION3 GENERAL WARNING FOREWORD This instruction manual is intended for all users of the machine: the company manager, the Department Head, the driver, as well as the whole personnel who works with or near to the equipment GENERAL WARNING: 1.Before using the machine, go through this manual and comply with all its instructions 2.
  • Page 10 GENERAL INSTRUCTION The company manager must make sure that the machine is delivered with the instruction manual and the certificate of conformity for the member states of the European Community * The location of the instruction manual is specified on the dispatch note when leaving the factory The certificate of conformity is placed with the dispatch note Only trained and qualified operators with appropriate driving license and accredited...
  • Page 11 NOTE Safety is more than quality design and construction. It also requires proper operation and maintenance practices. Every component is specifically designed and carefully built by First Avenue Industry to produce the safest equipment available Your responsibility is operating safely. Good understanding of the instructions mentioned below will enable operators to use the loader in safe SAFETY INFORMATION...

  • Page 12: Section 4: Information And Operation

    SECTION 4: INFORMATION AND OPERATION A. STANDARD CONFIGURATION The following features are standard equipment on the Loader series: Diesel engine Hydrostatic traveling drive system Power steering Recessed multi-function rear lights Mechanically operated parking brake Lighted transmission shift control Multi-function hydraulic control joystick Fast change and lock attachment system Adjustable absorbing seat with belt 10.
  • Page 13 4. Always wear suitable footwear when operating this equipment and avoid loose fitting clothing that might get caught in moving parts. 5. Before starting this loader, should wear seat belts, and confirm the lock had been fastened. 6. Always bring the unit to a complete stop, place the transmission in neutral, and set the park brake before quit the unit.

  • Page 14: Machinery Responsibility

     Before starting this loader, should wear seat belts, and confirm the lock had been fastened. The maximum ear noise measured value of this loader is 88dB, for your good  health, pls wear personal protective equipment (such like the earplug isolated the noise) when controlling the machine, to reduce the hurt of the machine noise to your body.

  • Page 15: Operator's Responsibility

    7. Do not remove radiator cap when the engine is hot, as serious burns may result. Allow the radiator to cool before removing the cap. 8. Do not run the engine long time in the closed room. 9. Do not start the engine in the easy explosion environment. 10.
  • Page 16 32. Do not use the battery in this unit to start other vehicles. 33. Do not attempt to install or adjust control cables with the engine running. 34. Always replace a control cable which exhibits any gradual or sudden increase in no- load friction or resistance or decrease in usable stroke, or which have moisture inside or have been frozen.

  • Page 17: Chapter 1

    CHAPTER 1 GENERAL INFORMATION & OPERATING INSTRUCTIONS https://tractormanualz.com/...

  • Page 18: Section 1: Main Components

    SECTION 1: MAIN COMPONENTS The LOADER is a four-wheel drive mini-loader. It contains: o 3 or 4-cylinder diesel engine, o Hydrostatic travel drive system, o Multi-function operating handle, o 12 Volt electrical system.  A. ENGINE AND PUMP The loader is powered with industrial engines, with four stroke cycle and direct injection. The engines are certified by the manufacturer to meet the more advanced emissions standards.

  • Page 19: Oil Tank

    The size for W12 tire is 31x15.5-15AS, rated pressure is 480kpa; The size for W13 tire is11.5/80-15.3AS, rated pressure is 520kpa;  E.FUEL CELL The fuel cell is integrated in the front frame, and it is equipped with a filler cap and a fuel gauge.
  • Page 20 Warning! If the belt roller is fitted, do not install the armrest in the lowest position as otherwise the belt roller might not function correctly! Carry out a functional test of the belt roller! 1.1.2 Backrest extension The backrest extension can be individually adjusted for height by pulling it upwards over the various increments up to the end stop.

  • Page 21: Attachment

    Warning! Risk of accident! • Do not operate the locking lever while driving! • After the adjustment, the locking lever must latch into the desired position with an audible click. It should not be possible to move the driver seat into another position when it is locked! •...

  • Page 22: Multi-Fuction Control Handle

    and reset button. Handle can even control two-way multi-channel valve, to make raise and tilt movements can be separated or join together  J.CAB 1 .Cab door The cab doors are to be kept locked during use. If required, the door can be opened a crack. To do this, the lever shown in the illustration is to be folded outwards and lock in place, in the door lock...
  • Page 23 2. Rear window Swing both handles around at the same time, to open the rear window. Push the both handles at the same time, to open the rear window. Pull the both handles at the same time, to close the rear window. 3.
  • Page 24 Attention! • The air conditioning should be turned on once per month to ensure its operation! 4. Interior light (W13) 5 Storage bins • A storage net is found on the behand of the driver's seat for the operating instructions Warning! •...
  • Page 25 Switched on Switched off The lever can be removed when switched off. This provides additional protection from theft. When the lever is removed the switch must be covered by the protective cap. This prevents moisture from penetrating into the switch. Lever removed 7.Warning buzzer A warning buzzer is located on the rear of the steering column.
  • Page 26 9.Adjusting the steering column The steering column can be adjusted in a longitudinal direction. To adjust the steering column loosen the lever at the left. The steering column can now be tilted in a longitudinal direction. Lock the steering column in the correct position with the lever.

  • Page 27: Parking Brake

    cylinder. As a parking brake (hand brake) the brake is operated mechanically via a pull cable. A The parking brake is released in position "A". Move to position "B" to apply the brake. The parking brake can be adjusted with the cable. The driving pump does not operate when the parking brake is applied! The loader cannot be moved! B Warning! If the parking brake is used as an auxiliary brake in emergencies the lever...

  • Page 28: Attachment

     L.ATTACHMENT We offer the different kinds of Attachments with different functions 1.1 Bucket It can be used for spading, unloading the bulk materials and working in short distance. We offer the different size bucket to load &unload different density materials more efficiently. 1.2 Forks It can be used for spading, unloading the large-block materials and working in short distance.
  • Page 29 1.4 Snow shovel It can be used for clean the snow on the road and ground when it snows in the winter. 1.5 Soil auger It can be used for drilling hole on the ground. 1.6 Sweeper It can be used for sweeping and cleaning the ground. https://tractormanualz.com/...
  • Page 30 1.7 Bale gripper It can be used for Griping and transport Goods 1.8 Two-in-one bucket It can be used for spading and transporting goods; and also can use for sorting out different Diameter materials. 1.9 Bale forks It can be used for Clamping and transporting the bale more efficiently. https://tractormanualz.com/...
  • Page 31 1.10 Bale clamp It can be used for clamping and transporting the low density package more efficiently. https://tractormanualz.com/...

  • Page 32: Display Panel

     M.INSTRUMENT PANEL The control layout is designed to combine maximum driving comfort with maximum efficiency. IT IS ESSENTIAL THAT THE OPERATOR BECOMES ACCUSTOMED TO BOTH  LOCATION OPERATION CONTROLS, BEFORE ATTEMPTING TO DRIVE THE loader FOR SAFE OPERATION. The root mean square value of machine vibration acceleration to the arm is lower ...
  • Page 33 Indicator ● Fuel Level Indicator Read the status of the remaining fuel Read the cumulative time when the vehicle is ● Engine timer running The engine coolant temperature Measure the temperature of the engine ● indicator cooling system 1—Hourmeter 7—High temp, water alert light 13-High&low speed indication 2—Backward indication light 8—Battery charging, voltmeter...
  • Page 34 Turn light switch Automatic light switch Clearance light switch Warning lamp switch Horn switch Working lamp Quick hitch switch switch Front wiper switch Front washer switch Diff -lock switch https://tractormanualz.com/...

  • Page 35: Section 2: Operating Procedure

    SECTION 2: OPERATING PROCEDURE Read this entire chapter BEFORE attempting to operate this loader －No unauthorized person may drive this loader －Be familiar with the controls and their functions before you start the loader －Inspect your machine by doing a pre-operational inspection －Observe the limits on weight of the loads to be towed and unloaded weight of the loader －...
  • Page 36 ● Inspect engine compartment for loose hardware, loose wires, and leaking lines or fittings ● When all mechanical checks are completed, check the operation of the stop and tail lights, and dash panel lights ● Check fuel level gauge to make sure tank is full ●...
  • Page 37  Press the micro-pedal (left pedal) when emergency brakes . WARNING: THE MAXIMUM DURATION OF CONTROL FOR AN OPERATOR SHOULD NOT EXCEED 6H PER DAY WARNING: MATCH DRIVING SPEEDS TO LOADS BEING TOWED AND WEATHER CONDITIONS. SLOW DOWN WHEN TOWING HEAVY LOADS AND WHEN ROAD SURFACE IS WET OR ICY, ESPECIALLY ON GRADES.
  • Page 38 ● When the view is obstructed, we should work together with the Wizard. ● When uninstalling, raise the skip to an appropriate height, as carefully as you can accurately to drive the wheel loader to the truck or the place for goods storage ;Carefully control the master control lever, uninstall, reset;...
  • Page 39 Multi-way valve focus controlling lifting devices and tools : Locking tools - push the back of a small handle to the right. Releasing tools - push the back of a small handle to the left. and press the quick hitch switch(W13) Quick hitch switch...
  • Page 40 Changing attachment: 1) Push the small multi-valve handle to left side, and press quick hitch switch in the back of the instrument pane ,indent the lock level; 2) Down the attachment, forward to the appropriate location; 3) Hang the hook; 4) Lift and backward the attachment;...
  • Page 41 General preventive measures - Do not operate any levers or pedals if anyone is in any position to be hurt by the machine's movement. - Pay extra attention when working in narrow congested areas or in case of blind- travel. - Always look around in all directions BEFORE changing your direction of travel.
  • Page 42 - On the crossroad, in the passages and the corridors, slow down and horn and drive on the right side of the road. - Be careful to the pedestrians which can appear suddenly in the way. - If your trip involves crossing road bridge, ensure they are secure and are strong enough to withstand the combined weight of the loader and load.
  • Page 43 AREA RISK SAFETY STEPS WHAT CAN HAPPEN IF CAUSES OF PRECAUTIONS AND SAFEGUARDS HOW TO PREVENT THE FAILURE FAILURE ARE NOT OBEYED A moving tractor can run over or crush Keep away all people from around body parts between tractor and other tractor and always switch off the engine ENTIRE MACHINE object and cause irreparable injury or...
  • Page 44 Don’t change the structure and performance of vehicle when FIRST AVENUE INDUSTRY is not informed. Electrical equipment Don’t change the electronic or hydraulic settings, because the factory has been set. To prevent short circuit when working in the electrical system disconnection with battery; similarly, it also can to prevent un-expected start-up when the engine is working.

  • Page 45: Section 3: Specifications And Performances

    Section 3: Specifications and Performance Technical Data Model W11K26 W11K33 W12K36 W13K50 Engine data Manufacturer Kubota Engine type D1105-E3B D1105-T-E3B V1505-E3B V2403-E3B Cylinder 24.5kw/3000rm 26.5kw/300 36.5kw/2600 Max.power(kw) 18.5kw/3000rmp 0rmp Cooling Water Electrical system To weld as close as the earth wire possible.
  • Page 46 Hydraulic system Hydraulic driving Output (l/min) 88.4 Working pressure (bar) Hydraulic operation Output (l/min) Working pressure(bar) Dimension Dimension(mm) standard heighten Bar width 1048 1048 Ground clearance Track width Total width 1110 1110 1080 1160 Total working 3440 3440 3728 4010 height Max.
  • Page 47 Backroll angle on 48° 50° 46° the ground Departure angle 25° 25° 27° Turning angle 45° 45° 45° Max. turning 2530 2590 3085 3510 radius Radius at the 2220 2220 2597 2975 outer edge Inside turning 1110 1110 1450 1598 radius Tyre size Width of tyre...
  • Page 48 The max. capacity of fork with load centre 400mm W11K26/K33 860kg 800kg 600kg 480kg W12 capacity of fork with load centre 400mm (machine straight，tipping load)： W12K36 1500kg 1420kg 1120kg 900kg W13 capacity of fork with load centre 400mm (machine straight，tipping load)： W13K5 2938kg 2510kg...
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  • Page 52: Section 4: Transport Procedure

    SECTION 4: SHIPPING PROCEDURE WARNING: EXTREME HAZARD EXISTS WHEN REFUELING AND DE- FUELING THE LOADER - NO SMOKING, NO OPEN FLAMES, NO ELECTRICAL DEVICES. LIFTING Using a reliable cable to lift the loader on the label location which marked lifting. ( See Annex 3) BATTERY Disconnect battery terminals from battery plugs.

  • Page 53: Section 5: Trailer Procedure

    SECTION 5: TRAILER PROCEDURE When the loader needs help, just only allow dragging short-distance, but should according to the following step before drag the loader: Warning: This dragged loader has been unable to implement the brake and steering, the tractor should have sufficient traction, in order to pull and control the loaders without braking system.

  • Page 54: Section 6: Storage Procedure

    SECTION 6: STORAGE PROCEDURE FOR ONE MONTH FOR INDEFINITE PERIOD Drain transmission fluid. Transmission No special attention needed Refill transmission. Drain drive axle by removing drain plug located on the underside of the Drive axle No special attention needed differential carrier housing. Reinstall plug after draining.

  • Page 55: Chapter 2

    CHAPTER 2 MAINTENANCE SECTION https://tractormanualz.com/...

  • Page 56: Maintenance Parts

    GENERAL DESCRIPTION By definition, preventive maintenance includes regular maintenance and checking operations which should prevent failures occurring. Preventive maintenance operations should enable the operator to discover premature wear or deterioration of the equipment. GENERAL CLEANING INSTRUCTIONS For a complete cleaning of the loader, clean normally (High pressure cleaning should be avoided).
  • Page 57 ● Clean the heat exchanger coil by reverse flushing with a steam cleaner or with a pressure washer and soap solution. Do not use a cleaner that will attack aluminum or copper. ● Clean the exterior surface of the batteries with a weak solution of baking soda and water. ●...

  • Page 58: Section1: Service

    SECTION 1: SERVICE A. Preparation for Use Fuel System Check all fuel line connections to make sure they are properly connected, from fuel tank to fuel pump to carburetor. (Gasoline only) Make sure that oil extraction plug of fuel tank is screwed down. inject proper fuel to fuel tank Battery Check battery liquid level.

  • Page 59: Regular Maintenance Table

    B Regular maintenance form The loader should be maintained in accordance with the following schedules. Weekly or Yearly Daily Monthly 50hours months check or 200 months or check or 1200 2400 hours 400hours hours hours ● Fuel level ● Engine oil level ●...
  • Page 60 on an 8 or less percent grade, but if the loader rolls, then manual brake is advised. Dynamo belt: tighten it if ● needed ● Hydraulic oil ● Remove water from fuel separator(If equipped) Inspect engine oil cooler ● hoses. Change: Intake air filter ●...
  • Page 61 Check engine oil level Check engine oil level weekly or every 50 hours Identify if the oil addition is necessary according to dipstick indication Attention: Use matched oil in accordance with engine specification Air cleaner cleaning The cover can be taken out after de-tighten the screw located at the side of it. Element cleaning Tap element filter paper lightly without any damage Note:...
  • Page 62 5.2Bar/4.8Bar; W13: 4.8Bar 4. Pay attention of rim deformation, cracks and loose matching bolt nuts 5. Never increase air-pressure exceeding specified range Front wheel 1. Locate the loader at a horizontal place 2. Apply the parking brake and insert the jack under the body 3.
  • Page 63 Caution: The dumped engine oil should be disposed in accordance with relevant laws and regulations. The kid should be kept off indisposed oil. Also prevent the oil from flowing into gully drain or flowing on the ground. Attention! During maintenance of the hydraulic system and when changing hydraulic aggregates keep everything meticulously clean to avoid a premature failure of the system! he hydraulic filter system consists of: 1.return-suction filter for the working and driving hydraulics...
  • Page 64 Attention! • Following major repairs (e.g. changing pumps or motors) the suction area of the hydraulic pump has to be filled with oil before starting to vent the hydraulic system! • The hydraulic tank is pressurised when warm and in use. To prevent spillage of the hydraulic oil when changing the filter the pressure must be relived by opening the filling vent valve! Warning!
  • Page 65 c.Disconnect the hoses. If the hoses have quick releases couplings,then refer to Quick Release Couplings. d.Check the hoses and adaptors for damage.Refer to Routine Maintenance ,Checking for Damage. e.If necessary,install the blanking caps. 4. Hydraulic filter system Return-suction filter Filling-vent valve Attention! •...
  • Page 66 5. Replacing the return suction filter Attention! • Only the original Schäffer element 070-200-012 may be used as filter element for the return suction filter 070-200-011! • Using filter elements from other manufacturers causes serious damage or failure of the axial piston pump! Pressure filter The pressure filter should replaced at the following intervals under normal working conditions:...
  • Page 67 Rear Axle and Reduction Gear Box Check oil level in the rear axle and gear reduction box and add oil, if needed. Maintenance interval: • Check the oil level every 400 operating hours. For this purpose, the loader must be standing on even ground and should have been inoperative for approx.
  • Page 68 Front axle A = Top up with oil B = Venting screw brake C = Drain oil Drain oil fill and Top up with oil(turning 90) https://tractormanualz.com/...
  • Page 69 Rear axle Power divider: A = Top up with oil B = Venting screw brake C = Drain oil Drain oil A fill and Top up with oil(turning 90) https://tractormanualz.com/...
  • Page 70 2 Changing the oil in the planetary gears Warning! When the planetary gears are hot the oils is pressurised! Carefully unscrew the drain plug! 1. Turn wheel so that the drain plug (A) is pointing downwards. Unscrew screw and drain oil. 2.

  • Page 71: Oil&Lubricating Oil

    C. LIQUID & LUBRICANTS Engine MODEL Capacity Specification D1105-E3B/D1105-T-E3B 5.1L 15W-40 API CF-4/SG CCMC D2 V1505-E3B/V1505-T-E3B 6.7L 15W-40 API CF-4/SG CCMC D2 V2403-M-DI-E3B 9.5L 15W-40 API CF-4/SG CCMC D2 COOLING CIRCUIT TYPE ANTI-FREEZE -35° SPECIFICATION W11-K26/K33 W12K3 Hydraulic Circuit TYPE SPECIFICATION CALTEX HDZ-46# W11-K26/K33...

  • Page 72: Section2: Corrective Maintenance

    SECTION 2: TROUBLESHOOTING A- Energy to reduce Intake blockage; The fuel system with air; Fuel pump defect； Exhaust system blockage; Check engine oil level and whether to use the specified oil by the manufacturer. Not OK Repair or adjust the engine and Check hydraulic oil level surrounding parts Check for leaks...

  • Page 73: Drive Axle

    B-Drive axle Drive axle with noise Check the oil, Not OK Check the gears and bearings Oil filling https://tractormanualz.com/...

  • Page 74: Brake System

    C-Brake System Braking distance is too long Inspect the hydraulic oil Level Not OK check any leakage of tubing and Add hydraulic oil as request connectors Check the hydraulic motor Change the pipe or connector Not OK Repair or replace the hydraulic motor Repair or replace the pump https://tractormanualz.com/...

  • Page 75: Generator

    D-Generator Generator Output High Check the battery of short circuit or less than the electrolyte Not OK Check the battery among the lines replace or add battery electrolyte generator and voltage Not OK Check the voltage regulator Maintain the lines Not OK Repair regulator https://tractormanualz.com/...

  • Page 76: Annex 1:Hydraulic Diagram

    ANNEX 1: HYDRAULIC DIAGRAM W11 HYDRAULIC DIAGRAM https://tractormanualz.com/...
  • Page 77 W12 HYDRAULIC DIAGRAM https://tractormanualz.com/...
  • Page 78 W13 HYDRAULIC DIAGRAM https://tractormanualz.com/...

  • Page 79: Annex 2:Electric Diagram

    ANNEX 2 ELECTRIC DIAGRAM ELECTRIC DIAGRAM https://tractormanualz.com/...
  • Page 80 ELECTRIC DIAGRAM https://tractormanualz.com/...

  • Page 81: Annex 3:Frame Lable Diagram

    ANNEX 3 THE LABLE LOCATION CHART OF MACHINE 1. Hydraulic control prompt 2. Model 3. Decal, parking brake 4. Tyre label 5. Tire pressure label 6. Abrasive mat 7. Nameplate 8. Decal, sling 9.Notice hurt label 10. Notice hurt hand 11.

  • Page 82: Annex 4:Daily Equipment Inspection

    ANNEX 4: DAILY EQUIPMENT INSPECTION WHILE OPERATORS SHOULD NOT ATTEMPT TO PERFORM REPAIRS, THEY HAVE RESPONSIBILITY REPORT IMMEDIATELY ANY PROBLEMS TO THEIR SUPERVISOR, SO THAT REPAIRS CAN BE MADE IN A TIMELY FASHION BY QUALIFIED MAINTENANCE PERSONNEL. DAILY EQUIPMENT INSPECTION – W11/W12/W13 wheel load Vehicle S/N: __________________ Date: ____/____/____ Operator: _____________________...

This manual is also suitable for:

W12 seriesW13 seriesW11k26W11k33W12k36W13k50

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