Winch Maintenance & Troubleshooting - Mile Marker PE2500 Installation & Operator's Manual

Symptom
Motor does not turn on
Motor runs too hot
Motor runs slowly or
without normal power
Motor runs but cable
drum does not turn
Motor runs in one
direction only
2121 Blount Road Pompano Beach, FL 33069
TROUBLESHOOTING
Possible Cause
Safety switch is OFF
Switch assembly not connected
properly
Loose battery cable
- Connection
- Solenoid malfunctioning
Defective switch assembly
Defective motor
Water has entered motor
Long period of operation
Battery runs down
Insufficient current or voltage
Clutch not engaged
Defective or stuck solenoid
Defective switch assembly
MileMarker.com
Suggested Remedy
Turn safety switch ON
Insert switch assembly firmly to the connector
Tighten nuts on cable connectors
Tap solenoid to free contact, applying 12 volts
to coil terminal directly. An audible clicking
will occur when activating.
Replace switch assembly
Check for voltage at armature port with switch
pressed. If voltage is present,
replace motor.
Drain and dry. Run in short bursts without load
until completely dry.
Let winch cool down periodically
Recharge battery by running vehicle engine
Clean, tighten or replace the connector
Turn clutch gear to IN/ENGAGED position - if
that does not work, ask a qualified technician
to check and repair
Tap solenoid to free contacts. Repair or replace
solenoid.
Replace switch assembly
1.800.886.8647
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