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Installation and Operator's Manual
2121 BLOUNT ROAD
POMPANO BEACH, FL 33069 USA
WWW.MILEMARKER.COM
INFO@MILEMARKER.COM
SEC8 ES (PN 77-50141W)
SEC95 ES (PN 76-50246BW)
SEC15 ES (PN 76-50260W)
800.886.8647
954.782.0604
954.782.0770
SEC8 Scout ES (PN 77-53141W)
SEC12 ES (PN 76-50251BW)
PE4500 ES (PN 76-50115BW)
TOLL FREE
USA & INT'L
FAX
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Table of Contents
Related Manuals for Mile Marker SEC8 ES
Summary of Contents for Mile Marker SEC8 ES
- Page 1 Installation and Operator’s Manual SEC8 ES (PN 77-50141W) SEC8 Scout ES (PN 77-53141W) SEC95 ES (PN 76-50246BW) SEC12 ES (PN 76-50251BW) SEC15 ES (PN 76-50260W) PE4500 ES (PN 76-50115BW) 2121 BLOUNT ROAD 800.886.8647 TOLL FREE POMPANO BEACH, FL 33069 USA 954.782.0604...
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Page 2: Table Of Contents
TABLE OF CONTENTS Safety Warnings & Precautions ........2 Winching Tips & Techniques ........4 Getting Started: Unpacking Your Winch ........6 Winch Mounting ..........6 Clocking Instructions ..........7 Control Box Installation ..........8 Wiring Instructions ..........10 Winch Operation ............11 Winch Maintenance ..........12 Troubleshooting ............12 Features ..............13 Parts List ..............16 Warranty ..............15... -
Page 3: Safety Warnings & Precautions
A frayed rope with broken strands should be replaced immediately. Always replace the rope with a rope that is rated to sustain any load that the winch is capable of pulling. Any substitute must be IDENTICAL in strength, quality, lay and stranding to the Mile Marker cable originally supplied. - Page 4 PRECAUTIONS 1. Keeps hands and body away from Fairlead (cable intake slot) when operating. 2. Secure vehicle in position before using winch. 3. Do not exceed winch load weight capacity (see Winch Specifications). 4. Be certain winch is properly bolted to a structure (or vehicle) that can hold the winch load. 5.
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Page 5: Winching Tips & Techniques
Safety Tips • NEVER DISENGAGE CLUTCH LEVER WHEN THERE IS A LOAD ON THE WINCH. Mile Marker electric winches utilize an automatic load holding brake, therefore no adjustment to clutch is needed to maintain load. - Page 6 The cable should be replaced immediately if any sign of burrs or broken strands are evident. A frayed cable with broken strands should be replaced immediately. Always replace the cable with a Mile Marker recommended replacement part. Any substitution must be IDENTICAL in strength, quality, lay and stranding.
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Page 7: Getting Started
Unpack your new Mile Marker winch and ensure that all the parts are included by referring to parts list and exploded view drawings provided in this manual. NOTE: If you find any missing or broken parts, please call Mile Marker as soon as possible at the number present on the front page of this manual. -
Page 8: Clocking Instructions
CLOCKING INSTRUCTIONS Winch gear housing can be clocked in 8 positions enabling the user to position the clutch lever at 8 equidistant locations (0°, 45°, 90°….360°). 1. Remove Gear Housing from Tie Bars (Fig. 1-2). 2. Remove the 8 bolts in the Gear Housing Leg (Fig. 1-3). 3. -
Page 9: Control Box Installation
CONTROL BOX INSTALLATION NOTE: Your Mile Marker Control Box can either be mounted to the winch or in a remote location. However, Mile Marker recommends you to mount it to the winch following the instructions below. If you choose to mount it in a remote location, please ensure that: (a) the location does not interfere with any vehicle’s moving/functioning parts, and (b) you use electrical cables with similar or better specifications as that provided by Mile Marker. - Page 10 Mounting Control Box on Tiebars 1. Mount the control box to mounting brackets using 10 mm wrench (Fig 2-8). 2. Mount control box on the tie bars by attaching front end first and pushing down to snap in the back end (Fig. 2-9). 3.
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Page 11: Wiring Instructions
WIRING INSTRUCTIONS Wiring the Control Box 1. Slips the boots onto pertinent cables and make electrical connection in accordance with the schematic on following page. Slide the boots onto all the electrical connections made (figs. 2-12 through 2-14). 2. Run battery power cables carefully under hood of vehicle, avoiding interference with moving parts and abrasion points which could potentially cause electrical short. -
Page 12: Winch Operation
Freespooling the winch. CAUTION: Before you start using your new Mile Marker winch, you will have to re-wind the entire cable on the drum under a load of at least 500 lbs (227 Kg) starting with at least 5 wraps on the initial layer. Failure to do so will result in the outer wraps pressing against the inner wraps resulting in the damage of the cable. -
Page 13: Winch Maintenance
•After every use of the winch, inspect the cable for damages such as kinks, broken strands etc. When damaged, replace the cable immediately! CAUTION: It is recommended that you replace the cable with superior Mile Marker cables. If replacing from other sources, carefully compare for the maximum load capacity of the cable with that mentioned in the Specifications Section of this manual. -
Page 14: Features
WINCH FEATURES & SPECS SPECIFICATIONS: FEATURES: •4.8 HP Series Wound Motor •Fully Sealed Rated line pull 8000 lbs (3629 Kg) •Fast Line Speeds •Submersible, 500 Amp Solenoid Gear Train 3 Stage Planetary •Rugged Planetary Gear Sets •Marine Grade Remote •Automatic Load Holding Brake Control Connectors Gear Ratio 152:1... - Page 15 WINCH FEATURES & SPECS PERFORMANCE (12K): PERFORMANCE (9.5K): Line Pull Line Speed Motor Current Line Pull Line Speed Motor Current fpm mpm amps @ 12 V fpm mpm amps @ 12 V 25.7 2000 12.8 2000 15.1 4000 1814 4000 1814 10.5 6000...
- Page 16 WINCH FEATURES & SPECS FEATURES: SPECIFICATIONS: FEATURES: SPECIFICATIONS: •6.8 HP Series Wound Motor •Low Amperage Draw Rated line pull 15000 lbs (6810 kgs), Single line Part Number 76-50115BW •Fast Line Speeds •Rugged Planetary Gear Sets Gear Train 3 Stage Planetary Rated line pull 4500 lbs (2043 kg)
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Page 17: Parts List
PARTS BREAKDOWN & ASSEMBLY Page 16... - Page 18 PARTS BREAKDOWN & ASSEMBLY Page 17...
- Page 19 PARTS BREAKDOWN & ASSEMBLY Page 18...
- Page 20 PARTS BREAKDOWN & ASSEMBLY Page 19...
- Page 21 PARTS BREAKDOWN & ASSEMBLY Page 20...
- Page 22 PARTS BREAKDOWN & ASSEMBLY Page 21...
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Page 23: Warranty
• Products damaged in shipping due to poor packaging will not qualify for warranty. • Mile Marker will not issue an RGA for products that have been batched. If a Distributor or dealer receives a winch or other item for warranty consideration by Mile Marker, it must have an RGA issued and sent to the designated service location within 15 days of receipt from the end user. - Page 24 2121 BLOUNT ROAD 800.886.8647 TOLL FREE POMPANO BEACH, FL 33069 USA 954.782.0604 USA & INT’L 954.782.0770 WWW.MILEMARKER.COM INFO@MILEMARKER.COM...