Related Manuals for Mile Marker PE5000
Summary of Contents for Mile Marker PE5000
- Page 1 Installation & Operator’s Manual PE5000 77-50120W (STEEL CABLE) 77-53120W 5,000 lbs. (SYNTHETIC ROPE) 2121 BLOUNT ROAD POMPANO BEACH, FL 33069 USA 800.886.8647 MILEMARKER.COM INFO@MILEMARKER.COM...
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Page 2: Table Of Contents
TABLE OF CONTENTS Safety Warnings .........2 Precautions ..........3 Getting Started ..........4 Wiring Instructions ........5 Winch Operation ........6 Winching Tips & Techniques ......7 Winch Maintenance .........10 Troubleshooting ........11 Parts Breakdown and Assembly ....12 Warranty ..........14 2121 Blount Road Pompano Beach, FL 33069 MileMarker.com 1.800.886.8647 PAGE 1... -
Page 3: Safety Warnings
HOIST LEARN TO USE YOUR MILE MARKER WINCH: After winch has been installed, take some time and practice using it so you will be familiar with ALL OPERATIONS. Periodically check the winch installation to ensure that all bolts are tight. To ensure proper operation, carefully inspect for any damaged parts before operating the winch. -
Page 4: Precautions
PRECAUTIONS Keeps hands and body away from fairlead (steel cable/synthetic rope intake slot) when operating. Secure vehicle in position before using winch. Do not exceed winch load weight capacity. Be certain winch is properly bolted to a structure (or vehicle) that can hold the winch load. Always use proper couplings when connecting winch steel cable/synthetic rope hook to load. -
Page 5: Getting Started
Make sure the winch mounting bolts and winch hardware has been checked for proper torque. Sometimes it may be necessary to remove the steel cable/synthetic rope from the winch drum to install the mounting hardware or roller/hawse fairlead. All Mile Marker Mounting Systems come fairlead ready. -
Page 6: Wiring Instructions
NOTE: Be sure to mount control box in a location that: does not interfere with any vehicle’s moving/functioning parts, and use electrical cables with similar specifications as that provided by Mile Marker if a substitution is required. CAUTION: Battery cables should not be drawn taut, leave some slack for cable movement. Ensure that they are routed properly with out any interference with the vehicular components that could potentially damage the cable or cause electrical short. -
Page 7: Winch Operation
1. Before testing the winch, turn the clutch handle to the “Freespool” position. Always wear heavy gloves when handling winch steel cable/ synthetic rope. Using a Mile Marker hook strap, pull about two feet of steel cable/synthetic rope off the winch drum, and place the clutch handle in the “Engaged”... -
Page 8: Winching Tips & Techniques
Safety Tips • DO NOT DISENGAGE CLUTCH LEVER WHEN THERE IS A LOAD ON THE WINCH. Mile Marker electric winches utilize an automatic load holding brake, therefore no adjustment to clutch is needed to maintain load. - Page 9 Self Recovery 1. Always attempt to get the steel cable/synthetic rope as straight as possible to the direction of the vehicle. It is acceptable to start a pull at an angle if it is obvious that the vehicle will turn towards the hook anchoring point. Turning the steering wheel will assist the process. It is recommended that the driver is in the vehicle.
- Page 10 NOTE: For optimal winch performance, it is recommended that you use a fully charged 12V battery with at least 150 Cold Cranking Amperes. Further, it is advised to keep the engine running during the winch operation, so that the battery is being charged continuously. Motor Temperature ELECTRIC WINCHES ARE DESIGNED FOR INTERMITTENT USE ONLY.
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Page 11: Winch Maintenance
•After every use of the winch, inspect the steel cable/synthetic rope for damages such as kinks, broken strands etc. When damaged, replace the steel cable/synthetic rope immediately! CAUTION: It is recommended that you replace the steel cable/synthetic rope with superior Mile Marker steel cable/synthetic rope. If replacing from other sources, carefully compare for the maximum load capacity of the cable. -
Page 12: Troubleshooting
TROUBLESHOOTING Symptom Possible Cause Suggested Remedy Safety Switch is OFF Turn Safety Switch to ON position Switch assy not connected properly Insert Switch assy firmly to the connector Loose battery cable Tighten nuts on cable connectors Tap solenoid to free contact, applying 12 volts Connection to coil terminal directly. -
Page 13: Parts Breakdown And Assembly
PARTS BREAKDOWN & ASSEMBLY Steel Cable ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 77-50120W-01 Screw M6 x20 77-50120W-18 Washer 77-50120W-02 Motor 77-50120W-19 Planetary Gear 2 77-50120W-03 Motor Base 77-50120W-20 Washer 77-50120W-21 Planetary Gear 1 77-50120W-04 Sheath Trap 77-50120W-05 Seal Ring 77-50120W-22 Gearbox Housing Assembly 77-50120W-06 Oilless Bearing... - Page 14 PARTS BREAKDOWN & ASSEMBLY Synthetic Rope ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 77-50120W-01 Screw M6 x20 77-50120W-19 Planetary Gear 2 77-50120W-02 Motor 77-50120W-20 Washer 77-50120W-03 Motor Base 77-50120W-21 Planetary Gear 1 77-50120W-04 Sheath Trap 77-50120W-22 Gearbox Housing Assembly 77-50120W-05 Seal Ring 77-50120W-23 Seal 77-50120W-06...
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Page 15: Warranty
After receiving the Returns Good Authorization (RGA) Number: Attach the RGA Number, your name, address, phone number and a detailed description of problem relating to malfunc- tion and a copy of a bill of sale. To obtain any warranty coverage, it is absolutely necessary that you present proof of purchase acceptable to Mile Marker, such as a purchase receipt. -
Page 16: Blount Road Pompano Beach, Fl
2121 BLOUNT ROAD POMPANO BEACH, FL 33069 USA 800.886.8647 MILEMARKER.COM INFO@MILEMARKER.COM...