Related Manuals for Mile Marker PE2500
Summary of Contents for Mile Marker PE2500
- Page 1 Installation & Operator’s Manual PE2500 PE3500 77-50105BW 77-50112BW (STEEL CABLE) (STEEL CABLE) 77-53112BW 2,500 lbs. 3,500 lbs. (SYNTHETIC ROPE)
-
Page 2: Table Of Contents
TABLE OF CONTENTS Safety Warnings ..........2 Precautions ............3 Getting Started ..........4 Wiring Instructions ..........5 Winch Operation ..........6 Winching Tips & Techniques ......7 Winch Maintenance & Troubleshooting ..10 Parts Breakdown & Assembly......11 Warranty ............14... -
Page 3: Safety Warnings
STRAP LEARN TO USE YOUR MILE MARKER WINCH: After winch has been installed, take some time and practice using it so you will be familiar with ALL OPERATIONS. Periodically check the winch installation to ensure that all bolts are tight. To ensure proper operation, carefully inspect for any damaged parts before operating the winch. -
Page 4: Precautions
PRECAUTIONS Keeps hands and body away from roller/hawse fairlead (steel cable/synthetic rope intake slot) when operating. Secure vehicle in position before using winch. Do not exceed winch load weight capacity. Be certain winch is properly bolted to a structure (or vehicle) that can hold the winch load. Always use proper couplings when connecting winch steel cable/synthetic rope hook to load. -
Page 5: Getting Started
Make sure the winch mounting bolts and winch hardware has been checked for proper torque. Sometimes it may be necessary to remove the steel cable/synthetic rope from the winch drum to install the mounting hardware or roller/hawse fairlead. All Mile Marker Mounting Systems come fairlead ready. -
Page 6: Wiring Instructions
NOTE: Be sure to mount control box in a location that: does not interfere with any vehicle’s moving/functioning parts, and use electrical cables with similar specifications as that provided by Mile Marker if a substitution is required. CAUTION: Battery cables should not be drawn taut, leave some slack for cable movement. Ensure that they are routed properly with out any interference with the vehicular components that could potentially damage the cable or cause electrical short. -
Page 7: Winch Operation
WINCH OPERATION Function Testing After checking all connections in accordance to installation instructions prior, connect power cables to vehicle’s battery. Attach black cable to negative (-) battery terminal and secure, followed by attaching the red cable to positive (+) battery terminal. 1. -
Page 8: Winching Tips & Techniques
Safety Tips • DO NOT DISENGAGE CLUTCH LEVER WHEN THERE IS A LOAD ON THE WINCH. Mile Marker electric winches utilize an automatic load holding brake, therefore no adjustment to clutch is needed to maintain load. - Page 9 Self Recovery 1. Always attempt to get the steel cable/synthetic rope as straight as possible to the direction of the vehicle. It is acceptable to start a pull at an angle if it is obvious that the vehicle will turn towards the hook anchoring point. Turning the steering wheel will assist the process. It is recommended that the driver is in the vehicle.
- Page 10 The cable should be replaced immediately if there are any evident signs of fraying, burrs, or broken strands. Replace the steel cable/synthetic rope with a Mile Marker recommended replacement part and make sure the steel cable/synthetic rope is rated to sustain any load the winch is capable of pulling.
-
Page 11: Winch Maintenance & Troubleshooting
TROUBLESHOOTING Symptom Possible Cause Suggested Remedy Safety switch is OFF Turn safety switch ON Switch assembly not connected Insert switch assembly firmly to the connector properly Loose battery cable Tighten nuts on cable connectors Tap solenoid to free contact, applying 12 volts - Connection to coil terminal directly. -
Page 12: Parts Breakdown & Assembly
PARTS BREAKDOWN & ASSEMBLY PE2500 Steel Cable ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 77-50105-01 Screw 77-50105-21 Cover - Gearbox 77-50105-02 Spring Washer 77-50105-22 Screw 77-50105-03 Clutch Knob 77-50105-23 Motor End 77-50105-04 O ring 77-50105-24 Connector 77-50105-05 Coil 77-50105-25 O ring... - Page 13 PARTS BREAKDOWN & ASSEMBLY PE3500 Steel Cable ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 77-50105-01 Screw 77-50105-21 Cover - Gearbox 77-50105-02 Spring Washer 77-50105-22 Screw 77-50105-03 Clutch Knob 77-50105-23 Motor End 77-50105-04 O ring 77-50105-24 Connector 77-50105-05 Coil 77-50105-25 O ring 77-50105-06 Spacer 77-50105-26...
- Page 14 PARTS BREAKDOWN & ASSEMBLY PE3500 Synthetic Rope ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 77-50105-01 Screw 77-50105-21 Cover - Gearbox 77-50105-02 Spring Washer 77-50105-22 Screw 77-50105-03 Clutch Knob 77-50105-23 Motor End 77-50105-04 O ring 77-50105-24 Connector 77-50105-05 Coil 77-50105-25 O ring 77-50105-26 Tie Bar 77-50105-06...
-
Page 15: Warranty
Mile Marker will, as its option, repair or replace the product or necessary replacement parts at no charge to you, provided you remove the product from the vehicle and return it prepaid to Mile Marker Industries. - Page 16 2121 BLOUNT ROAD POMPANO BEACH, FL 33069 USA 800.886.8647 MILEMARKER.COM INFO@MILEMARKER.COM...