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Installation & Operator's
SEC15
15,000 lbs.
SEC12
12,000 lbs.
SEC95
9,5000 lbs.
SEC8
8,000 lbs.
Manual
76-53260W
(SYNTHETIC ROPE)
76-50260W
(STEEL CABLE)
76-53251BW
(SYNTHETIC ROPE)
76-50251BW
(STEEL CABLE)
76-53246BW
76-50246BW
77-53141W
(SYNTHETIC ROPE)
77-50141W
(STEEL CABLE)
(SYNTHETIC ROPE)
(STEEL CABLE)
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Table of Contents
Related Manuals for Mile Marker SEC15
Summary of Contents for Mile Marker SEC15
- Page 1 Installation & Operator’s Manual SEC15 76-53260W (SYNTHETIC ROPE) 76-50260W 15,000 lbs. (STEEL CABLE) SEC12 76-53251BW (SYNTHETIC ROPE) 76-50251BW 12,000 lbs. (STEEL CABLE) SEC95 76-53246BW (SYNTHETIC ROPE) 76-50246BW 9,5000 lbs. (STEEL CABLE) SEC8 77-53141W (SYNTHETIC ROPE) 77-50141W 8,000 lbs. (STEEL CABLE)
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Page 2: Safety Warnings
SAFETY WARNINGS LEARN TO USE YOUR MILE MARKER WINCH: After winch has been installed, take some time and practice using it so you will be familiar with ALL OPERATIONS. Periodically check the winch installation to ensure that all bolts are tight. To ensure proper operation, carefully inspect for any damaged parts before operating the winch. - Page 3 PRECAUTIONS Keeps hands and body away from roller or hawse fairlead (steel cable/synthetic rope intake slot) when operating. Secure vehicle in position before using winch. Do not exceed winch load weight capacity. Be certain winch is properly bolted to a structure (or vehicle) that can hold the winch load. Always use proper couplings when connecting winch steel cable/synthetic rope hook to load.
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Page 4: Getting Started
3. Torque the capscrews to about 35 ft-lb (47.5 N-m) 4. All Mile Marker mounting systems come pre-drilled with fairlead holes. If you are using any other mounting platform, drill two holes for the roller fairlead installation. Position the holes so the fairlead opening hole stretches from the circumference of the drum to the end of the maximum permissible layers on the drum in the direction cable is being rolled. -
Page 5: Clocking Instructions
CLOCKING INSTRUCTIONS Winch gear housing can be clocked in 8 positions, enabling the user to position the clutch lever at 8 equidistant locations (0°, 45°, 90°….360°). (Fig. 1-1) 1. Remove gear housing from tie bars (Fig. 1-2) 2. Remove the 8 bolts in the gear housing leg (Fig. 1-3) 3. -
Page 6: Control Box Installation
CONTROL BOX INSTALLATION NOTE: For best results, Mile Marker recommends mounting the control box to the winch, either over the motor or over the tie bars. If you choose to mount the control box within your vehicle, ensure that the location does not interfere with any moving or functioning parts of your vehicle and that electrical cables with similar specifications to Mile Marker’s are used. - Page 7 Mounting Control Box on Tiebars 1. Mount the control box to mounting brackets using 10 mm wrench (Fig 2-8) 2. Mount control box on the tie bars by attaching front end first and pushing down to snap in the back end (Fig. 2-9) 3.
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Page 8: Wiring Instructions
WIRING INSTRUCTIONS Wiring the Control Box 1. Slip the boots onto pertinent cables and make electrical connection in accordance with the schematic on following page. Slide the boots onto all the electrical connections made (Fig. 2-12 through 2-14). 2. Run battery power cables carefully under hood of vehicle, avoiding interference with moving parts and abrasion points which could potentially cause electrical short. -
Page 9: Winch Operation
CAUTION: Before using your new Mile Marker electric winch, rewind the entire steel cable/synthetic rope on the drum under a load of at least 500 lbs (227 kg) starting with at least 5 wraps of steel cable, or 10 wraps of synthetic rope on the initial layer. Failure to do so will result in the outer wraps pressing against the inner wraps, damaging the steel cable/synthetic rope. -
Page 10: Winching Tips & Techniques
Safety Tips • DO NOT DISENGAGE CLUTCH LEVER WHEN THERE IS A LOAD ON THE WINCH. Mile Marker electric winches utilize an automatic load holding brake, therefore no adjustment to clutch is needed to maintain load. - Page 11 Self Recovery 1. Always attempt to get the steel cable/synthetic rope as straight as possible to the direction of the vehicle. It is acceptable to start a pull at an angle if it is obvious that the vehicle will turn towards the hook anchoring point. Turning the steering wheel will assist the process. It is recommended that the driver is in the vehicle.
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Page 12: Winch Maintenance
WINCH MAINTENANCE • All moving parts within the electric winch have been lubricated using high temperature lithium grease at the factory. No further internal lubrication is required for the life of the winch. •If using steel cable, lubricate the steel cable periodically using light penetrating oil •... - Page 13 WINCH FEATURES & SPECS SEC15 FEATURES: •6.8 HP Series Wound Motor •Rugged Planetary Gear Sets •Clockable Gear Housing •Fast Line Speeds •Submersible, 400 Amp Solenoid •Automatic Load Holding Brake •Corrosion Resistant Stainless Steel Fasteners •79’ Steel Cable or 78’ Synthetic Rope •Aluminum Hawse or Roller Fairlead...
- Page 14 WINCH FEATURES & SPECS *Steel Cable 76-50251BW *Steel Cable 76-50246BW Synthetic Rope 76-53246BW Synthetic Rope 76-53251BW SPECIFICATIONS (12K): SPECIFICATIONS (9.5K): FEATURES: Rated Line Pull 12000 lbs (5443 kg) Rated Line Pull 9500 lbs (4309 kg) •4.9 HP Series Wound Motor Gear Train 3 Stage planetary Gear Train...
- Page 15 WINCH FEATURES & SPECS FEATURES: •4.9 HP Series Wound Motor •Rugged Planetary Gear Sets •Clockable Gear Housing •Fast Line Speeds •Submersible, 400 Amp Solenoid •Automatic Load Holding Brake •Corrosion Resistant Stainless Steel Fasteners • 100’ Steel Cable or 92’ Synthetic Rope •...
- Page 16 PARTS BREAKDOWN & ASSEMBLY ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 77-50141W-01 Dry Bearing 76-50256BW-27 * Steel Cable 77-50141W-02 Screw M4 x 12 77-50141W-28 Brake/Shaft Assembly 77-50141W-03 Spring Washer M4 77-50141W-29 Tie Bar 77-50141W-04 End Bearing 77-50141W-30 Motor End 77-50141W-31 Solenoid Assembly 77-50141W-05 Spring Washer M8 77-50141W-06...
- Page 17 PARTS BREAKDOWN & ASSEMBLY ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 77-50141W-01 Dry Bearing 76-50256BW-27 * Steel Cable 77-50141W-02 Screw M4 x 12 77-50141W-28 Brake/Shaft Assembly 77-50141W-03 Spring Washer M4 77-50141W-29 Tie Bar 77-50141W-04 End Bearing 77-50141W-30 Motor End 77-50141W-31 Solenoid Assembly 77-50141W-05 Spring Washer M8 77-50141W-06...
- Page 18 PARTS BREAKDOWN & ASSEMBLY ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 77-50141W-01 Dry Bearing 76-50256BW-27 * Steel Cable 77-50141W-02 Screw M4 x 12 77-50141W-28 Brake/Shaft Assembly 77-50141W-03 Spring Washer M4 77-50141W-29 Tie Bar 77-50141W-04 End Bearing 77-50141W-30 Motor End 77-50141W-05 Spring Washer M8 77-50141W-31 Solenoid Assembly 77-50141W-06...
- Page 19 PARTS BREAKDOWN & ASSEMBLY ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 77-50141W-01 Dry Bearing 77-50141W-27 * Steel Cable 77-50141W-02 Screw M4 x 12 77-50141W-28 Brake/Shaft Assembly 77-50141W-03 Spring Washer M4 77-50141W-29 Tie Bar 77-50141W-04 End Bearing 77-50141W-30 Motor End 77-50141W-05 Spring Washer M8 77-50141W-31 Solenoid Assembly 77-50141W-06...
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Page 20: Warranty
Mile Marker freight prepaid unless a determination is made that replacement parts can be sent out which will remedy the problem. Mile Marker will repair or replace any or all winch parts, which after inspection determines to be defective. If the product was purchased in the United States, the owner must contact our warranty department to get a Return Goods Authorization (RGA) number before returning the product.