Table of Contents
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2121 Blount Road
Pompano Beach, FL 33069
1-(800)-886-8647
1-(954)-782-0604
•
www.milemarker.com
Installation and Operator's Manual:
Electric Winch Systems
PE/E Series: PE6000
, PE8000
, E9000
(76-50230)
(76-50240)
(76-50042)
SEC/SI Series: SE9500C
, SE12000C
, SI9500
, SI12000
(76-50246)
(76-50251)
(76-50147)
(76-50152)
MX Series: MX6
, MX8
, MX9
(76-52130)
(76-52140)
(76-52040)
SX Series: SX9.5
, SX12
(76-52146)
(76-52151)
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Table of Contents
Related Manuals for Mile Marker PE Series
Summary of Contents for Mile Marker PE Series
- Page 1 2121 Blount Road Pompano Beach, FL 33069 1-(800)-886-8647 1-(954)-782-0604 • www.milemarker.com Installation and Operator’s Manual: Electric Winch Systems PE/E Series: PE6000 , PE8000 , E9000 (76-50230) (76-50240) (76-50042) SEC/SI Series: SE9500C , SE12000C , SI9500 , SI12000 (76-50246) (76-50251) (76-50147) (76-50152) MX Series: MX6 , MX8...
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Page 2: Table Of Contents
Table of Contents: Safety Warnings & Precautions......3 Winching Tips & Techniques.......6 Getting Started: Unpacking Your Winch......8 Winch Mounting........8 Control Box Installation:........9 MX/PE/E Series........9 SX/SI/SEC Series........12 PE/E Series Winches........14 SI/SEC Series Winches........17 MX Series Winches.........20 SX Series Winches..........24 Parts Lists.............28 Maintenance...........37 Troubleshooting..........37 Warranty............38... -
Page 3: Safety Warnings & Precautions
Any substitute must be IDENTICAL in strength, NEVER HOOK THE ROPE BACK ONTO IT- SELF: quality, lay and stranding to the Mile Marker cable originally supplied. Hooking the rope back onto itself creates an exces- sive strain that could break individual strands; this, WORKING AREA CONDITIONS: in effect, weakens the entire wire rope. - Page 4 Safety Warnings-Cont’d When using this winch, safety precautions should always be followed to reduce the risk of personal injury and damage to the winch. DO NOT OVERLOAD: STAY ALERT: For your safety and efficient performance, always Watch what you are doing. Use your common use this winch at or under its rated capacity for your sense.
- Page 5 Precautions When using this winch, safety precautions should always be followed to reduce the risk of personal injury and damage to the winch. Never fully extend cable while under load. Keeps hands and body away from Fairlead Keep 5 COMPLETE TURNS of cable around the winch (cable intake slot) when operating.
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Page 6: Winching Tips & Techniques
•NEVER DISENGAGE CLUTCH LEVER WHEN THERE IS attachment of a tow strap or winch cable. Warning: Never A LOAD ON THE WINCH. Mile Marker electric winches use a ball and /or ball mount as an anchor point for tow utilize an automatic load holding brake, therefore no strap or winch cable. - Page 7 A frayed cable with broken strands should and second is secured to an anchor point. be replaced immediately. Always replace the cable with a Mile Marker recommended replacement part. Any substitution must be IDENTICAL in strength, quality, lay and stranding. Never hook the cable back onto itself.
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Page 8: Getting Started
NOTE: If you find any missing or broken parts, please platform is strong enough to meet the maximum call Mile Marker as soon as possible at the number rated load of the winch in use. Mile Marker recom- present on the cover page of this manual. -
Page 9: Control Box Installation
Control Box Installation NOTE: Your Mile Marker Control Box comes with an option of mounting it to the winch or at any remote location. However, Mile Marker recommends you to mount it to the winch following the instructions be- low. If you choose to mount it at any remote location, please ensure that: (a) the location does not interfere with any vehicle’s moving / functioning parts, and (b) - Page 10 Control Box Installation Cont’d MX/PE/E Series Winches Cont’d 5. Slip the boots onto pertinent cables and make electrical connection in accordance with the sche- matic (Figs. 1-8 & 1-9). Slide the boots onto all the electrical connections made. 6. The small black wire MUST attach to the battery ground terminal.
- Page 11 Control Box Installation Cont’d SX/SEC Series Box Installation MX/PE/E Series Winches Cont’d You will need a 14mm, 13mm, and a 10mm wrench and metric Allen wrenches. Also you will need gen- eral hand tools for mounting the winch. 1. Unpack the control box and its bracket (fig. 2-1). 2.
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Page 12: Sx/Si/Sec Series
Control Box Installation Cont’d SX/SEC Series Winches Cont’d 4. Further secure the bracket to the motor using the provided tie-wrap (Fig. 2-6). 5. Slips the boots onto pertinent cables and make electrical connection in accordance with the sche- matic below. Slide the boots onto all the electrical connections made (figs. - Page 13 Control Box Installation Cont’d SX/SEC Series Winches Cont’d 2-11: Cables to Color Coded Studs: SX/SEC Series 2-8: Attach Boots to Cable Ends 2-12: Complete Wiring: SX/SEC Series 2-9: Stud Diagram: SX/SEC Series 2-13: Complete Wiring to Battery 2-10: Attach Black Cable to Motor First...
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Page 14: Pe/E Series Winches
PE/E Series Winch Systems Including Models: PE6000 (PN: 76-50230), PE8000 (PN: 76-50240), E9000 (PN: 76-50042) PE6000 PE8000 E9000 PE/E Series Features: Planetary Gear System, Automatic Load Holding Brake, Free Spooling Mode, Power In & Power Out, low-profile cotrol pack, galvanized aircraft cable with replaceable hook Specs: PE6000 PE8000... - Page 15 All Mile Marker Electric Winches come with an Au- tomatic Load Holding brake; so never run the winch against the brake (OUT on the hand control) for more than 10 seconds.
- Page 16 PE/E Series Winch Systems Winch Operation Cont’d Instructions 1. Disengage the clutch by moving the Cam Ring to OUT Position (or Freespool mode) (Fig. 3-1). 2. Reel-out the cable and connect to the desired an- chor point (while self recovery) or vehicle being re- covered.
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Page 17: Sec Series Winches
SEC/SI Series Winch Systems Including Models: SE9500C (PN: 76-50246), SI9500 (PN: 76-50147), SE12000C (76-50251), SI12000 (PN: 76-50152) SE9500C SI9500 SE12000C SI12000 SEC/SI Series Features: Planetary gear system for fast line speed, Automatic load-holding brake, Free spooling, Power In and Power Out., Low electric current, Hardened drum, Illuminated hand con- trol, 4.8 Hp (3.6kw) heavy duty series wound DC motor Specs: SEC/SI 9500... - Page 18 2. The winch motor controller computer will not turn All Mile Marker SEC/SI winches are equipped with a the winch back on until the winch is at a safe operat- Clutch Lever that engages / disengages the clutch.
- Page 19 SEC/SI Series Winch Systems Winch Operation Cont’d Instructions 1. Disengage the clutch by moving the Clutch Lever to Disengage Position (or Freespool mode)(Fig. 4-1). 2. Reel-out the cable and connect to the desired an- chor point (self recovery) or vehicle being recovered. 3.
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Page 20: Mx Series Winches
MX Series Winch Systems Including Models: MX6 (PN: 76-52130), MX8 (PN: 76-52140), MX9 (76-52040) MX Series Features: Low Profile M.O.S.F.E.T. Control Pack with LED Feedback Lights, Illuminated Remote Control and Standard Wireless Remote Included, Automatic Power Down, Hi-Temp Warn- ing Buzzer, Permanent Magnet Motor, Planetary Gear System, Automatic Load Holding Brake, Free Spooling, Power In and Power Out, Low Electric Current Specs: Part Number... - Page 21 MX Series Winch Systems Safety Features Low Voltage/Low System Charge Warning Line OUT Time Warning 1. If the vehicles charging system (measured at the 1. If the winch’s on-board computer detects that the motor control pack) drops below a safe voltage the OUT button has been pressed for about 10 seconds LED lights will flash.
- Page 22 NOTE: If you lose your wireless remote control you Failure to do so will result in the outer wraps press- will need to contact Mile Marker for a replacement. ing against the inner warps resulting in the damage Each wireless remote control has a unique binary of the cable.
- Page 23 MX Series Winch Systems Winch Operation 1. Disengage the clutch by moving the Cam Ring to OUT Position (or Freespool mode) (Fig. 5-2). 2. Reel-out the cable and connect to the desired an- chor point (self recovery) or vehicle being recovered. 3.
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Page 24: Sx Series Winches
SX Series Winch Systems Including Models: SX9.5 (PN: 76-52146), SX12 (PN: 76-52151) SX12 SX9.5 SX Series Features: Low Profile M.O.S.F.E.T. Control Pack with LED Feedback Lights, Illuminated Remote Control and Standard Wireless Remote Included, Automatic Power Down, Hi-Temp Warning Buzzer, Series Wound Motor, Planetary Gear System, Automatic Load Holding Brake, Free Spooling, Power In and Power Out, Low Electric Current Specs: SX9.5... - Page 25 SX Series Winch Systems Safety Features Low Voltage/Low System Charge Warning Line OUT Time Warning 1. If the vehicles charging system (measured at the 1. If the winch’s on-board computer detects that the motor control pack) drops below a safe voltage the OUT button has been pressed for about 10 seconds LED lights will flash.
- Page 26 4. Turn the wireless remote control on (slide switch on the left side). All Mile Marker SX winches are equipped with a Cam 5. Pressing the IN button will activate IN and spool Ring that engages / disengages the clutch. Clutch, the winch cable in.
- Page 27 SX Series Winch Systems Winch Operation 1. Disengage the clutch by rotating the Clutch Handle to “FREESPOOL” Position (Fig. 6-2). 2. Reel-out the cable and connect to the desired an- chor point (self recovery) or vehicle being recovered. 3. Fully Engage the clutch by rotating the Clutch Handle to “ENGAGED”...
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Page 28: Parts Lists
Parts Breakdown & Assembly 6,000 Pound Capacity: MX6 , PE6000 (76-52130) (76-50230) Item Quantity Part Number Description 76-50140-01 Gear Carrier Assy. Input 76-50140-02 Gear Carrier Assy. Intermediate 76-50140-03 Gear Carrier Assy. Output 76-50130-04 Cable Assy. 85ft x 5/16 in. 93-52055 12’... - Page 30 Parts Breakdown & Assembly 8,000 Pound Capacity: MX8 , PE8000 (76-52140) (76-50240) Item Quantity Part Number Description 76-50140-01 Gear Carrier Assy. Input 76-50140-02 Gear Carrier Assy. Intermediate 76-50140-03 Gear Carrier Assy. Output 76-50130-04 Cable Assy. 85ft x 5/16 in. 93-52055 12’...
- Page 32 Parts Breakdown & Assembly 9,000 Pound Capacity: MX9 , E9000 (76-52040) (76-50042) Item Quantity Part Number Description 360100 Gear Carrier Assy. Input 360200 Gear Carrier Assy. Intermediate 360300 Gear Carrier Assy. Output 360400 Cable Assembly -100’x 3/8” (9.53mm)Dia. 93-52055 12’ X Control MX: 93-52000/E:93-50200 Full Control Pack Assy.
- Page 34 Parts Breakdown & Assembly 9,500 and 12,000 Pound Capacities: SI/SEC and SX Models Item Quantity Part Number Description 9.5K: 76-50146-01/12K: 76-50151-01 Gear Carrier Assy. Input 9.5K: 76-50146-02/12K: 76-50151-02 Gear Carrier Assy. Intermediate 76-50145-03 Gear Carrier Assy. Output 76-50145-04 Cable Assy. 100ft x 3/8 in. 93-52055/SI: 93-50055 12’...
- Page 35 SI Series Integrated Control Pack: See Page 36 for Assembly and Parts Breakdown...
- Page 36 Parts Breakdown & Assembly Item Quantity Part Number Description Item Quantity Part Number Description 76-50152-S01* Housing Ground Cable (14AWG) Lock Nut M5 Spring Washer D5 76-50152-S03* Dust Boot Screw M5x10 Washer D5 Base Plate 76-50152-S05* Female Connector Screw M5x8 Screw M5x16 Screw M3x10 Rubber Ring Paper Washer D3...
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Page 37: Maintenance
CAUTION: It is recommended that you replace the cable with superior Mile Marker cables. If replacing from other sources, carefully compare for the maximum load capacity of the cable with that mentioned in the Specifications Section of this manual. -
Page 38: Warranty
Warranty will only be valid for the original purchaser of the winch and installed on the vehicle for which it was originally registered. Mile Marker electric winches are intended for recreational self-recovery usage. The warranty is void if the winch is used in commercial/industrial applications. - Page 39 Do you belong to any 4-Wheel drive club? Yes or No If so, what is the Club name:___________________________________________________________________ What factors most influenced the purchase of your Mile Marker product? (Check all that apply) Mile Marker reputation Previous experience with Mile Marker Inc.
- Page 40 2121 Blount Road www.MileMarker.com Pompano Beach, FL 33069 1-(800)886-8647 United States of America 1-(954)782-0604...