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Installation and Operator's Manual
PE2.5 ES w/Cable (PN 77-50105BW)
PE3.5 ES w/Cable (PN 77-50112BW)
2121 BLOUNT ROAD
POMPANO BEACH, FL 33069 USA
WWW.MILEMARKER.COM
INFO@MILEMARKER.COM
PE2.5 ES w/Synthetic Rope (PN 77-53105BW)
PE3.5 ES w/Synthetic Rope (PN 77-53112BW)
800.886.8647
TOLL FREE
954.782.0604
USA & INT'L
954.782.0770
FAX
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Table of Contents
Related Manuals for Mile Marker PE2.5
Summary of Contents for Mile Marker PE2.5
- Page 1 Installation and Operator’s Manual PE2.5 ES w/Cable (PN 77-50105BW) PE2.5 ES w/Synthetic Rope (PN 77-53105BW) PE3.5 ES w/Cable (PN 77-50112BW) PE3.5 ES w/Synthetic Rope (PN 77-53112BW) 2121 BLOUNT ROAD 800.886.8647 TOLL FREE POMPANO BEACH, FL 33069 USA 954.782.0604 USA & INT’L 954.782.0770...
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Page 2: Table Of Contents
TABLE OF CONTENTS Safety Warnings & Precautions ........2 Winching Tips & Techniques ........4 Getting Started: Unpacking Your Winch ........6 Winch Mounting ..........6 Wiring Instructions ..........7 Operation Instructions ..........8 Maintenance ............10 Troubleshooting ............10 Parts List ..............11 Warranty ..............15 2121 BLOUNT ROAD 800.886.8647 TOLL FREE POMPANO BEACH, FL 33069 USA... -
Page 3: Safety Warnings & Precautions
A frayed rope with broken strands should be replaced immediately. Always replace the rope with a rope that is rated to sustain any load that the winch is capable of pulling. Any substitute must be IDENTICAL in strength, quality, lay and stranding to the Mile Marker cable originally supplied. - Page 4 PRECAUTIONS 1. Keeps hands and body away from Fairlead (cable intake slot) when operating. 2. Secure vehicle in position before using winch. 3. Do not exceed winch load weight capacity (see Winch Specifications). 4. Be certain winch is properly bolted to a structure (or vehicle) that can hold the winch load. 5.
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Page 5: Winching Tips & Techniques
Safety Tips • NEVER DISENGAGE CLUTCH LEVER WHEN THERE IS A LOAD ON THE WINCH. Mile Marker electric winches utilize an automatic load holding brake, therefore no adjustment to clutch is needed to maintain load. - Page 6 The cable should be replaced immediately if any sign of burrs or broken strands are evident. A frayed cable with broken strands should be replaced immediately. Always replace the cable with a Mile Marker recommended replacement part. Any substitution must be IDENTICAL in strength, quality, lay and stranding.
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Page 7: Getting Started
Unpack your new Mile Marker winch and ensure that all the parts are included by referring to parts list and exploded view drawings provided in this manual. NOTE: If you find any missing or broken parts, please call Mile Marker as soon as possible at the number present on the front page of this manual. -
Page 8: Wiring Instructions
NOTE: Be sure to mount control box in a location that: (a) does not interfere with any vehicle’s moving / functioning parts, and (b) use electrical cables with similar or better specifications as that provided by Mile Marker if a substitution is required. -
Page 9: Operation Instructions
1. Before testing the winch, turn the clutch handle to the “Freespool” position. Always wear heavy gloves when handling winch cable. Using a Mile Marker hook strap, pull about two feet of cable off the winch drum, and place the clutch handle in the “Engaged” position (fig. 3-1). - Page 10 Further, it is advised to keep the engine running during the winch operation, so that the battery is being charged continuously. CAUTION: Before you start using your new Mile Marker winch, you will have to re-wind the entire cable on the drum under a load of at least 100 lbs starting with at least 5 wraps on the initial layer.
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Page 11: Maintenance
•After every use of the winch, inspect the cable for damages such as kinks, broken strands etc. When damaged, replace the cable immediately! CAUTION: It is recommended that you replace the cable with superior Mile Marker cables. If replacing from other sources, carefully compare for the maximum load capacity of the cable with that mentioned in the Specifications Section of this manual. -
Page 12: Parts List
PARTS BREAKDOWN & ASSEMBLY Cable Page 11... - Page 13 PARTS BREAKDOWN & ASSEMBLY Synthetic Rope Page 12...
- Page 14 PARTS BREAKDOWN & ASSEMBLY Cable Page 13...
- Page 15 PARTS BREAKDOWN & ASSEMBLY Synthetic Rope Page 14...
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Page 16: Warranty
• Products damaged in shipping due to poor packaging will not qualify for warranty. • Mile Marker will not issue an RGA for products that have been batched. If a Distributor or dealer receives a winch or other item for warranty consideration by Mile Marker, it must have an RGA issued and sent to the designated service location within 15 days of receipt from the end user. - Page 17 2121 BLOUNT ROAD 800.886.8647 TOLL FREE POMPANO BEACH, FL 33069 USA 954.782.0604 USA & INT’L 954.782.0770 WWW.MILEMARKER.COM INFO@MILEMARKER.COM...