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Raven Hagie Hawkeye STS Installation Manual

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Hagie Hawkeye® Installation Manual
P/N 016-0171-635 Rev. C
05/17
E29489
Copyright 2017

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  • Page 1 Hagie Hawkeye® Installation Manual P/N 016-0171-635 Rev. C 05/17 E29489 Copyright 2017...
  • Page 2 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.

  • Page 3: Table Of Contents

    Table of Contents Chapter 1 Important Safety Information..........1 Instructions for Wire Routing ..................... 2 Instructions for Hose Routing ....................3 Chapter 2 Introduction................5 Required Components ......................5 Tools and Materials Needed ...................... 6 Point of Reference ........................6 Kit Contents ..........................
  • Page 4 Table of Contents Power Cable Installation ....................28 ISO Interface Cable Installation ..................30 Center Rack Cable Harness Installation ................34 Appendix A System Diagram ..............37 Chapter B Cable and Connector Maintenance........41 Power and ECU Harness Maintenance ................... 41 Hawkeye Boom Harness Connector Maintenance ..............

  • Page 5: Important Safety Information

    Hawkeye system. • Follow all safety information presented within this manual. • If you require assistance with any portion of the installation or service of Raven equipment, contact a local Raven dealer for support. • Follow all safety labels affixed to system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels.

  • Page 6: Instructions For Wire Routing

    HAPTER • Thoroughly wash hands and face after using agricultural chemicals and before eating, drinking, or using the rest room. • Thoroughly flush or rinse equipment used to mix, transfer, or apply chemicals with water after use or before servicing any component of the application system. •...

  • Page 7: Instructions For Hose Routing

    IMPORTANT SAFETY INFORMATION Allow sufficient clearance from machine component operational zones such as: • Drive shafts, universal joints and hitches (i.e. 3-point hitch) • Pulleys, gears, sprockets • Deflection and backlash of belts and chains • Adjustment zones of adjustable brackets •...
  • Page 8 HAPTER • Sheared or flame cut edges • Edges of machined surfaces • Fastener threads or cap screw heads • Ends of adjustable hose clamps Routing should not allow hoses to: • Hang below the unit • Have the potential to become damaged due to exposure to the exterior environment. (i.e. tree limbs, debris, attachments) •...

  • Page 9: Introduction

    I NTRODUCTION CHAPTER C H A P T E R 2 The Hawkeye nozzle control system is a pressure based product control system designed for precise sprayer application in a variety of conditions. Pressure based application control provides accurate control of droplet size which reduces spray drift during field operations.

  • Page 10: Tools And Materials Needed

    HAPTER • Raven compatible flow meter • Raven compatible pressure transducer • 80 (or finer) mesh strainer TOOLS AND MATERIALS NEEDED The following tools are recommended for completing the installation: • SAE and metric sized wrenches and tools • Drill bit set and drill •...
  • Page 11 INTRODUCTION Qty. Picture Item Description Part Number 117-1007- Product Controller II ECU 063-0173-704 ECU, ISO Interface 063-0173-717 Cable, SmarTrax Node 115-4001-229 Cable, Console, V4 ISO VT 115-7302-010 W/SmarTrax Cable, ISO Product 115-7303-167 Control II, Hagie Cable, Center Rack Harness, Hawkeye, Hagie 115-7303-327 STS 2014+ Cable, ECU Extension, Port...
  • Page 12 HAPTER Qty. Picture Item Description Part Number 117-1007- Cable, Chassis, Hagie, 115-7303-102 Hawkeye, Raven CAN Cable, 28’ Power, Hawkeye 115-7303-326 Cable, ISO Interface, Hawkeye, Hagie STS 2014- 115-7303-328 2015 Cable, ISO Interface, Hawkeye, Hagie STS 2016- 115-7303-329 2017 Cable, Press Transducer...
  • Page 13 INTRODUCTION Qty. Picture Item Description Part Number 117-1007- Wilger Adapter C/C Male 333-0002-319 Plug Wilger, Adapter Assembly, 333-0002-322 Combo-Jet to SS Wilger, End, Nozzle Body, 333-0002-325 Blended Pulse Wilger, Nozzle Body 1” 2- 333-0002-332 Way 3/8” Modified P/N 016-0171-635 Rev. C...

  • Page 14: Updates

    321-0000-457 Hawkeye Fly Nut Wrench 321-0000-459 UPDATES Raven software and documentation updates may be made available periodically on the Raven Applied Technology web site: www.ravenhelp.com At Raven Industries, we strive to make your experience with our products as rewarding as possible.

  • Page 15: Installation Preparation

    I NSTALLATION PREPARATION CHAPTER C H A P T E R 3 Perform the following procedure to prepare the implement for installation of the Hawkeye nozzle control system. CAUTION Chemical residues may be present. Thoroughly bleed pressure from chemical lines and rinse the system with clean water prior to installing or servicing fittings, hoses, valves, or nozzles in the application system.
  • Page 16 HAPTER Hagie Hawkeye® Installation Manual...

  • Page 17: Wilger Nozzle Body Assembly

    W ILGER NOZZLE BODY CHAPTER C H A P T E R 4 ASSEMBLY 1. Locate the following nozzle body components provided in the kit: Part Number Description 333-0002-331 Wilger Nozzle Body, 1” Boom Tube 333-0002-325 Wilger End Nozzle Body 333-0002-319 Wilger Plug 333-0002-322...
  • Page 18 HAPTER Hagie Hawkeye® Installation Manual...

  • Page 19: Chapter 5 Nozzle Control Valve Installation

    N OZZLE CONTROL VALVE CHAPTER C H A P T E R 5 INSTALLATION HAWKEYE NOZZLE CONTROL VALVE (NCV) INSTALLATION BEST PRACTICES AND RECOMMENDATIONS • Do not connect battery leads until all cables are installed and connected. WILGER DUAL OUTLET NOZZLE BODY INSTALLATION 1.

  • Page 20: General Valve Installation

    HAPTER GENERAL VALVE INSTALLATION FIGURE 2. Valve Face O-Ring and Nozzle Control Valve Nozzle Valve Body Face Body O-Ring 1. Place a supplied o-ring on the inside of the fly nut flush with the valve body face. The o-ring should press into the outer ring of the Wilger valve body and temporarily hold in place while the NCV is installed onto the nozzle body.

  • Page 21: Secondary Boom Cable Routing And Connections

    Follow the existing cable or plumbing runs and through existing cable retention devices as appropriate. 5. If not already applied, apply a single short burst of corrosion inhibitor (Corrosion X HD (Raven P/N 222-0000- 020 or available from http://www.corrosionx.com/corrosionx-heavy-duty.html)) into the NCV connection. Be sure the corrosion inhibitor has coated the NCV contacts and recessed portions of the connector.
  • Page 22 HAPTER 1. Locate the large, round connectors on the primary boom cables (refer to the Kit Contents section on page 6). Route the primary boom cables so the connector with female pins is located at the mid-boom fold point of the left or right boom and will connect to the secondary boom cable.

  • Page 23: Cab Preparation And Wiring

    C AB PREPARATION AND CHAPTER C H A P T E R 6 WIRING CONSOLE CABLE ROUTING AND CONNECTION BEST PRACTICES AND RECOMMENDATIONS • Do not connect battery leads until all cables are installed and connected. • Route console cabling along existing cabling or plumbing to help avoid pinch points or stretching the cable during normal equipment operation.
  • Page 24 HAPTER FIGURE 2. Cab Access Panel Removed A-Post Cover Black Round Plug (Inside Compartment) Cab Access Panel Removed 4. Locate and remove the black-round Christmas tree clip (located directly below the A-Post cover in the compartment) that secures the plastic A-Post cover to the compartment. 5.
  • Page 25 CAB PREPARATION AND WIRING FIGURE 3. A-Post Cover Removed 6. Disconnect the existing console cables from the back of the Viper 4 and pull down through the A-post and through the electrical compartment. 7. Disconnect any connections to the existing console cable (P/N 115-0172-183). 8.
  • Page 26 HAPTER FIGURE 4. Finalized Viper Connections 16. Locate the Hagie Chassis Cable (P/N 115-7303-102). 17. Connect the two ground ring terminals on the Hagie chassis cable to the ground stud located in the bottom of the electrical compartment. FIGURE 5. Ground and Power Studs Ignition Power Power Stud Ground Stud...

  • Page 27: Smartrax Node Cable Installation

    CAB PREPARATION AND WIRING 21. From the exterior cab access panel, remove the four screws securing the existing 12-pin Deutsch bulkhead in place. Keep hardware for use later in the procedure. FIGURE 6. Existing Bulkhead Connection Norac Cable (Optional) SmarTrax Node 12-pin Bulkhead 22.Remove the bulkhead connector and cable (P/N 115-0172-087) from the machine and set it aside.
  • Page 28 HAPTER Hagie Hawkeye® Installation Manual...

  • Page 29: Isobus Ecu Mounting And Connection

    7. Remove the harness. This is not needed for the Hawkeye system. MODEL YEAR 2016-2017 MACHINES 1. Locate the Raven Multi-Product Node on the inside of the foremost skip plate on the underside of the machine. P/N 016-0171-635 Rev. C...

  • Page 30: Product Controller Ii Installation

    Product Controller 2. Using a 1/4” driver, remove the two electrical connectors of the Product Control Harness (Raven P/N 115-7300- 093) from the node. 3. Locate the green 12-pin Deustch connection of the Product Control Harness and follow it to the mating cable.

  • Page 31: Ecu Harness Installation

    ISOBUS ECU MOUNTING AND CONNECTION FIGURE 3. Magnet Mount Installation ECU HARNESS INSTALLATION 1. Locate the front fill station access panel, remove the retaining clips, and allow the panel to open. 2. Lower the front fill assembly to gain access for cable routing. 3.

  • Page 32: Power Cable Installation

    HAPTER FIGURE 4. Installed PC II Cables 6. Locate the ECU port b extension cable (P/N 115-7303-319). 7. Identify the connector labeled “TO ECU” on the ECU port b extension cable and connect it to port b on the PC II ECU.
  • Page 33 ISOBUS ECU MOUNTING AND CONNECTION FIGURE 5. Ground Stud Ground Stud 4. Connect and secure the ground ring terminal to the negative ground stud. 5. Locate and remove the nut on the power stud that retains the red Jumper Bar under the black boot. FIGURE 6.

  • Page 34: Iso Interface Cable Installation

    HAPTER 2. Open the engine compartment to allow access to the battery panel located on the right-hand side of the machine. 3. Remove the three mounting bolts on the panel to allow access to power connections behind the panel. FIGURE 7. Battery Panel Cover Removed 4.
  • Page 35 ISOBUS ECU MOUNTING AND CONNECTION FIGURE 9. Installed ISO Interface ECU ISO Interface ECU Cable to ISO Product Control Harness 12-pin Receptacle to Hagie Harness 3. Locate the provided ISO Interface Cable (P/N 115-7303-328). 4. Connect the 12-pin Deutsch connectors to the installed ISO Interface ECU. 5.
  • Page 36 HAPTER 10. Route the transducer extension cable over the front axle, along the right-hand frame rail, towards the right- hand center rack linkage. 11. Locate the pressure transducer on the front of the center rack installed in the machine plumbing manifold. 12.
  • Page 37 ISOBUS ECU MOUNTING AND CONNECTION FIGURE 12. Installed ISO Interface ECU 12-pin Receptacle to Hagie Harness Interface Cable to ISO Product Control Harness 3. Locate the provided ISO Interface Cable (P/N 105-7303-329). 4. Connect the 12-Pin Deutsch connectors the installed ISO Interface ECU. 5.

  • Page 38: Center Rack Cable Harness Installation

    HAPTER FIGURE 13. Power Stud Location Power Stud Location 9. Connect the ignition power ring terminal to the power stud located towards the right-hand side of the machine from the constant power stud. CENTER RACK CABLE HARNESS INSTALLATION 1. Locate the provided center rack cable harness (P/N 115-7303-327). 2.
  • Page 39 ISOBUS ECU MOUNTING AND CONNECTION FIGURE 14. Center Rack Connections Receptacle End of Center Rack Harness Power Connection 28’ Power Harness Bulkhead Bracket Port B Extension Cable Receptacle End of Center Rack Harness 12-Pin Deutsch 4. Locate the round connector of the 28’ power harness and connect it to the round connection of the center rack power connection.
  • Page 40 HAPTER Hagie Hawkeye® Installation Manual...

  • Page 41: Appendix A System Diagram

    S YSTEM DIAGRAM APPENDI X A P P E N D I X A P/N 016-0171-635 Rev. C...
  • Page 42 PPENDIX Hagie Hawkeye® Installation Manual...
  • Page 43 P/N 016-0171-635 Rev. C...
  • Page 44 PPENDIX Hagie Hawkeye® Installation Manual...

  • Page 45: Cable And Connector Maintenance

    C ABLE AND CONNECTOR APPENDI X C H A P T E R B MAINTENANCE POWER AND ECU HARNESS MAINTENANCE 1. Disconnect the ECU harness connector and inspect for signs of moisture or corrosion. 2. If moisture of corrosion is detected, use Deoxit D5, brushes, and compressed air to clean and dry the connector.
  • Page 46 PPENDIX 3. Clean contacts with a small wire brush (P/N 321-0000-477). 4. Spray the contacts again with the deoxidizing agent. This will rinse out debris. 5. Remove all residue of deoxidizing agent from the connection. Not removing deoxidizing agent can damage the connector seal.
  • Page 47 CABLE AND CONNECTOR MAINTENANCE 7. If not already applied, apply a single short burst of corrosion inhibitor (Corrosion X HD (Raven P/N 222-0000- 020 or available from http://www.corrosionx.com/corrosionx-heavy-duty.html)) into the NCV connection. Be sure the corrosion inhibitor has coated the NCV contacts and recessed portions of the connector.
  • Page 48 PPENDIX Hagie Hawkeye® Installation Manual...
  • Page 49 Index Boom Cable 16, 17 Chemical Safety Console Cable Cummins ECU Harness Electrical Safety John Deere Product Controller Valve Installation Viper 4 19, 21 P/N 016-4001-150 Rev. A...
  • Page 50 Index Kubota M7 Series SmarTrax™ Installation Manual...
  • Page 51 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
  • Page 52 Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose.

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