CYBEX Ion Series Assembly Instructions Manual
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CYBEX Ion Series Assembly Instructions Manual

Leg curl / extension
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Ion Series Leg Curl / Extension
Assembly Instructions
CI-LCE
Part Number
1017133-0001 AA

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Summary of Contents for CYBEX Ion Series

  • Page 1 Ion Series Leg Curl / Extension Assembly Instructions CI-LCE Part Number 1017133-0001 AA...
  • Page 3 Corporate Headquarters Columbia Centre III, 9525 Bryn Mawr Avenue, Rosemont, Illinois 60018 • U.S.A. 847.288.3300 • FAX: 847.288.3703 Service phone number: 800.351.3737 (toll-free within U.S.A., Canada) Global Website: www.lifefitness.com International Offices AMERICAS United Kingdom All Other EMEA Countries and Distributor Business EMEA* North America Life Fitness UK LTD...
  • Page 4 User and Service Documents Link https://lifefitness9512.zendesk.com/hc/en-us https://www.lftechsupport.com/web/document-library/documents Additional information is available online using the links above. ‫أ علاه‬ ‫إل ر إبط‬ ‫باستخدإم‬ ‫إ لإ ن تر نت‬ ‫على‬ ‫إضافية‬ ‫معلومات‬ ‫تتوفر‬ 点击上面的链接可在线获取更多信息。 Flere oplysninger er tilgængelige online gennem linket ovenfor. Bijkomende informatie is online beschikbaar via bovenstaande link.

  • Page 5: Table Of Contents

    © Copyright 2021, Life Fitness, LLC. All Rights Reserved. Life Fitness, Hammer Strength, Cybex, ICG and SCIFIT are registered trademarks of Life Fitness, LLC and its affiliated companies and subsidiaries. Brunswick and related trademarks used under license from Brunswick Corporation. Disclaimer: Images and specifications are current as of the date of publication and are subject to change.

  • Page 6: Safety Information

    Safety Safety Information It is the sole responsibility of the purchaser of Life Fitness Family of Brands products to read the owner’s manual and warning labels and instruct all individuals, whether they are the end user or supervising personnel, on proper usage of the equipment. UNDERSTANDING EACH AND EVERY WARNING TO THE FULLEST IS IMPORTANT.

  • Page 7: Product Labels

    • Before use, examine all accessories approved for use with the Life Fitness Family of Brands equipment for damage or wear. Selectorized • Use only weight selector pins supplied by seller on weight stacks. Substitutes are forbidden. • Fully insert weight selector pins. Partial insertion can cause weights to fall unexpectedly. •...

  • Page 8: Label Locations

    Label Locations Item Description Qty. Multilingual Label with General Warning Serial Number Pinch Hazard Page 6 of 36...

  • Page 9: Assembly

    Assembly Component and Hardware List Tower Components Item Description Qty. Tower Frame Guide Rod Increment Weight Guide Rod Rear Shroud Label, Weight Stack Tube Cap Top Cap Tower Hardware Kit Item Description Qty. Tower Hardware Kit, CI-LCE Hole Plug, 8.7 mm Hole Plug, ½"...
  • Page 10 Tower Hardware Kit Front Shroud Kit Components Item Description Qty. Front Shroud, Left Front Shroud, Right Bottom Cap Front Shroud Kit Hardware Kit Item Description Qty. Front Shroud Hardware Kit Screw, M4.2 x 0.7, Phillips Screw, M10 x 1.5, 20mm Washer, Flat 3/8"...
  • Page 11 Components Item Description Qty. Main Frame Seat Frame Bottom Cross Brace Front Cross Brace Lower Pulley Assembly Work Arm Assembly Leg Curl Assembly Leg Extension Assembly Back Pad Seat Pad Roller Pad Front Cap Multilingual Label Sheet Cable Increment Weight Assembly Head Plate Assembly Weight Stack (Weight Plates)

  • Page 12: Tools Required

    Item Description Qty. Increment Weight Cap, LBS Increment Weight Cap, KG Cable Clip Hole Plug, 1" Spacer, .344" Roller Pad Plate Bearing Housing Cap Shaft Collar Kicker Stop Work Arm Stop Pivot Shaft, 25mm Pivot Shaft, 19mm Hardware Kit Tools Required •...

  • Page 13: Assembly Procedure

    Assembly Procedure Assemble Frame Components 1. Install screws, washers, and locknuts securing the bottom cross brace to the bottom of the main frame using an 8mm Allen wrench and 17mm wrench. Item Description Qty. Bottom Cross Brace Main Frame Screw, M10 x 1.5, 120mm Washer, Flat 3/8"...
  • Page 14 4. Install screw, washers, and locknut securing the work arm stop to the main frame using an 8mm Allen wrench and 17mm wrench. Item Description Qty. Front Cross Brace Main Frame Work Arm Stop Screw, M10 x 1.5, 100mm Washer, Flat 3/8" Nut, M10 x 1.5, Hex Nylock Hand tighten hardware.
  • Page 15 8. Install screws and washers securing the seat frame to the main frame using an 8mm Allen wrench. Item Description Qty. Seat Frame Main Frame Pivot Shaft, 19mm Screw, M10 x 1.5, 25mm Washer, Flat 3/8" Tighten hardware to 20-25 ft-lb (27.1-33.9 Nm). NOTE: Slide bumper sleeve on the seat frame behind the main frame back pad weldment when installing.
  • Page 16 2. Slide increment weight guide rods through the top of the tower frame and down through the clips in the increment weight. Place increment weight guide rods into holes at the bottom plate of the tower frame. Item Description Qty. Increment Weight Guide Rod Increment Weight 3.
  • Page 17 5. Route cable up through the top of the tower frame and down through the side tube of the frame. Item Description Qty. Cable 6. Install screws, washers, spacers, and nuts securing the pulleys to the top of the tower frame using an 8mm Allen wrench and 17mm wrench.
  • Page 18 8. Starting at the top, press the shroud retainers into the rear shroud securing it to the tower frame. Item Description Qty. Shroud Retainer Rear Shroud 9. Install screws and washers securing the bottom cap to the bottom of the tower frame using an 8mm Allen wrench. Item Description Qty.
  • Page 19 10. Install screws and shroud retainer grommets into the side tubes of the tower frame using a Phillips screwdriver. Item Description Qty. Grommet, Shroud Retainer Screw, M4.2 x 0.7, Phillips Tighten hardware to 10-13 in-lb (1.1-1.5 Nm). 11. Slide weight stack cushions onto the guide rods. 12.
  • Page 20 13. Lean guide rods outwards and slide weight stack down guide rods onto weight stack cushions. Slide head plate assembly down guide rods and onto weight stack. Item Description Qty. Guide Rod Housing Spring Guide Rod Head Plate Assembly Weight Stack (Weight Plates) (12) 14.
  • Page 21 16. Thread cable end through the jam nut and into the head plate bayonet. See Cable Handling Guide for details. Item Description Qty. Cable Nut, M16 Hex Jam Head Plate Bayonet NOTE: Check proper thread engagement. To do so, attempt to pass a 7mm Allen wrench through the portal in the head plate bayonet.
  • Page 22 20. Slide the carriage bolt to the end of the slot in the lower pulley assembly using a 17mm wrench. Item Description Qty. Carriage Bolt, M10 x 1.5, 50mm Tighten hardware to 20-25 ft-lb (27.1-33.9 Nm). 21. Install screws and washers securing the lower pulley assembly to the tower frame using an 8mm Allen wrench. Item Description Qty.
  • Page 23 2. Route cable through pulleys brackets on the main frame. 3. Install screw, washers, and locknut securing the pulley to the main frame using an 8mm Allen wrench and 17mm wrench. Item Description Qty. Pulley, 4.5" OD Cable Screw, M10 x 1.5, 50mm Washer, Flat 3/8"...
  • Page 24 Install Work Arm Assembly 1. Slide pivot shaft through the spacers and into the work arm assembly. Align with the main frame. 2. Install screws securing the work arm assembly to the main frame using a 6mm Allen wrench. Item Description Qty.
  • Page 25 7. Install cable clip securing the cable to the cam. Item Description Qty. Cable Clip Cable 8. Install screws, washers, and jam nuts securing the cam and kicker stop to the work arm assembly using a 7mm Allen wrench and 16mm wrench.
  • Page 26 2. Install screws securing the front cap to the tower frame using a 10 mm socket wrench and ratchet. NOTE: Screw heads can be accessed from the top or bottom. Item Description Qty. Front Cap Screw, M6, HCS, 50 mm Tighten hardware to 10-13 in-lb (1.1-1.5 Nm).
  • Page 27 Install Pads 1. Install screws and washers securing the back pad to the main frame back pad weldment using an 8mm Allen wrench. Item Description Qty. Back Pad Washer, Flat 3/8" Screw, M10 x 1.5, 30mm Screw, M10 x 1.5, 70mm Hole Plug, 1"...
  • Page 28 8. Repeat Steps 4-7 to install the remaining roller pads onto the leg curl and leg extension assemblies. Test Unit For Proper Operation Page 26 of 36...

  • Page 29: Product Information

    Product Information Specifications Machine Weight: 450 lbs. 204 kg. Size (L x W x H): in. = 63 x 40 x 53 cm = 160 x 102 x 135 Live Area (L x W x H): in. = 105 x 64 x 77 cm = 267 x 163 x 196 Max User Weight: 300 lbs.

  • Page 30: Cable Handling Guide

    WARNING: Use of non certified “techs” note: Service warranties may be void if a non-Cybex-certified technician performs service work. Replacement of any strength cables should be performed by a Cybex certified technician.

  • Page 31: Tensioning Cable

    Tensioning Cable Cable should have enough tension so it stays seated into the pulley but not so tight that it pulls the head plate off the weight plate below it. 1. If the head plate has lifted, loosen the jam nuts at the terminations and loosen the threaded plugs a half turn until the head plate comes to rest on the weight plate below.

  • Page 32: Strength Cable Wear Guide

    Strength Cable Wear Guide Replace cable at first sign of any of the following: FRACTURES: Casing can crack or fracture under strains during use. Any crack in the casing merits cable replacement even if no wire rope is exposed. Be especially observant for fractures near the components on the cable assembly - IE.

  • Page 33: Bolt To Floor Guide

    Competitor Product The bolt down guidelines and procedures for Cybex products were determined by the company’s Engineering and Installation Development groups. These guidelines include which anchors to use and positioning of the anchors are required for Cybex product. • Cybex does not have that level of specification or engineering input for competitive product.

  • Page 34: Anchor Types

    3000psi (20 N/mm2) anchor length Pullout Force Cybex specifies Hilti static and dynamic anchors. According to the anchor manufacturer, the recommended design pullout force (in ™ tension) for the specified anchors, when properly installed in cracked concrete, is provided in the side table. This table should be used for reference only;...

  • Page 35: Static Anchor Procedure

    Static Anchor Procedure CAUTION: If it is possible that the length of your bolt will not provide the minimum requirement of 2.5” (63.5mm) of engagement, a longer anchor should be used. 1. Place unit into position to be mounted and cycle unit to set stance. 2.

  • Page 36: Foot Dimensions

    Foot Dimensions Use below image to determine foot specifications. Page 34 of 36...
  • Page 38 Columbia Center III - 9525 Bryn Mawr Ave, Rosemont, IL 60018 • 800-351-3737 • 847-288-3700 • FAX 800-216-8893 www.cybexintl.com...

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