CYBEX 55620 G Owner's And Service Manual
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CYBEX 55620 G Owner's And Service Manual

CYBEX 55620 G Owner's And Service Manual

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Cybex Modular
Owner's and Service Manual
Strength Systems
Part Number 55620
www.cybexinternational.com

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  • Page 1 Cybex Modular Owner’s and Service Manual Strength Systems Part Number 55620 www.cybexinternational.com...
  • Page 3 Part Number 55620 DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes.

  • Page 5: Table Of Contents

    Table of Contents i Table of Contents 5 Maintenance Daily Procedures ....5-1 1 Safety Weekly Procedures ....5-4 Safety .

  • Page 7: Safety

    Cybex Modular Owner’s Manual 1 - Safety Safety Read the Owner’s Manual carefully before assembling, servicing or using the equipment. It is the responsibility of the facility owner and/or owner of the equipment to instruct users on proper operation of the equipment and review all labels.

  • Page 8: Warning/Caution Decals

    • Securely anchor each machine to the floor using the anchor holes provided in each machine. NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor. NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).
  • Page 9 Cybex Modular Owner’s Manual Page 1-3...
  • Page 10 Cybex Modular Owner’s Manual CAUTION Keep away from moving parts. Failure to do so could result in personal injury. 8500-026 A CAUTION 350 LBS MAXIMUM LOAD DO NOT EXCEED MAXIMUM CROSS TUBE LOAD. PERSONAL INJURY MAY RESULT. 5649-329 A Page 1-4...
  • Page 11 Cybex Modular Owner’s Manual Lat Pulldown - 5601 DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 D. Warning Decal....4800-381 Page 1-5...
  • Page 12 Cybex Modular Owner’s Manual Tricep Pressdown - 5603 DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 D. Warning Decal....4800-381 Page 1-6...
  • Page 13 Cybex Modular Owner’s Manual Cable Column - 5605/5315/5316/5633 5605 - Modular without Booms 5315 - Free Standing without Booms 5316 - Free Standing with Booms 5633 - Modular with Booms DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 D.
  • Page 14 Cybex Modular Owner’s Manual Assist Chin Up/Dip - 5611 5345 - Single Station Chin-Up/Dip DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 D. Warning Decal....4800-381 Page 1-8...
  • Page 15 Cybex Modular Owner’s Manual Low Row - 5651 and 5302 DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 D. Warning Decal....4800-381 Page 1-9...
  • Page 16 Cybex Modular Owner’s Manual Shoulder Press - 5639 DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 D. Warning Decal....4800-381 Page 1-10...
  • Page 17 Cybex Modular Owner’s Manual Chest Press - 5640 DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 C. Warning Decal....4605-381 Page 1-11...
  • Page 18 Cybex Modular Owner’s Manual Tricep Extension - 5641 DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 D. Warning Decal....4800-381 Page 1-12...
  • Page 19 Cybex Modular Owner’s Manual Arm Curl - 5644 DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 D. Warning Decal....4800-381 Page 1-13...
  • Page 20 Cybex Modular Owner’s Manual Pressing Station - 5647 and 5306 DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 D. Warning Decal....4800-381 Page 1-14...
  • Page 21 Cybex Modular Owner’s Manual Cable Crossover - 5311, 5648, 5649 and 5650 DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 D. Warning Decal....4800-381 E. Caution Decal ....5649-329 Caution Decal ....8500-025 Page 1-15...
  • Page 22 Cybex Modular Owner’s Manual Seated Leg Press - 5652 and 5322 DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 D. Warning Decal....4800-381 Caution Decal ....8500-025 Page 1-16...
  • Page 23 Cybex Modular Owner’s Manual Leg Extension/Leg Curl - 5653 and 5307 Product No. 5307 - Freestanding Product No. 5653 - Modular DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 D. Warning Decal....4800-381 Caution Decal ....8500-025 G.

  • Page 24: Regular Maintenance Activities

    Cybex Modular Owner’s Manual Regular Maintenance Activities Preventative maintenance activities must be performed to maintain normal operation of your equipment. Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative maintenance activities. The preventative maintenance actions are described in detail in Chapter 5.

  • Page 25: Exercises

    Cybex Modular Owner’s Manual 2 - Exercise 5652/5322 - Modular Seated Leg Press 1. Select appropriate resistance. Start Position 2. Adjust seat mechanism to desired starting position. 3. Located feet securely on foot plates and position yourself squarely in seat.
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  • Page 27 Cybex Modular Owner’s Manual 5653/5307 - Modular Leg Extension/Leg Curl 1. Select appropriate resistance. 2. Adjust back pad so that center of knees align with machine’s axis of rotation. 3. Pull detent pin on input arm, lowering arm into one of the two start positions.
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  • Page 29 Cybex Modular Owner’s Manual 5651/5302 - Modular Low Row 1. Select appropriate resistance. 2. Grasp handle and position feet securely on foot plate. Start Position 3. Position yourself comfortably on seat and maintain a slight bend in the knees. 4. Throughout the exercise keep back straight and upright.
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  • Page 31 Cybex Modular Owner’s Manual 5601 - Modular Lat Pulldown Read and understand all instructions and warnings prior to using this machine. See Chapter 1, Safety in the Modular Owner’s Manual or consult with floor staff. 1. Adjust thigh pads to allow access and stabilization while exercising.
  • Page 32 Cybex Modular Owner’s Manual This page intentionally left blank Page 2-8...
  • Page 33 Cybex Modular Owner’s Manual 5640 - Modular Chest Press 1. Adjust seat height so that handles are at mid-chest. 2. Adjust handle position so that when grasped, upper arms are straight to side. 3. Select appropriate resistance. 4. Grasp handles.
  • Page 34 Cybex Modular Owner’s Manual This page intentionally left blank Page 2-10...
  • Page 35 Cybex Modular Owner’s Manual 5647/5306 - Modular Pressing Station 1. Select appropriate resistance. Start Position 2. Adjust the bench back pad angle (flat, 30, 40, 60, 80). 3. Adjust pressing arm to desired position. 4. Lift/lower resistance with smooth, controlled movements.
  • Page 36 Cybex Modular Owner’s Manual This page intentionally left blank Page 2-12...
  • Page 37 Cybex Modular Owner’s Manual 5639 - Modular Shoulder Press 1. Adjust seat height so that handles are level Start Position with shoulders. NOTE: Range of motion may be reduced by selecting a lower seat position. 2. Select appropriate resistance. 3. Grasp either set of handles.
  • Page 38 Cybex Modular Owner’s Manual This page intentionally left blank Page 2-14...
  • Page 39 Cybex Modular Owner’s Manual 5603 - Modular Tricep Pressdown Select appropriate resistance. 2. Attach the desired handle to the clip. 3. Position yourself with your hips and back firmly against back pad. 4. While leaning forward slightly, extend your arms downward maintaining your elbows in a stationary position.
  • Page 40 Cybex Modular Owner’s Manual This page intentionally left blank Page 2-16...
  • Page 41 Cybex Modular Owner’s Manual 5641 - Modular Tricep Extension 1. Select appropriate resistance. Start Position 2. Position yourself in chair, attaching seat belt to assist in stabilization. 3. Pivot chair backwards to grasp handle. Lower seat back down to begin exercise.
  • Page 42 Cybex Modular Owner’s Manual This page intentionally left blank Page 2-18...
  • Page 43 Cybex Modular Owner’s Manual 5644 - Modular Arm Curl 1. Adjust seat height to allow your upper arms to rest on pad. 2. Select appropriate resistance. 3. Grasp bar, position arms parallel on pad. 4. Lower your shoulders, pressing your arms firmly into the pad, elevating your elbows slightly.
  • Page 44 Cybex Modular Owner’s Manual This page intentionally left blank Page 2-20...
  • Page 45 Cybex Modular Owner’s Manual 5648/5649/5650/5311 - Modular Cable Crossover The Cable Crossover is a very versatile machine. With the use of various handles, virtually every body part can be trained. 1. Select appropriate resistance. 2. Adjust pulley height by grasping handle, pulling detent pin, sliding mechanism to desired height.
  • Page 46 Cybex Modular Owner’s Manual Latissimus Dorsi Side Deltoid Latissimus Dorsi Teres Major Biceps Triceps Biceps Triceps Glutes Hip Adductors Hip Abductors Hamstrings Page 2-22...
  • Page 47 Cybex Modular Owner’s Manual 5605.5633/5315/5316 - Modular Cable Column The Cable Column is a very versatile machine. With the use of various handles, virtually every body part can be trained. 1. Select appropriate resistance. 2. Adjust pulley height by grasping handle, unlocking twist knowb, sliding mechanism to the desired height.
  • Page 48 Cybex Modular Owner’s Manual Deltoids Latissimus Dorsi Triceps Biceps Hip Abductors Hip Adductors Hip Flexors Quadriceps Triceps Quadriceps Latissimus Dorsi Glutes Biceps Page 2-24...
  • Page 49 Cybex Modular Owner’s Manual 5611 Modular Assisted Chin-Up/Dip and 5345 - Single Station Dip/Chin 1. Select assisted (foot support down) or unassisted (foot support pivots up against tower) dip or chin exercise. Plate Assist (Pounds) 2. Select appropriate resistance. 3. Select wide or narrow grip position.
  • Page 50 Cybex Modular Owner’s Manual This page intentionally left blank Page 2-26...

  • Page 51: Customer Service

    Hours of phone service are Monday through Friday from 8:00 a.m. to 6:00 p.m. Eastern Standard Time. For Cybex customers living in the USA, contact Cybex Customer Service at 800-766-3211. Your options at this number include: • Press 63 to place a parts order or to check parts order status.
  • Page 52 Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will request a RMA from Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by Cybex without proper RMA and an Automated Return Service (ARS) label.

  • Page 53: Damaged Parts

    Cybex Modular Owner’s Manual Damaged Parts Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility of the carrier (UPS, Federal Express, trucking companies, etc.) Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen with a visual check must be noted on the freight bill and signed by the carriers agent.
  • Page 54 Cybex Modular Owner’s Manual This page intentionally left blank Page 3-4...

  • Page 55: Assembly

    Cybex Modular Owner’s Manual 4 - Assembly NOTE: Refer to Chapter 6 (Assembly and Service) for further assembly information. Weight Stack Installation TOOLS REQUIRED • 5/16” Allen wrench • Soft hammer • Medium weight automotive engine oil NOTE: Refer to the appropriate Assembly & Parts Instruction sheet (weight stack diagrams) when performing the procedure listed below.
  • Page 56 Cybex Modular Owner’s Manual 9. Insert both socket head cap screws that were removed in step 1 and tighten securely. 10. Insert cable end into top weight and align cable fitting opening with opening in top weight for proper cable tension. NOTE: See Cable Adjustment and Installation Section.

  • Page 57: Handle Rack

    Cybex Modular Owner’s Manual MODULAR HANDLE RACK 5631 ASSEMBLY & PARTS DESCRIPTION PART NO. A. Handle Rack....... 5631 Page 4-3...
  • Page 58 Handle Rack. 3. Secure Handle Rack to the wall using the proper tools and hardware. NOTE: This machine shipped with an Owner’s Manual. Additional copies can be obtained by contacting your dealer or a Cybex Representative at 1-888-462-9239.
  • Page 59 Cybex Modular Owner’s Manual Page 4-5...
  • Page 60 Cybex Modular Owner’s Manual This page intentionally left blank Page 4-6...

  • Page 61: Modular Mover

    Cybex Modular Owner’s Manual Modular Mover Assembly Instructions 5632 TOOLS REQUIRED • 3/8” Allen wrench • 3/8” Allen wrench CAUTION!! When raising or lowering modular unit, keep hands and feet clear of columns, angle supports and frame attachments. 1. Read and understand all instructions thoroughly before performing this procedure.
  • Page 62 Cybex Modular Owner’s Manual 6. Install lift dolly and tighten in place using T-handle on dolly. See Figure 3. Figure 3 7. Repeat step 4 for each remaining position around the modular unit. NOTE: If a leg Curl/Leg Extension is next to an O.C. Cable Column, then do not install lift dolly in this position.
  • Page 63 A. Locate the Modular Assembly & Service manual that you received with your order. If you did not receive a manual contact Cybex Customer Service and ask for part number 55620. B. If you are assembling the Leg Press station into a Tandem configuration, locate and review the Tandem Center Post instructions contained with the Tandem configuration (this sheet is also located in the Modular Assembly &...
  • Page 64 Cybex Modular Owner’s Manual Carefully place shipping packages near area of installation. D. For Free Standing configurations, allow a minimum amount 92” x 89” for operating space. See Figure 1. E. For Modular/Tandem configurations, allow a minimum of 92” x 76” for operating space.
  • Page 65 Cybex Modular Owner’s Manual ITEM QTY PART NO. DESCRIPTION 08014 Pulley Assembly HN784000 Hex Nut .50-13 HN704901 Nylon Locknut .375-16 PU060201 Bumper JS38800 Split Lockwasher .500 5301-310 Pulley Guard 5301-311 Stop HC700430 BHSCS .375-16 x 2.50 JC782830 SHCS .50-13 x 2.50...
  • Page 66 Cybex Modular Owner’s Manual ITEM QTY PART NO. DESCRIPTION 02106 Half Weight Peg 4800-515 Weight Plate Decal HS308300 Split Lockwasher .250 JC620415 BHSCS .250-20 x .75 Figure 5 ITEM QTY PART NO. DESCRIPTION 08014 Pulley Assembly HC700430 BHSCS .375-16 x 2.50 HC704901 Nylon Locknut .375-16...
  • Page 67 Cybex Modular Owner’s Manual F. Remove both SHCS .500- 13 x 2.50 #76), both split lockwashers (#57) and both guide rod collets (#60) securing guide rods (#69). Remove guide rods from column. Figure 7 G. Locate the pulley mount (#59), three SHCS .500-13 x 2.50 (#76), three split lockwashers .500 (#57) and three hex nuts .500-13 (#13).
  • Page 68 Cybex Modular Owner’s Manual 4. Attach column to the appropriate configuration (see steps 4A - 4E, Figures 9 and 10). NOTE: For Free Standing configuration, see steps 4A - 4C then go to step 5. For Tandem configuration see step 4D then go to step 5.
  • Page 69 Cybex Modular Owner’s Manual D. For the Tandem configuration, attach both columns to frame as shown in the Tandem Center Post & Dome Installation instruction sheet. E. For the Modular configuration, install angle braces onto each column. See the exploded-view diagram shown in the Modular Center Post Installation Instruction sheet 5.
  • Page 70 Cybex Modular Owner’s Manual C. Locate two BHSCS .50-13 x 1.25 (#37), two split lockwashers (#57), two hex nuts .50-13 (#13) and two hole plugs (#77). For the Free Standing configuration, also locate (from step 4B) one SHCS .50-13 x 3.25 (#82D), one split lockwasher .50 (#82E) and one hex nut .50-13 (#82B).
  • Page 71 Cybex Modular Owner’s Manual F. For Modular configuration only, see step 4 of the Modular Center Post installation instructions, part number 55600. 6. Install weight stack (see steps 6A - 6M, Figures 14 and 15). A. Locate the half weight pin (#61), BHSCS .250-20 x .75 (#75) and split lockwasher (#73) from the column hardware pack shown in Figure 5.
  • Page 72 Cybex Modular Owner’s Manual D. Verify that you received the appropriate number of weight plates. E. Remove the two SHCS securing the guide rods. F. Carefully lean guide rods away from column. G. Remove guide rod collets and plastic caps.
  • Page 73 Cybex Modular Owner’s Manual 7. Routing Cable - Modular/Tandem configuration only (see steps 7A - 7I, Figures 16 and 17). NOTE: For Free Standing configuration see step 8. A. Install upper assemblies to any stations within the Modular/Tandem configuration that contain upper assemblies.
  • Page 74 Cybex Modular Owner’s Manual 8. Routing Cable - Free Standing configuration only (see steps 8A - 8J and Figures 18 - 22). A. Locate the back cover (#66), two pulleys (#1), two BHSCS .375-16 x 2.50 (#72), two nylon locknuts .375-16 (#33), two stop brackets (#68)/bumpers (#42) and two pulley guards (#67).
  • Page 75 Cybex Modular Owner’s Manual D. Install lower pulley using one pulleys (#1), one BHSCS .375-16 x 2.50 (#72), one nylon locknut .375-16 (#33), two stop brackets (#68)/bumpers (#42) and two pulley guards (#67). See Figure 20. Figure 20 E. Route cable downward to top plate.
  • Page 76 Cybex Modular Owner’s Manual 9. Install Weight Plate Decal and Half Weight (see steps 9A - 9H, Figures 23 and 24). A. Locate the weight plate decals. B. Place weight plate decals on weight plates according to steps listed below and Figures 23 and 24.
  • Page 77 Cybex Modular Owner’s Manual B. Locate the back cushion (#6), seat cushion (#9), two SHCS. .375-16 x 1.25 and two FHSCS .375-16 x 1.00. C. Remove the SHCS and nylon locknut securing the cushion post. See Figure 26. Cushion Post...
  • Page 78 Cybex Modular Owner’s Manual F. Locate plastic insert (#41). G. Install cushion assembly onto frame. H. Secure cushion assembly using SHCS and hex nut (removed from step 10C). See Figure 27. Install plastic insert as shown in Figure 28. Nylon...
  • Page 79 Cybex Modular Owner’s Manual 12. Verify warning decals are present and not damaged (see decals below and Figure 28). WARNING Notify floor staff if plates are elevated or jammed to avoid injury. 02521 A Page 4-25...
  • Page 80 Cybex Modular Owner’s Manual DESCRIPTION PART NO. A. Warning Decal ....4000Y316 B. Caution Decal ....4000Y316 C. Warning Decal ....4800-381 D. Caution Decal ....8500-025 Figure 28 Page 4-26...
  • Page 81 Cybex Modular Owner’s Manual Page 4-27...
  • Page 82 Cybex Modular Owner’s Manual 5362 - Modular/Tandem Configuration Page 4-28...
  • Page 83 Cybex Modular Owner’s Manual 5322 - Free Standing Configuration Page 4-29...
  • Page 84 Cybex Modular Owner’s Manual Cable Routing Page 4-30...
  • Page 85 A. Locate the Modular Assembly & Service manual that you received with your order. If you did not receive a manual contact Cybex Customer Service and ask for part number 55620. B. If you are assembling the Leg Extension/Leg Curl station into a Tandem configuration, locate and review the Tandem Center Post instructions contained with the Tandem configuration (this sheet is also located in the Modular Assembly &...
  • Page 86 Cybex Modular Owner’s Manual Carefully place shipping packages near area of Minimum space required Minimum space required during operation. during operation. installation. D. For Free Standing configurations, allow a minimum amount 88” x 76”. See Figure 1. E. For Modular/Tandem configurations, allow a minimum of 88”...
  • Page 87 Cybex Modular Owner’s Manual F. Remove both hardware packs from the carton and verify the contents of each. See Figures 5 - 7. NOTE: Figures 5 and 6 are for the Free Standing configuration. Figures 6 and 7 are for the Tandem/Modular configuration.
  • Page 88 Cybex Modular Owner’s Manual ITEM QTY PART NO. DESCRIPTION HC702826 SHCS .375-16 x 2.00 JC702824 SHCS .375-16 x 1.75 5653-003 Weight Stack Cable HC704901 Nylon Locknut .375-16 JC702820 SHCS .50-13 x 1.25 HN784000 Hex Nut .50-13 JS388300 Split Lockwasher .50...
  • Page 89 Cybex Modular Owner’s Manual 4. Attach column to the appropriate configuration (see steps 4A - 4F, Figures 8 and 9). NOTE: For Free Standing configuration, see steps 4A - 4C then go to step 5. For Tandem configuration see step 4D and 4E then go to step 5.
  • Page 90 Cybex Modular Owner’s Manual D. For Tandem and Modular configurations, locate four SHCS .50-13 x 1.25 (#59), four split lockwashers .50 (#87) and four hex nuts .50-13 (#64). See Figure 7 (hardware pack). E. For the Tandem configuration, using the hardware located in step 4D, attach both columns to frame as shown in the Tandem Center Post &...
  • Page 91 Cybex Modular Owner’s Manual C. Locate two BHSCS .50-13 x 1.25 (#60), two split lockwashers .50 (#87), two hex nuts .50-13 (#64) and two hole plugs (#61). For the Free Standing configuration, also locate (from step 4B) one SHCS .50-13 x 3.25 (#65D), one split lockwasher .50 (#65E) and one hex nut .50-13 (#65B).
  • Page 92 Cybex Modular Owner’s Manual F. For Modular configuration only, see step 4 of the Modular Center Post installation instructions, part number 55600. 6. Install weight stack (see steps 6A - 6O, Figures 13 - 15). A. Locate the half weight peg (#67), BHSCS .25-20 x .75 (#84) and split lockwasher (#82) from the column hardware pack shown in Figure 5.
  • Page 93 Cybex Modular Owner’s Manual D. Verify that you received 20 weight plates. E. Remove the two SHCS securing the guide rods. F. Carefully lean guide rods away from column. G. Remove guide rod collets and plastic caps. H. Wipe guide rods clean over entire length. Lubricate with light coating of medium weight automotive engine oil.
  • Page 94 Cybex Modular Owner’s Manual 7. Routing Cable (see steps 7A - 7J and Figure 16). A. Install upper assemblies to any stations within the Modular/Tandem configuration that contain upper assemblies. See the Modular and Tandem installation instructions. B. Locate weight stack cable (#53), four pulleys (#1), pulley mount (#40), three SHCS .375-16 x 1.75...
  • Page 95 Cybex Modular Owner’s Manual K. For Free Standing units, place back cover (#74) to column (#78) into position (bottom first) and secure using the BHSCS .375-16 x 2.00 (#69) that was removed from step 3C. See Figure 17. Figure 17...
  • Page 96 Cybex Modular Owner’s Manual 8. Install Weight Plate Decal and Half Weight (see steps 9A - 9H, Figures 19 and 20). A. Locate the weight plate decals. B. Place weight plate decals on weight plates according to steps listed below and Figures 18 and 19.
  • Page 97 Cybex Modular Owner’s Manual B. Locate the back cushion (#36), seat cushion (#37), four cushions 4.00 Dia. x 7.00 L x .875 (#11), four plastic inserts (#33) and two SHCS .375-16 x 1.25 (#59). C. Install back cushion (#36) using two SHCS .375-16 x 1.25 (#59) as shown in Figure 21.
  • Page 98 Cybex Modular Owner’s Manual 11. Verify proper operation. 12. Verify warning decals are present and not damaged (see decals below and Figure 22). WARNING Notify floor staff if plates are elevated or jammed to avoid injury. 02521 A Page 4-44...
  • Page 99 Cybex Modular Owner’s Manual DESCRIPTION PART NO. A. Warning Decal ....02521 B. Caution Decal ....4000Y316 C. Warning Decal ....4800-381 D. Caution Decal ....8500-025 E. Caution Decal ....8500-026 Figure 22 Page 4-45...
  • Page 100 Cybex Modular Owner’s Manual 5307/5653 - Leg Extension/Leg Curl Station ITEM QTY PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION 08014 Pulley HP286819 Spiral Pin HC702826 SHCS .375-16 x 2.00 HN784000 Hex Nut .50-13 HC702834 SHCS .375-16 x 3.00 5302-51...
  • Page 101 Cybex Modular Owner’s Manual Tandem/Modular Configuration Free Standing Configuration Page 4-47...
  • Page 102 Cybex Modular Owner’s Manual Cable Routing Page 4-48...

  • Page 103: Maintenance

    Cybex Strength Systems equipment. NOTE: Cybex is not responsible for performing regular inspection and maintenance actions for your machines. Instruct all personnel in equipment inspection and maintenance actions and also in accident reporting/recording.
  • Page 104 Do not inhale or swallow any cleaning product. Protect surrounding area/clothing from exposure. Use in a well ventilated area. Follow all product manufacturer’s warnings. Cybex and its vendors cannot be held responsible for damage or injuries resulting from the use or misuse of cleaning products.
  • Page 105 Cybex Modular Owner’s Manual 4. Guidelines for cleaning front panel: • Use clean soft cloths or sponges for application of cleaners and again for washing and rinsing. • Follow up the application with warm water rinse. • Don’t use abrasives or high alkaline cleaners.

  • Page 106: Weekly Procedures

    Cybex Modular Owner’s Manual Weekly Procedures 1. Check all nuts and bolts for looseness. Tighten as required. 2. Inspect all belts (entire length) for any non-uniformity and wear. Immediately replace belt if any of the following conditions are present: Page 5-4...
  • Page 107 Cybex Modular Owner’s Manual 3. Some machines use cables in addition to belts. Inspect all cables for wear or damage and proper tension. When inspecting cables, run your fingers on the cable, paying particular attention to bends in the cable and attachment points.

  • Page 108: Yearly Procedures

    Cybex Modular Owner’s Manual 4. Inspect bars and handles for wear, paying particular attention to tab area connecting points. Replace all worn handles immediately. 5. Inspect snap links for proper latching (indicates wear). Replace all worn snap links immediately. 6. Inspect all labeling for readability. This includes instructional placards, warning and caution decals.

  • Page 109: Assembly And Service

    Please refer to the next several pages for parts lists, exploded-view diagrams and cable routing diagrams. NOTE: All inspections and repairs must be performed by trained service personnel only. Cybex will void warranty if non-Cybex replacement parts are used. Page 6-1...
  • Page 110 Cybex Modular Owner’s Manual This page intentionally left blank Page 6-2...

  • Page 111: Modular Center Post

    MODULAR CENTER POST 5600 ASSEMBLY & PARTS Angle Brace Center Post Cross Brace Perforated Panel Column 7’ 6” 1’ 1”...
  • Page 112 NOTE: The letters in the exploded-view diagram refer to the installation of perforated panels. 11. Install all upholstery. NOTE: This machine shipped with an Owner’s Manual. Additional copies can be obtained by contacting your dealer or a Cybex Representative at 1-888-462-9239.
  • Page 113 NOTE: The letters in the exploded-view diagram refer to the installation of perforated panels. Installation of Panels A. Place hook over edge of column. B. Place magnetic edge strip against column.
  • Page 114 10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 • www.cybexinternational.com • Techhelp@cybexintl.com Copyright © 2002 CYBEX International, Inc. All rights reserved • 55600 • June 2004...

  • Page 115: Tandem Center Post

    TANDEM CENTER POST & DOME 5629 ASSEMBLY & PARTS Dome Column 1’ 1” 7’ 6” Perforated Panel Magnetic Edge Guard, Right Hand Stabilizer Column...
  • Page 116 9. Install upholstery. NOTE: Hardware pack includes additional hardware required for machines with lower pulley mount. NOTE: This machine shipped with an Owner’s Manual. Additional copies can be obtained by contacting your dealer or a Cybex Representative at 1-888-462-9239.
  • Page 117 NOTE: The letters in the exploded-view diagram refer to the installation of perforated panels. Installation of Panels A. Slide hook located on lower left side of perforated panel into inside edge of column.. B. Place hook over edge of column. C.
  • Page 118 10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 • www.cybexinternational.com • Techhelp@cybexintl.com Copyright © 2002 CYBEX International, Inc. All rights reserved • 556 • June 2004...
  • Page 119 MODULAR LAT PULLDOWN 5601 ASSEMBLY & PARTS NOTE: See exploded-view diagram for item: L. DESCRIPTION PART NO. DESCRIPTION PART NO. A. Handle Subassembly..01255 I. Cable Subassembly... 01063 B. Foam Grip......5310M042 J. Placard Decal..... 01065 C. Pulldown Bar...... 4005-105 K.

  • Page 120: Description

    5601 - Lat Pulldown ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 01255 Handle Subassembly 01048 Seat Support GQ000206 Snap Link 01069 Adjusting Post 4005-105 Pulldown Bar (not shown) JC780422 BHSCS .50-13 x 1.50 3900-426 Vortex Decal JS388300 Split Lockwasher .50 4800-515 Weight Plate Decal HN784000...
  • Page 121 NOTE: This machine shipped with an Owner’s Manual. Additional copies can be obtained by contacting your dealer or a Cybex Representative at 1-888-462-9239.
  • Page 122 10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 • www.cybexinternational.com • Techhelp@cybexintl.com Copyright © 2002 CYBEX International, Inc. All rights reserved • 55601 •...
  • Page 123 MODULAR TRICEP PRESSDOWN 5603 ASSEMBLY & PARTS B, C B, D DESCRIPTION PART NO. DESCRIPTION PART NO. A. Back Cushion ....4106S055-0 I. Serial Number Decal B. Foam Grip......4055M028 J. Caution Decal ....4000Y316 C. Straight Handle....02203 K. Half Weight ......4301C096 D.
  • Page 124 3. Items 26 - 30 are required when using the Tricep Pressdown station in a tandem configuration. Follow assembly guidelines listed on the 5629 Tandem Center Post Assembly & Parts instruction sheet. NOTE: This machine shipped with an Owner’s Manual. Additional copies can be obtained by contacting your dealer or a Cybex Representative at 1-888-462-9239.
  • Page 126 10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 • www.cybexinternational.com • Techhelp@cybexintl.com Copyright © 2002 CYBEX International, Inc. All rights reserved • 556 •...

  • Page 127: Wear Cover

    MODULAR 45 o BACK EXTENSION 5608 ASSEMBLY & PARTS DESCRIPTION PART NO. DESCRIPTION PART NO. A. Wear Cover ......5410S024-0 C. Foam Grip......4045M079 B. Cushion With Wear D. Non-Slip Fabric....02185 Cover (Item A)....01214 E. Serial Number Decal Upholstery Hardware Pack..
  • Page 128 2. Follow assembly guidelines listed on the 5600 Modular Center Post Assembly & Parts instruction sheet, part number 55600. NOTE: This machine shipped with an Owner’s Manual. Additional copies can be obtained by contacting your dealer or a Cybex Representative at 1-888-462-9239.
  • Page 130 10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 • www.cybexinternational.com • Techhelp@cybexintl.com Copyright © 2002 CYBEX International, Inc. All rights reserved • 5560 • June 2004...

  • Page 131: Cable Subassembly

    MODULAR BENT LEG ABDOMINAL BOARD 5610 ASSEMBLY & PARTS DESCRIPTION PART NO. DESCRIPTION PART NO. A. Back Cushion..... 01286 E. Wear Cover ......4000S115-0 Contour Cushion With Foam Grip......4005M100 Wear Cover (Item C)... 4800-014 G. Rubber Grip ....... 02023 C.
  • Page 132 2. Install cushions on ankle plate 3. While keeping ankle plate straight, secure ankle plate to frame NOTE: This machine shipped with an Owner’s Manual. Additional copies can be obtained by contacting your dealer or a Cybex Representative at 1-888-462- 9239.
  • Page 134 10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 • www.cybexinternational.com • Techhelp@cybexintl.com Copyright © 2002 CYBEX International, Inc. All rights reserved • 556 • June 2004...
  • Page 135 MODULAR BLANK 5624 ASSEMBLY & PARTS...
  • Page 136 2. Follow assembly guidelines listed on the 5600 Modular Center Post Assembly & Parts instruction sheet, part number 55600. NOTE: This machine shipped with an Owner’s Manual. Additional copies can be obtained by contacting your dealer or a Cybex Representative at 1-888-462-9239.
  • Page 138 10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 • www.cybexinternational.com • Techhelp@cybexintl.com Copyright © 2002 CYBEX International, Inc. All rights reserved • 556 • June 2004...
  • Page 139 MODULAR LEG RAISE CHAIR 5645 ASSEMBLY & PARTS DESCRIPTION PART NO. DESCRIPTION PART NO. A. Foam Grip......4050M025 Wear Cover ......4111S060-0 B. Foam Grip......4055M028 G. Arm Cushion With C. Non-Slip Fabric....4000M197 Wear Cover (Item H) ..5530-003-0 D.
  • Page 140 2. Follow assembly guidelines listed on the 5600 Modular Center Post Assembly & Parts instruction sheet, part number 55600. NOTE: This machine shipped with an Owner’s Manual. Additional copies can be obtained by contacting your dealer or a Cybex Representative at 1-888-462-9239.
  • Page 142 10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 • www.cybexinternational.com • Techhelp@cybexintl.com Copyright © 2002 CYBEX International, Inc. All rights reserved • 556 •...
  • Page 143 CABLE COLUMN 5605 ASSEMBLY & PARTS See reverse side for bill of materials.
  • Page 144 Split Lockwasher .25 01702 Handle Subassembly NOTE: This machine shipped with an Owner’s 1670M115 Foam Grip Manual. Additional copies can be obtained by 02224 Screen (not shown) contacting your dealer or a Cybex Representative 01159 Placard Decal at 1-888-462-9239. 4000Y316 Caution Decal...

  • Page 147: Cable Column

    CABLE COLUMN 5633 ASSEMBLY & PARTS Assembly Notes 1. Keep all shipping packages near area of 5. Lift column into upright position and secure installation. Standard items include: to center post. 6. Install Upper Boom. See Upper Boom • Shipping box for Column - 5605-9x •...

  • Page 148: Weight Selector Pin

    NOTE: This machine shipped with an Owner’s Manual. JC782834 SHCS .50-13 x 3.00 Additional copies can be obtained by contacting your dealer JS407100 Machinery Bushing .625 or a Cybex Representative at 1-888-462-9239. PN660201 Hole Plug PP080202 Plastic Insert PP080204 Plastic Cap .625 ID x .68 OD...

  • Page 151: Cable Column

    CABLE COLUMN 5315 (WITHOUT BOOMS) AND 5316 (WITH BOOMS) ASSEMBLY & PARTS...
  • Page 152 5315-343 Attaching Tab HN784900 Nylon Locknut .50-13 Additional copies can be obtained by contacting your HC700414 BHSCS .375-16 x .62 dealer or a Cybex Representative at 1-888-462-9239. Removed 01667 Handrail 5315-201 Cross Tube PP090205 Plastic Insert 1.0 x 2.0 x 11 G...
  • Page 159 MODULAR SHOULDER PRESS 5639 ASSEMBLY & PARTS...
  • Page 160 NOTE: This machine shipped with an Owner’s 5310P044 Weight Selector Pin Manual. Additional copies can be obtained by 02224 Modular Screen (not shown) 4800-515 Weight Plate Decal contacting your dealer or a Cybex 4000S118-0 Wear Cover Representative at 1-888-462-9239. NOTE: x denotes specific color...
  • Page 163 NOTE: This machine shipped with an Owner’s Manual. Additional copies can be 3. Measure distance from edge of back cushion obtained by contacting your dealer or a to one end of arm. Repeat for other side. See Cybex Representative at 1-888-462-9239. Figure 1.
  • Page 164 5640 - Chest Press ITEM PART NO. DESCRIPTION Removed 01755 Guide Rod Collet 02293 Adjusting Tube 02297 Outer Adjusting Tube 08009 Flange Bearing .50 ID x .62 OD x .50 L 4000M218 Detent Pin 4107M066 Weight Stack Guide Rod BS070201 Compression Spring PR060005 Weight Bumper...
  • Page 173 MODULAR PRESSING STATION 5647 AND 5306 ASSEMBLY & PARTS...
  • Page 174 Retaining Ring HP286819 Spiral Pin 4700M005 Rubber Cap 4005C062 Stack Weight 5310P044 Weight Selector Pin Removed 3900-378 Cybex Decal 11.37 Vert. Wht/Plm 3900-391 Cybex Decal 11.37 Vert. Blk/Plm 3900-419 Cybex Decal 11.37 Vert. Wht/Wht 5301-200 Base 5301-201 Cover 5301-310 Pulley Guard...

  • Page 177: Cable Crossover

    NOTE: This machine shipped with an Owner’s Manual. Additional copies can be obtained by 4. Install column to base (item #47). NOTE: 5648 and 5650 contacting your dealer or a Cybex configurations do not have a base. Representative at 1-888-462-9239.
  • Page 178 Back Cover 5310M035 Weight Rod .625 . x 85.31 • Not used in all configuration. Quantities will vary depending upon type 3900-378 Cybex Decal 11.37 Vert. Wht/Plm of configuration. 3900-391 Cybex Decal 11.37 Vert. Blk/Plm 3900-419 Cybex Decal 11.37 Vert. Wht/Wht...
  • Page 181 MODULAR SEATED LEG PRESS 5652 AND 5322 ASSEMBLY & PARTS Modular Configuration...
  • Page 182 SHCS .375-16 x 3.25 10 mm JN714400 Jam Nut .375-24 UNF 08172 Cybex Knob 5652-598 Placard Decal 4000Y316 Caution Decal 3900-432 Cybex Decal 8.75 x 13 4005M100 Grip 4800-381 Warning Decal 4106S055-0 Back Cushion CM000211 Patent Pending Decal 4505-329 Detent Pin JS388300 Split Lockwasher .50...
  • Page 185 MODULAR LEG EXTENSION/LEG CURL 5653 AND 5307 ASSEMBLY & PARTS Modular Configuration...
  • Page 186 02521 Warning Decal HC702834 SHCS .375-16 x 3.00 HC700426 BHSCS .375-16 x 2.00 JC702814 SHCS .375-16 x .625 3900-378 Cybex Decal Wht/Wht JC702824 SHCS .375-16 x 1.75 3900-391 Cybex Decal Blk/Plm JC702832 SHCS .375-16 x 2.75 3900-419 Cybex Decal Wht/Plm JC702836 SHCS .375-16 x 3.25...
  • Page 190 10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 www.cybexinternational.com • Techhelp@cybexintl.com•techpubs@cybexintl.com...

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