Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Pentair F783E
Summary of Contents for Pentair F783E
- Page 1 F783E / F783E 2.0 Opera ng Manual 00-ISN-191_Rev C Pg 1 20/01/2018...
- Page 2 Added 24VDC NPN and DeviceNET op)ons 17/01/2018 Added Hi-Viz installa)on sec)on We reserve the right to make technical changes without notice. Technische Anderungen vorbehalten. Sous reserve de modification techniques. © Pentair Flow Technologies Pacific Pty. Ltd 2015 Opera)ng Manual 00-ISN-191_Rev C Pg 2 20/01/2018...
-
Page 3: Table Of Contents
F783E / F783E 2.0 CONTENTS 1. OPERATING INSTRUCTIONS ........................6 2. AUTHORISED USE ........................7 Export Restric)ons ......................7 3. BASIC SAFETY INSTRUCTIONS ........................8 4. GENERAL INFORMATION ........................10 4.1. Contact address ......................10 4.2. Warranty ........................10 4.3. - Page 4 14.1. Installa)on instruc)ons ......................47 14.2. Fault finding and servicing the Hi-Viz ..................47 15. DECOMMISSIONING ........................48 15.1. Safety instruc)ons ......................... 48 15.2. Dismantling the F783E control head ..................48 16. DISPOSAL ........................49 00-ISN-191_Rev C Pg 4 20/01/2018...
- Page 5 F783E / F783E 2.0 This page leF blank 00-ISN-191_Rev C Pg 5 20/01/2018...
-
Page 6: Operating Instructions
F783E / F783E 2.0 OPERATING INSTRUCTIONS The opera)ng instruc)ons describe the en)re life cycle of the device. Keep these instruc)ons in a loca)on which is easily accessible to every user, and make these instruc)ons available to every new owner of the device. -
Page 7: Authorised Use
In view of the large number of applica)on op)ons, check and, if required, test prior to installa)on whether the control head is suitable for the specific applica)on case. If you are unsure, please contact your Pentair Flow TechnologiesPacific Pty. Ltd contact. The device may be used only in connec)on with third-party devices and components which have been recommended or approved by Pentair Pentair Flow TechnologiesPacific Pty. -
Page 8: Basic Safety Instructions
F783E / F783E 2.0 BASIC SAFETY INSTRUCTIONS These safety instruc)ons do not make allowance for any: Con)ngencies and events which may arise during assembly, opera)on, and maintenance of the devices. Local safety regula)ons - the operator is responsible for observing these regula)ons, also in rela)on to the installa)on personnel. - Page 9 Only use compa)ble cleaning agents (e.g. isopropanol up to 70%) for cleaning the securely closed control head and always rinse thoroughly with clean water. Control head F783E 2.0 was developed with due considera)on given to accepted safety rules and is state-of-the-art. Nevertheless, dangerous situa)ons may occur.
-
Page 10: General Information
We accept no liability for any kind of collateral damage which could occur due to failure or malfunction of the device 4.3. Informa on on the internet The opera)ng instruc)ons and data sheets for F783E control top can be found on the Internet at: hVp://foodandbeverage.pentair.com 00-ISN-191_Rev C... -
Page 11: Certification Details [Start Of Controlled Area]
F783E / F783E 2.0 START OF CONTROLLED AREA CERTIFICATION DETAILS 5.1. IECEx 1. Manufacturer Pentair Flow Technologies Pacific Pty. Ltd 2. Model F783E 3. Cer)ficate Number IECEx ITA 11.0016X 4. Ex. Marking Code Ex tc IIIC T90°C IP65 5. Ra)ngs IP65 6. -
Page 12: Condi)Ons Of Cer)Ficate
♦ The Valve Control Top F783E Ex. Version may only be used as explosion safe after proper installation to the process equipment (e.g. actuator) either directly or via. a suitable mounting adaptor and when fitted with a suitable cable gland so that an ingress protection degree to a minimum of IP65 has been achieved. - Page 13 F783E / F783E 2.0 This page leF blank 00-ISN-191_Rev C Pg 13 20/01/2018...
-
Page 14: System Description
F783E / F783E 2.0 SYSTEM DESCRIPTION 6.1. Intended applica on area The control head F783E 2.0 has been designed for use as actua)on of pneuma)cally operated process valves and / or for recording the switching states of these. 6.2. General descrip on The control head F783E 2.0 is used for actua)ng pneuma)cally operated hygienic product valves. -
Page 15: Func)Ons/Op)Ons/Designs
F783E / F783E 2.0 6.3. Func ons/op ons/designs 6.3.1. Structure of the control top Fig 1: Structure of the control top 00-ISN-191_Rev C Pg 15 20/01/2018... -
Page 16: Fluid Diagram
6.3.2. Fluid diagram Control head F783E—fluid diagram (with restric)on capability for solenoid valve) Single seat valve shown for typical applica)on Fig 2: Pneuma c circuit for SMC SYJ5315 solenoid valve as installed in the F783E control head 00-ISN-191_Rev C Pg 16 20/01/2018... -
Page 17: Number Of Solenoid Valves
6.3.3. Number of solenoid valves The F783E 2.0 control head for process and buVerfly valves has been designed for single-ac)ng and double-ac)ng valve actuators as well as for double seat and mul)-posi)on valves using a single solenoid valve. The solenoid is a 5/2 type, with common exhaust. The pilot coil is very low power, 0.35W as standard. Flow restrictors are installed in the exhaust line of both ports, meaning the opera)ng speed of the actuator can be controlled in both direc)ons 6.3.4. -
Page 18: Technical Data
Declara)on of Conformity. The applied standards which are used to demonstrate compliance with the Direc)ves are listed in the EC Declara)on of Conformity. This may be requested from Pentair Flow TechnologiesPacific Pty. Ltd. The specifica)ons on the respec)ve ra)ng plate apply to the respec)ve control head. The symbols on the ra)ng... -
Page 19: Ra)Ng Plate Specifica)Ons
F783E / F783E 2.0 7.3. Rating plate specifications PENTAIR F783E 2.0 PENTAIR F783E 2.0 Line 1 Line 2 Digital Digital NPN Line 3 24VDC 24VDC Line 4 Max Power: 3.0VA Max Power: 3.0VA Line 5 P 2.5—7Bar P 2.5—7Bar IP67... -
Page 20: Mechanical Data
F783E / F783E 2.0 7.4. Mechanical data Fig. 3: Dimensional drawing – Standard relief valve op on 00-ISN-191_Rev C Pg 20 20/01/2018... - Page 21 F783E / F783E 2.0 7.4. Mechanical data (Cont’d) Fig. 4: Dimensional drawing – Hi-Viz relief valve op on approx. 0.7 kg Weight: exterior: PA6, GF Housing material: inside: exterior: EPDM (O-rings) Sealing material: Santoprene (gasket) inside: 00-ISN-191_Rev C Pg 21...
-
Page 22: Pneuma)C Data
F783E / F783E 2.0 7.5. Pneuma c data WARNING Use clean dry air Do not use compressed air which contains chemicals, synthe)c oils containing organic solvents, salts or corrosive gases, etc., as this can cause damage or malfunc)on. CAUTION Install air filter Install air filters close to valves at their upstream side. -
Page 23: Posi)On System Data
F783E / F783E 2.0 7.6. Posi on system data Fig. 6: Sec on view of control head on linear actuator (target shown in upper and lower posi on) Fig. 7: Sec on view of control head on rotary actuator. 00-ISN-191_Rev C... -
Page 24: Installation
Do not apply any leverage effect on the head and do not climb on it. For the installa)on of the F783E control head to a linear-type actuator, you will require an actuator-specific target. Be sure to order the correct target for that actuator. -
Page 25: Fibng The Control Head-Linear Actuator
F783E / F783E 2.0 For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product 8.2.1.1. FiIng the control head—Linear actuator If installing on the F272S actuator, remove and discard the metal O-Ring retaining plate/cover. Fit the O-Ring retaining bush (supplied with the actuator) over the actuator shaF, small diameter uppermost, to secure the actuator shaF O-Ring. -
Page 26: Fibng The Control Head-Rotary Actuator
F783E / F783E 2.0 For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product 8.2.1.3. FiIng the control head—Rotary actuator Secure the rotary target assembly to the indicator shaF of the F257 ¼ turn actuator or actuator moun)ng kit. Ensure the grub screw (set screw) locates into the dimple provided on the drive flat. -
Page 27: Opening And Closing The Housing
F783E / F783E 2.0 For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product OPENING AND CLOSING THE HOUSING 9.1. Safety instruc ons DANGER Danger of explosion when used in explosive atmospheres (only in the event of a fault in zone 2) -
Page 28: Closing The Housing
F783E / F783E 2.0 For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product 9.2.2. Closing the housing If required clean all sealing faces and check for damage to threads and sealing surfaces. -
Page 29: Pneumatic Installation
F783E / F783E 2.0 PNEUMATIC INSTALLATION 10.1. Safety instruc ons DANGER Risk of injury from high pressure in the system •Before loosening any lines and valves turn off the pressure and vent the valves WARNING Risk of injury from improper installa on! •... -
Page 30: Flow Restric)On Func)On Of The Solenoid Valve
The exhaust is fiVed with a silencer on leaving the factory. If required this can be replaced with an exhaust airline by removing the exhaust silencer from the one-touch fiBng and installing an airline of the correct size. The default size for the F783E 2.0 is 6mm air tube, see the Product Selec)on Guide on page 9 for op)ons. NOTE! Use only airlines of the correct size for the fiBngs installed. -
Page 31: Design
F783E / F783E 2.0 For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product 24V DESIGN 11.1. Electrical connec on op ons—Non-Ex implementa on Fig 11: Electrical connec on op ons 11.2. -
Page 32: Safety Instruc)Ons
The Producer/Consumer model • The F783E 2.0 control module can be considered as having both Inputs and Outputs in both direc)ons, that is both upstream and downstream from the module. To reduce confusion this document refers to the producer/consumer model for informa)on transfer. In this model the F783E Module CONSUMES data from the control system or network (i.e., controls the solenoid) and PRODUCES data for the control system (sends the state of the posi)on switches back to... -
Page 33: Electrical Installa On And Startup
F783E / F783E 2.0 For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product 11.4. Electrical installa on and startup 11.4.1. Cable gland with screw terminals Procedure: Open the control head (follow the instruc)ons in chapter 8 “Opening and closing the housing”... -
Page 34: Bulkhead Connec)On
F783E / F783E 2.0 For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product 11.4.2. Bulkhead connec on In the case of a control head supplied with a bulkhead connector fiVed, the internal cabling will already have been carried out according to Fig 13 below. -
Page 35: As Interface - Design
100m* can be increased if using ac)ve bus termina)on and bus repeaters. The F783E control head module for AS-i uses extended addressing to achieve 62 slaves (A/B addressing) and is designed to be compa)ble with the AS-i specifica)on 3.0, and is fully backward compa)ble to AS-i 2.1. - Page 36 The Producer/Consumer model • The F783E control module can be considered as having both Inputs and Outputs in both direc)ons, that is both upstream and downstream from the module. To reduce confusion this document refers to the producer/consumer model for informa)on transfer. In this model the F783E Module CONSUMES data from the control system or network (i.e., controls the solenoid) and PRODUCES data for the control system (sends the state of the posi)on switches back to...
-
Page 37: Safety Instruc)Ons
F783E / F783E 2.0 For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product 12.4. Safety instruc ons DANGER Danger of explosion when used in explosive atmospheres (only in the event of a fault in zone 2) -
Page 38: Cable Gland With Screw Terminals
F783E / F783E 2.0 For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product 12.5.2. Cable gland with screw terminals Procedure: Open the control head (follow the instruc)ons in chapter 8 “Opening and closing the housing” if in doubt) ⇒... -
Page 39: Electronic Module Led Indicators
F783E / F783E 2.0 For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product 12.5.3. Electronic module LED indicators Input/ output indicators: The AS-i module has three large LED indicator on the front. From leF to right:... -
Page 40: Programming Data
For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product 12.6. Programming data 12.6.1. Device profile The F783E AS-i module data table below describes how the networks interacts with the device: I/O Configura)on ID Code... -
Page 41: Devicenet - Design
“thick” and “thin”. Data bit rates from 125Kbit/s, 250Kbit/s and 500Kbit/s with maximum cable lengths 500m, 250m and 100m respec)vely. Trunkline/dropline cable budgets are strictly proscribed and must be followed. The F783E control top module for D-NET is shipped with MACID (module address) set to 63. * NOTE! •... - Page 42 The Producer/Consumer model • The F783E control module can be considered as having both Inputs and Outputs in both direc)ons, that is both upstream and downstream from the module. To reduce confusion this document refers to the producer/consumer model for informa)on transfer. In this model the F783E Module CONSUMES data from the control system or network (i.e., controls the solenoid) and PRODUCES data for the control system (sends the state of the posi)on switches back to...
-
Page 43: Safety Instruc)Ons
F783E / F783E 2.0 For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product 13.4. Safety instruc ons DANGER Danger of explosion when used in explosive atmospheres (only in the event of a fault in zone 2) -
Page 44: Electronic Module Led Indicators
F783E / F783E 2.0 For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product 13.5.3. Electronic module LED indicators Input/ output indicators: The DeviceNET module has three large LED indicator on the front. From leF to right:... -
Page 45: Programming Data
13.6. Programming data 13.6.1. Device type The F783E DeviceNET module is a Group 2 Slave device type “generic”. 13.6.2. Device status and alarms The Input Status Byte describes the state of the module inputs, service flag seBng, FTC and FTO )mers set, module low voltage alarm, and device failure alarm. -
Page 46: Node Beacon Func)On
F783E / F783E 2.0 For installa on in Ex. situa on: refer to special condi ons in Sec on 5 of this manual. Use only Ex. cer fied product 13.6. Programming data Cont’d 13.6.4. Node beacon func on When bits 4, 6 and 7 of the control byte are set, the module will signal its loca)on in the field be flashing the Status LED OFF- AMBER-RED at .5 sec intervals. -
Page 47: Hi-Viz Indication Option
The only serviceable components are the O-rings, to ensure the IP ra)ng of the cap, all replacement O-rings must be sourced from an authorised PENTAIR supplier. Remove the cap and gently push the lens upwards slightly from the inside, hook out the old O-ring and replace with a new one. -
Page 48: Decommissioning
Disassembly work should only be carried out by qualified personnel and only with the appropriate tools 15.2. Dismantling the F783E 2.0 control head Prior to star)ng work, check the system status. Confirm all system power is isolated and it is safe to disconnect cables... -
Page 49: Disposal
F783E / F783E 2.0 16. DISPOSAL Dispose of the device or components in an environmentally responsible manner ⇒ NOTE! Damage to the environment caused by device components contaminated with media • Observe the relevant disposal and environmental protec)on regula)ons •...