Pentair Biffi F02 Installation And Maintenance Instructions Manual

Pentair Biffi F02 Installation And Maintenance Instructions Manual

Electric actuator

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Biffi f02 quarter-turn electric actuator
InstallatIon and MaIntenance InstructIons
index
1
General safety instructions ......................... 1
2
Machine description .................................... 4
3
storage end pre-installation ....................... 6
4
installation .................................................... 7
5
lubrication ................................................. 14
6
7
8
Decommissioning ...................................... 21
9
Parts list and drawings.............................. 21
www.pentair.com/valves
1 General safety
instructions
1.1 intended use
the f02 electric actuators covered in this
instruction and operating Manual are designed
for the operation of any kind of quarter-turn
industrial valves (i.e., ball, butterfly, plug
and control valves) used in a wide range of
applications ranging from heavy industrial,
chemical, petrochemical plants, waterworks,
water pipelines, waste paper plants and power
plants to food, brewing and heating, ventilation,
air conditioning, etc.
Biffi will not be liable for any possible damage
or physical injury resulting from use in other
than the designated applications or by lack of
care during installation, operation, adjustment
and maintenance of the machine. such risks
lie entirely with the user. Depending on
the specific working conditions, additional
precautions may be requested.
considering that Biffi has no direct control
over particular applications, operation or
maintenance conditions, it is the operator's
responsibility to comply with all applicable
safety rules.
Please inform Biffi urgently if you face unsafe
situations not described in this ioM. it is the
sole responsibility of the operator to ensure
that the local health and safety regulations are
adhered to.
f02 are tested according to en 21680. noise
level is less than 65 dB (grade a) at 1 m
distance.
Warning
It is assumed that the installation, configuration,
commissioning, maintenance and repair works
are carried out by qualified personnel and
checked by responsible specialists.
© 2015 Pentair plc. all rights reserved.
Warning
Any repair work, other than the operations
outlined in this manual, is strictly reserved to
qualified Biffi personnel or to personnel directly
authorized by the company itself.
f02 electric actuators are designed in
accordance with the applicable international
rules and specifications, but the following
regulations must be observed in any case:
• the general and safety regulations
• the plant specific regulations and
requirements
• the proper use of personal and protective
devices (glasses, clothing, gloves, etc.)
• the proper use of tools, lifting and transport
equipment
• electrical installation, use and maintenance
on f02 has to be carried out in accordance
with the national legislation and statutory
requirement related to the safe use of f02
actuators, applicable to the site of installation
• should further information and guidance
related to the safe use of f02 actuators is
requested, please contact Biffi
Warning
The electronic parts of the F02 and all the optional
modules can be damaged by a discharge of static
electricity. Before you start, touch a grounded
metal surface to discharge any static electricity.
VCiOM-03859-en 15/09

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Summary of Contents for Pentair Biffi F02

  • Page 1: Table Of Contents

    65 dB (grade a) at 1 m distance. Warning It is assumed that the installation, configuration, commissioning, maintenance and repair works are carried out by qualified personnel and checked by responsible specialists. www.pentair.com/valves VCiOM-03859-en 15/09 © 2015 Pentair plc. all rights reserved.
  • Page 2 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 1.2 terMs and COnditiOns 1.4.2 explosionproof version the version of f02 suitable for installation in Biffi guarantees each single product to be free hazardous areas is designed and manufactured from defects and to conform to current goods according to en 50014, 50018, 50019, specifications.
  • Page 3 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 1.4.2.1 atex label for application in hazardous areas figure 1B Biffi l actuator duties a Manufacturer logo M explosionproof protection degree B Product model n Weatherproof protection degree c nominal output torque value...
  • Page 4: Machine Description

    Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 2 MacHine DescriPtion 2.3 eLeCtriCaL OperatiOn 2.4 ManuaL OperatiOn 2.1 generaL - control command ‘open’: counter-clockwise to be used in case of power supply failure or or clockwise rotation (selectable on the logic during actuator setting.
  • Page 5 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 2.5 desCriptiOn Of the Main parts OptiOnaL MOduLes seLeCtiOn taBLe Order OM1 i/O OM3 local Bluetooth OM11 OM13 the f02 actuator consists of five main parts: code additional module interface component pdp V0/V1 devicenet 3 wires module...
  • Page 6: Storage End Pre-Installation

    Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 3 storaGe anD iMpOrtant The actuator handwheel is removed for transport. Pre-installation If the actuator must be shipped fully assembled, please make sure the handwheel is packed 3.1 CheCks tO Be Carried Out When the securely to avoid all possible damage.
  • Page 7: Installation

    Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 4 installation 4.2 WOrking COnditiOn iMpOrtant Check the ‘ambient temperature range’ printed 4.1 CheCks tO Be perfOrMed BefOre standard f02 actuators are suitable for the on the nameplate, for the correct utilisation with...
  • Page 8 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons Warning Never lift the valve/actuator assembly without securing slings to both the valve and the actuator. Never use the handwheel to lift the actuator. 4.4 instaLLatiOn Of the f02 unit OntO a VaLVe Move the valve to the completely open position.
  • Page 9 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 4.6 setting Of the anguLar strOke: 4.8 pLant requireMents if the actuator angular stroke is stopped beyond MeChaniCaL stOps the end position (fully open or closed), proceed as follows: Protection devices (over-current breakers, it is important for the mechanical stops to •...
  • Page 10 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons Current aBsOrptiOn - singLe phase and dC VOLtage Operating Current absorption (a) selected time Model step (secs/90°) 24 V aC 48 V aC 90 V aC 110 V aC 230 V aC 264 V aC 24 V dC 48 V dC 90 V dC 110 V dC 230 V dC 264 V dC 2.26...
  • Page 11 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 4.9 reMOVaL Of the terMinaL BOard enCLOsure using a 5 mm allen key, loosen the four screws and remove the cover. Warning Pay attention not to damage the joint surfaces of the cover.
  • Page 12 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons remove the plugs from the cable entries. cables to the actuator, by linking them to the connect the motor supply cable previously for electrical connections use components terminal blocks termination as per diagram.
  • Page 13 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 4.12 CaBLe entries the sealing of cables and conduit entries should be carried out in accordance with national standards or the regulatory authorities that have certified the actuators. this is particularly true for units that are...
  • Page 14: Lubrication

    Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 6 actuator confiGuration iMpOrtant In case the screws of the cover must be replaced, Before connecting power to the actuator, check SS Class A4 grade 80 screw must be used with...
  • Page 15 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons removal of the control unit cover. figure 12 - 6.2 LOCaL COnfiguratiOn Of the f02 if the application requires different actuator the configuration of the actuator parameters is configurations, please proceed as described in...
  • Page 16 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons setup Base Card rotary switches position dip switch enter button setup default close limit PusH n.d. open limit PusH n.d. l/s close 1: by position PusH 0: by torque PusH l/s open...
  • Page 17 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 6.2.2 Close limit configuration by position 6.2.7 Open limit configuration by torque • Push enter pushbutton sW5 to confirm • Move switch sW4 to position 3 • When pushing sW5, the red leD switches on enter set up configuration: •...
  • Page 18 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 6.2.10 setting of the torque limiting device 6.2.12 reverse mode configuration actuator model 500 in closing • enter set up configuration: move switch sW3 • enter set up configuration: move switch sW3...
  • Page 19 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 6.2.14 Blinker / Local selector configuration the Monitor relay contacts can be set as Default configuration for Blinker / local close or oPen by changing the welding of selector relay is off (always open) JuMPer J1 on logic board.
  • Page 20: Maintenance And Troubleshooting

    Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 7 Maintenance anD iMpOrtant 7.2.4 the motor is very hot and does not start After maintenance work a few operations must be • Wait until the motor cools down before trying...
  • Page 21: Decommissioning

    Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons 7.2.6 the valve does not seat correctly • if the valve is stopped by torque in closing, increase the actuator output torque limit • if the valve is stopped by position in closing,...
  • Page 22 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons f02 MOdeL 063 - generaL asseMBLy pos. description quant. nut uni5588-M6 nut uni5588-M8 eccentric Planocentric gear spacer Ball bearing type 16002 Ball bearing type 16004 Ball bearing type 6001 esH screw uni5931-M6x8...
  • Page 23 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons f02 MOdeL 125 - generaL asseMBLy pos. description quant. nut uni 5588-M6 nut uni 5588-M8 eccentric Planocentric gear spacer Ball bearing type 16002 Ball bearing type 16004 Ball bearing type 6001...
  • Page 24 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons f02 MOdeL 250 - generaL asseMBLy pos. description quant. nut uni 5588-M12 nut uni 5588-M6 eccentric Planocentric gear spacer Ball bearing type 6005 Ball bearing type 6202 Ball bearing type 16002...
  • Page 25 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons f02 MOdeL 500 - generaL asseMBLy pos. description quant. nut uni 5588-M12 nut uni 5588-M6 eccentric Planocentric gear spacer Ball bearing type 6005 Ball bearing type 6202 Ball bearing type 16002...
  • Page 26 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons f02 MOdeL 1000 - generaL asseMBLy pos. description quant. nut uni 5588-M16 nut uni 5588-M6 eccentric Planocentric gear spacer Ball bearing type 6305 Ball bearing type 16002 Ball bearing type nJ202ecP...
  • Page 27 Biffi f02 quarter-turn electric actuator InstallatIon and MaIntenance InstructIons f02 MOdeL 2000 (gear reduCer) - generaL asseMBLy pos. description quant. nut M20 iso 4032 en 24032 Ball bearing type 6006 Ball bearing type 16004 Ball bearing type 61908 HsHc screw uni 5931-M6x16...
  • Page 28 Pentair trademarks and logos are owned by Pentair plc. all other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice.

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