Banner Q5X Series Instruction Manual
Laser triangulation sensor with dual mode for jam detection
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Summary of Contents for Banner Q5X Series
- Page 1 Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Instruction Manual Original Instructions 218902 Rev. A 14 September 2020 © Banner Engineering Corp. All rights reserved 218902...
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Page 2: Table Of Contents
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Contents 1 Product Description .................................4 1.1 Models ......................................4 1.2 Overview ......................................4 1.3 Laser Description and Safety Information ............................4 1.4 Features ......................................5 1.4.1 Display and Indicators ................................5 1.4.2 Buttons .................................... - Page 3 Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 7.3 Banner Engineering Corp Limited Warranty ..........................44...
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Page 4: Product Description
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 1 Product Description Class 2 laser CMOS sensor with dual outputs. Patent pending. • Laser triangulation sensor with enhanced Dual Mode algorithm optimized for Jam Detection • Range from 95 mm to 2000 mm (9.5 cm to 200 cm) •... -
Page 5: Features
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection For Safe Laser Use - Class 2 Lasers • Do not stare at the laser. • Do not point the laser at a person’s eye. • Mount open laser beam paths either above or below eye level, where practical. •... -
Page 6: Buttons
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Output Indicator Active TEACH Indicators (FLO, RET, BGS) • On—Output is on • RET on—Jam Retroreflective TEACH mode selected (default) • Off—Output is off • BGS on—Jam Background Suppression TEACH Stability Indicator (STB) mode selected •... -
Page 7: Installation
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 2 Installation 2.1 Sensor Orientation Optimize detection reliability and minimum object separation performance with correct sensor-to-target orientation. To ensure reliable detection, orient the sensor as shown in relation to the target to be detected. Figure 3. -
Page 8: Wiring Diagram
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 2.3 Wiring Diagram Load 10-30V dc 10-30V dc Load – – Remote 1 = Brown Load Input 2 = White 3 = Blue Figure 9. Channel 2 as PNP Discrete or PFM Output Figure 10. -
Page 9: Connecting To Rsd1
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 2.5 Connecting to RSD1 The following diagram depicts the connection of the Q5X to the optional RSD1 accessory. Double Ended Shielded MQDEC3-503SS MQDEC3-506SS MQDEC3-515SS MQDEC3-530SS Flying Lead Shielded Double Ended Sensor Pin 2 to Pin 5 MQDEC2-506 MQDC-4501SS MQDC-4506SS... -
Page 10: Button Map From Rsd1 To Sensor
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 5-Pin Male Threaded and 5-Pin Female Quick Disconnect M12/Euro-Style Cordset with Shield—Double Ended Model Length "L1" Style Pinout (Male) Pinout (Female) M12 X 1.0 - 6 H M12 X 1.0 - 6 g 1 = Brown 14.5 14.5... -
Page 11: Sensor Programming
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 3 Sensor Programming Program the sensor using the buttons on the sensor or the remote input (limited programming options). In addition to programming the sensor, use the remote input to disable the buttons for security, preventing unauthorized or accidental programming changes. - Page 12 Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Channel 1 Top Menu Sub Menu default setting) Output CH1 Select Zero Reference Location CH1 & CH2 Light Operate near: set zero displayed value to the housing face Dark Operate far: set zero displayed value to maximum detection range Shift Zero Reference after Teach CH1 &...
- Page 13 Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Channel 2 Top Menu Sub Menu Output CH2 Light Operate default setting) Dark Operate Complimentary to Output 1 set: Remote Teach input laser off when pulled high laser on when pulled high master slave pulse...
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Page 14: Output
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 3.2.1 Output Note: The number that follows out on the display indicates which channel is selected. The Output 1 menu is available in Channel 1. Use this menu to select light operate (LO) or dark operate (DO). The default output configuration is light operate. -
Page 15: Window Size
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Note: The number that follows trc on the display indicates which channel is selected. • —High-Speed Adaptive Tracking On • —Adaptive Tracking On • —Adaptive Tracking Off (default) OFF disables the Adaptive Tracking Algorithm—Prevents the sensor from adjusting the thresholds around the taught reference surface while the sensor is in dual mode. -
Page 16: Output Timing Delays
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Response Speed Response Speed in Sync Mode Repeatability Ambient Light Rejection Excess Gain 50 ms 100 ms 10 ms Enabled 3.2.7 Output Timing Delays Use this menu to select the output timing delay to be set. On and off delay timers can be used together. The default is no delay. -
Page 17: Zero Reference Location
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Totalizer The totalizer function changes the output only after counting a designated number of targets. After selecting this function, become available to define the output duration and to define required number of counts before the output changes. -
Page 18: Offset
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Display Reference Display Reference Zero = Near Shift = Off 50 cm (Default Setting) Zero = Far Shift = Off 50 cm Display Reference Display Reference Zero = Far Shift = On 50 cm Display Reference Display Reference... -
Page 19: Display View
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 3.2.11 Display View Use this menu to select the display view. The default is normal. • —Normal • —Inverted (rotated 180°) • —Normal and the display enters sleep mode after 60 seconds •... -
Page 20: Manual Adjustments
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 3.3 Manual Adjustments Manually adjust the sensor switch point using the buttons. 1. From Run mode, press either one time. The selected channel displays briefly, then the current setting value flashes slowly. 2. -
Page 21: Select The Teach Mode Using The Remote Input
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 3.4.1 Select the TEACH Mode Using the Remote Input 1. Access the TEACH selection. Action Result Double-pulse the remote input. displays. 2. Select the desired TEACH mode. Action Result Pulses TEACH Mode Jam retroreflective Jam background suppression... -
Page 22: Teach Procedures
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Button Instructions To enter mode, hold and press four times. To enter mode, hold and press seven times. Holding and pressing four times unlocks the sensor from either lock mode and the sensor displays Remote Input Instructions 1. - Page 23 Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Method Action Result Push Button Present the first target. The sensor-to-target distance must be within the The target's measurement value displays. sensor's range. Remote Input 2. Start the TEACH mode. Method Action Result...
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Page 24: Dynamic Background Suppression
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 3.6.2 Dynamic Background Suppression Dynamic TEACH sets a single switch point during machine run conditions. Dynamic TEACH is recommended for applications where a machine or process may not be stopped for teaching. The sensor takes multiple samples and the switch point is set between the minimum and the maximum sampled distances. -
Page 25: One-Point Window (Foreground Suppression)
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 5. Teach the sensor. Method Action Result Push Button Press TEACH to stop teaching the sensor. The new switch point flashes rapidly and the sensor returns to Run mode. Remote Input Single-pulse the remote input. -
Page 26: One-Point Background Suppression
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Method Action Result Push Button Present the target. The sensor-to-target distance must be within the sensor's The target's measurement value displays. range. Remote Input 2. Start the TEACH mode. Method Action Result Light Operate... - Page 27 Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Press and Press Hold > 2s again Switch Point Value A Figure 24. One-Point Background Suppression Note: The sensor must be set to to use the following instructions. The BGS and FLO indicators are amber to indicate Background Suppression mode.
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Page 28: Dual (Intensity + Distance)
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Condition TEACH Result Display One valid TEACH point that, after offset, Sets a switch point at 120 cm. and the switch point distance flash becomes invalid alternately on the display. 3.6.5 Dual (Intensity + Distance) Dual (intensity + distance) TEACH records the distance and amount of light received from the reference surface. -
Page 29: Jam Retroreflective
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Table 6: Expected TEACH Behavior for Dual (Intensity + Distance) Mode Condition TEACH Result Display One valid reference surface is taught within Sets a dual (intensity + distance) window The switching threshold flashes on the display. sensing range centered around the taught reference surface. -
Page 30: Jam Background Suppression
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Method Action Result flashes momentarily. Light Operate flash alternately on the display. The RET and BGS indicators Push Button Press and hold TEACH for longer than 2 seconds. flash. Dark Operate flash alternately on the display. - Page 31 Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Press and Press Hold > 2s again Switch Point Value A Figure 26. Jam Background Suppression Setup Diagram Note: The sensor must be set to to use the following instructions. The BGS indicator is amber to indicate Jam Background Suppression mode.
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Page 32: Pulse Frequency Modulation (Pfm) Output
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Condition TEACH Result Display One valid TEACH point that, after offset, Sets a switch point at 120 cm. and the switch point distance flash becomes invalid alternately on the display. 3.7 Pulse Frequency Modulation (PFM) Output The Q5X can generate pulses whose frequency are proportional to the sensor's measured distance, thereby providing a method for representing an analog signal with only a discrete counter. -
Page 33: Specifications
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 4 Specifications Sensing Beam Boresighting Visible red, Class 2 laser, 650 nm ± 43 mm at 2000 mm Supply Voltage (Vcc) Response Speed 10 to 30 V DC (Class 2 supply) (10% max ripple within limits) User selectable: 15, 25, or 50 ms Power and Current Consumption, exclusive of load Delay at Power Up... - Page 34 Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Beam Spot Size Remote Input Allowable Input Voltage Range: 0 to Vsupply Active High (internal weak pull-down): High state > (Vsupply – 2.25 V) at 2 mA maximum Active Low (internal weak pull-up): Low state < 2.25 V at 2 mA maximum Application Note For optimum performance, allow 10 minutes for the sensor to warm up...
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Page 35: Dimensions
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 4.1 Dimensions All measurements are listed in millimeters [inches], unless noted otherwise. www.bannerengineering.com - Tel: + 1 888 373 6767... -
Page 36: Performance Curves
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 4.2 Performance Curves Matte targets with a non-uniform reflectivity: 6% to 90% Matte targets with uniform reflectivity: 6% to 90% 1000 1200 1400 1600 1800 2000 Distance to Target (mm) Dimension X Target Background... -
Page 37: Additional Information
The robust detection capabilities of the Q5X allows successful detection even under non-ideal conditions in many cases. Typical reference surfaces are metal machine frames, conveyor side rails, or mounted plastic targets. Contact Banner Engineering if you require assistance setting up a stable reference surface in your application. -
Page 38: Abbreviations
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection The Q5X sensor can be taught non-ideal reference surfaces, such as surfaces outside of the sensor range or very dark surfaces. Teaching non-ideal reference surfaces may enable applications other than transparent or clear object detection, but best results for transparent or clear object detection require a stable reference surface. - Page 39 Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Abbreviation Description No valid signal in range The sensor has not been taught One-shot First Second Two-point TEACH (static background suppression) Automatic One-point background suppression Jam background suppression point (Channel 1, Channel 2) Button Cancel Complementary output...
- Page 40 Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Abbreviation Description Lock/locked Laser off Master Near zero reference location—the front of the sensor is 0 and the measurement increase as the target moves further away from the sensor Object Off delay timer (Channel 1, Channel 2) Offset (Channel 1, Channel 2) An applied offset resulted in an invalid switch point...
- Page 41 Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection Abbreviation Description Zero—select the zero reference location www.bannerengineering.com - Tel: + 1 888 373 6767...
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Page 42: Accessories
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection 6 Accessories 6.1 Cordsets 4-Pin Threaded M12/Euro-Style Cordsets—Single Ended Model Length Style Dimensions Pinout (Female) MQDC-406 2 m (6.56 ft) 44 Typ. MQDC-415 5 m (16.4 ft) Straight MQDC-430 9 m (29.5 ft) M12 x 1 ø... -
Page 43: Reference Targets
Q5X Laser Triangulation Sensor with Dual Mode for Jam Detection SMBQ5XDT SMBAMSQ5XP M4 X • Clamp bracket mounts M4 X 0.7 • Flat SMBAMS series 0.7 X 16 mm 5X M4 X 0.7 ISO-6H to sensor dovetail bracket X 12mm TAP THRU •... -
Page 44: Product Support And Maintenance
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.