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Summary of Contents for Optimum OPTimill MB 4
- Page 1 Operating Manual Version 1.1.1 Drilling- milling machine Part no. 3338450 333845001 333845002 333845003...
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Page 2: Table Of Contents
Table of contents Safety Rating plates.............................5 Safety instructions (warning notes)......................6 1.2.1 Classification of hazards .......................6 1.2.2 Other pictograms ...........................7 Intended use .............................8 Reasonably foreseeable misuses......................8 1.4.1 Avoiding misuse ..........................9 Possible dangers caused by the drilling- milling machine ..............10 Personnel qualification..........................10 1.6.1 Target group..........................10 1.6.2 Authorized persons ........................11 1.6.3 Obligations of the operating company ..................11... - Page 3 4.7.2 Speed table one-phase drive ...................... 29 Selecting the speed ..........................29 4.8.1 Standard values for cutting speeds..................... 30 4.8.2 Standard values for speeds with HSS – Eco – twist drills............31 Manual spindle sleeve feed with the fine feed..................31 4.10 Manual spindle sleeve feed with the spindle sleeve lever ..............
- Page 4 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and prod- uct innovations guarantee state-of-the-art products and safety at any time.
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Page 5: Safety
Always keep this documentation close to the milling machine. INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D-96103 Hallstadt, Germany Email: info@optimum-maschinen.de Rating plates Version 1.1.1 - 2021-1-25... -
Page 6: Safety Instructions (Warning Notes)
Fräsmaschine Optimum Maschinen Germany GmbH Milling machine Dr.-Robert-Pfleger-Str. 26 Fresadora D-96103 Hallstadt MB 4 Fraiseuse Fresatrice Frézka 333 84502 1600 U/min Freesmachine Porajyrsin Φρεζοδραπανο 1,1/1,5 kW Marógép 230 V / 1 Ph Freesmachine ~50 Hz Frezarka Máquina de fresar 320 kg Year Masinã... -
Page 7: Other Pictograms
In case of specific dangers, we replace the pictogram with general danger with a warning of injury to hands, hazardous electrical rotating parts. voltage, 1.2.2 Other pictograms Warning: danger of Warning: risk of stumbling! Warning: hot surface! Warning: biological hazard! slipping! Warning: automatic start- Warning: tilting danger! -
Page 8: Intended Use
If the drilling- milling machine is used in any way other than described above, modified without the approval of the company Optimum Maschinen Germany GmbH then the CNC machine is being used improperly. We will not be held liable for any damages resulting from any operation which is not in accord- ance with the intended use. -
Page 9: 1.4.1 Avoiding Misuse
1.4.1 Avoiding misuse Use of suitable cutting tools. Adapting the speed adjustment and feed to the material and workpiece. Clamp workpieces firmly and free of vibration. Risk of fire and explosion due to the use of flammable materials or cooling lubricants. Before processing inflammable materials (e.g. -
Page 10: Possible Dangers Caused By The Drilling- Milling Machine
normal trade coolants/lubricants are used for hard materials. Possible dangers caused by the drilling- milling machine The drilling- milling machine was built using state-of-the-art technology. Nevertheless, there is a residual risk as the drilling- milling machine operates with high speeds, ... -
Page 11: Authorized Persons
Qualified electrician With professional training, knowledge and experience as well as knowledge of respective standards and regulations, qualified electricians are able to perform work on the electrical sys- tem and recognise and avoid any possible dangers. Qualified electricians have been specially trained for the working environment, in which they are working and know the relevant standards and regulations. -
Page 12: 1.6.4 User's Obligations
1.6.4 User's obligations The user must have read and understood the operating instructions, be familiar with all safety devices and regulations and be able to operate the machine. 1.6.5 Additional requirements regarding qualification The following additional requirements apply for work on electrical components or equipment: ... -
Page 13: Safety Devices
Safety devices Use the drilling- milling machine only with properly functioning safety devices. Stop the drilling- milling machine immediately, if a safety device fails or is faulty or becomes ineffective. It is your responsibility! If a safety device has been activated or has failed, the drilling- milling machine must only be used if you ... -
Page 14: Protective Cover
1.9.2 Protective cover The drilling / milling head is equipped with a protective cover. Protective cover WARNING! Only remove the protective cover when the mains plug of the drilling- milling machine is disconnected. Img.1-3: Protective cover 1.9.3 Lockable master switch The lockable master switch can be secured in the "0"... -
Page 15: Personal Protective Equipment
General check Equipment Check Guards Mounted, firmly bolted and not damaged Signs, Installed and legible Markers Functional check Equipment Check Emergency switching off After the emergency switching off push button is pressed, the drilling- push button milling machine must switch off. It must only be possible to restart the machine, if the emergency switching off push button is unlocked and the ON switch has been pressed. -
Page 16: Switching-Off And Securing The Drilling- Milling Machine
Use the specified personal protective equipment. Ensure you wear close-fitting clothing and, if necessary, a hairnet. Do not use protective gloves when drilling or milling. Disconnect the shock-proof plug from the outlet before replacing the tool. Use appropriate agents to remove drilling and milling chips. -
Page 17: Inspection Deadlines
Comply with the required inspection intervals in accordance with the factory safety directive, operating equipment inspection. The operator of the machine must ensure that the electrical systems and operating equipment are inspected with regards to their proper condition, namely, by a qualified electrician or under the supervision and direction of a qualified electrician, prior to initial commissioning and after modifications or repairs, prior to recommissioning ... -
Page 18: Technical Specification
Technical specification The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. Electrical connection Motor 400V ~ 50Hz / 3Ph. 1,1/ 1,5 kW optional 400V / 3Ph. ~ 60Hz 1,1/ 1,5 kW 440V / 3 Ph. ~ 60Hz 1,1/ 1,5 kW 230V / 1Ph. - Page 19 Work area Height [mm] 2500 Length [mm] 2000 Width [mm] 2600 Speeds Gear stage slow [min 95 - 1600 Gear stage rapid [min 190 - 3200 Environmental conditions Temperature 5-35°C Humidity 25-80% Operating material Gear Mobilgear 627, ISO VG 100 Viscosity 100 cSt at 40°C or a comparable oil about 3,5 litres Bare steel parts...
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Page 20: Installation Plan
CAUTION! Depending on the overall noise exposure and the basic threshold values, machine operators must wear appropriate hearing protection. We generally recommend the use of noise and ear protection. Installation plan 1155 Schwerpunkt / Centre of gravity Img.2-1: Installation plan Translation of original instruction Version 1.1.1 - 2021-1-25... -
Page 21: Delivery, Interdepartmental Transport, Assembly And Commissioning
Delivery, interdepartmental transport, assembly and commissioning Notes on transport, installation, commissioning Improper transport, installation and commissioning is liable to accidents and can cause damage or malfunctions to the machine for which we do not assume any liability or guarantee. Transport the scope of delivery secured against shifting or tilting with a sufficiently dimen- sioned industrial truck or a crane to the installation site. -
Page 22: Scope Of Delivery
Scope of delivery INFORMATION The drilling- milling machine is delivered pre-assembled. Compare the scope of delivery with the attached packing list. Check the status of the machine immediately upon receipt and claim possible damages at the last carrier also if the packing is not being damaged. In order to ensure claims towards the freight carrier we recommend you to leave the machines, devices and packing material for the time being in the status at which you have determined the damage or to take photos of this sta- tus. -
Page 23: 3.3.3 Assembly
3.3.3 Assembly Check that the milling machine foundation is horizontal with a spirit level. Check that the foundation has sufficient load-bearing capacity and rigidity. Img.3-1: Machine base ATTENTION! Insufficient rigidity of the foundation leads to the superposition of the vibrations of the drilling-milling machine and of the underground (natural frequency of components). -
Page 24: First Commissioning
Only use the tool holders (e.g. drill chuck) which were delivered with the machine or which are offered as optional equipment by OPTIMUM. Only use tool holders in the intended admissible speed range. Tool holders may only be modified in compliance with the recommendation of OPTIMUM or the clamping device manufacturer. 3.4.1... -
Page 25: Operation
Operation Control and indicating elements Item Designation Item Designation Draw-in rod cap Rotary selector switch gear stage Meter rule with scale Spindle protection Clamping screw drilling-milling head Star grip for spindle sleeve feed Activation of the fine adjustment Fine adjustment of spindle sleeve Milling head height adjustment hand crank Clamping lever for spindle sleeve Adjustable limit stops... -
Page 26: Safety
Safety The drilling- milling machine must only be operated under the following conditions: The drilling- milling machine is in proper working order. The drilling- milling machine is used as intended. The operating manual is followed. All safety devices are installed and activated. Eliminate or have all malfunctions rectified promptly. -
Page 27: Removal
The milling head is fitted with an M12 draw-in rod. Remove the cap. Draw-in rod Clean the seat in the spindle / quill. Clean the cone of your tool. Insert the tool in the spindle / quill. ... -
Page 28: Changing The Speed Range
Changing the speed range ATTENTION! Wait until the drilling-milling machine has come to a complete halt before changing the speed using the gear switch. There are two levers to switch over the gear to the desired spindle speed at the front side of the machine. -
Page 29: Speed Table One-Phase Drive
4.7.2 Speed table one-phase drive Img.4-3: Speed table Selecting the speed The correct speed is an important factor for milling. The speed determines the cutting speed by which the cutting edges cut the material. The service life of the tool can be increased and the working result optimized by selecting the correct cutting speed. -
Page 30: 4.8.1 Standard Values For Cutting Speeds
4.8.1 Standard values for cutting speeds [m/min] with high-speed steel and hard metal for upcut milling. Tool Steel Grey cast iron alloy case-hardened Plain milling cutters and shell end mills 10 - 25 10 - 22 150 - 350 [m/min] Relieved milling cutters [m/min] 15 - 24 10 - 20... -
Page 31: Standard Values For Speeds With Hss - Eco - Twist Drills
4.8.2 Standard values for speeds with HSS – Eco – twist drills Cooling Drill diameter Material 5600 3550 2800 2240 2000 1600 1400 1250 1120 Steel, unalloyed, up to 600 N/mm 0.04 0.063 0.08 0.10 0.125 0.125 0.16 0.16 0.20 3150 2000 1600... -
Page 32: Manual Spindle Sleeve Feed With The Spindle Sleeve Lever
4.10 Manual spindle sleeve feed with the spindle sleeve lever ATTENTION! The clutch of the fine feed has to be disengaged before the spindle sleeve lever can be used. Activating the spindle sleeve lever when the fine feed is engaged may damage the clutch. -
Page 33: Thread Tapping
4.12 Thread tapping Img.4-7: Thread tapping Item Designation Item Designation Cycle end limit switch Operating mode selector switch Turning direction reversal switch Spindle rotation direction push button Depth stop Activation of fine adjustment of spindle sleeve Set the operating mode selector switch (19) to threading. ... -
Page 34: Maintenance
Maintenance In this chapter you will find important information about Inspection Maintenance Repair of the drilling- milling machine. ATTENTION! Properly performed regular maintenance is an essential prerequisite for operational safety, failure-free operation, long service life of the drilling- milling machine and ... -
Page 35: Inspection And Maintenance
Inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions. Any indicated intervals therefore are only valid for the corresponding approved con- ditions. Interval Where? What? How? Safety check on page 14 Start of work, after every... - Page 36 Interval Where? What? How? For oil change use an appropriate collecting tray of suffi- cient capacity. Have the drilling-milling machine run for a few minutes, the oil will heat up and will slightly penetrate from the opening. Remove the oil drain plug.
- Page 37 Interval Where? What? How? Clamp the milling head. Remove the service cover from the column. Every six Lubricate the gearwheels. Lubricate months Increased gap in the milling table spindles can be reduced by resetting the spindle nuts. The spindle nuts are reset by reduc- ing the thread flanks of the spindle nut by means of a take-up screw.
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Page 38: Repair
If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions. -
Page 39: Ersatzteile - Spare Parts
Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following : Seriennummer - Serial No. Maschinenbezeichnung - Machines name Herstellungsdatum - Date of manufacture Artikelnummer - Article no. Die Artikelnummer befindet sich in der Ersatzteilliste. -
Page 40: Fräskopf 1 Von 6 - Milling Head 1 Of 6
Fräskopf 1 von 6 - Milling head 1 of 6 Abb.6-1: Fräskopf 1 von 6 - Milling head 1 von 6 DE | EN Originalbetriebsanleitung Version 1.1.1 - 2021-1-25... -
Page 41: Fräskopf 2 Von 6 - Milling Head 2 Of 6
Fräskopf 2 von 6 - Milling head 2 of 6 Abb.6-2: Fräskopf 2 von 6 - Milling head 2 von 6 DE | EN Version 1.1.1 - 2021-1-25 Originalbetriebsanleitung... -
Page 42: Fräskopf 3 Von 6 - Milling Head 3 Of 6
Fräskopf 3 von 6 - Milling head 3 of 6 Abb.6-3: Fräskopf 3 von 6 - Milling head 3 von 6 DE | EN Originalbetriebsanleitung Version 1.1.1 - 2021-1-25... -
Page 43: Fräskopf 4 Von 6 - Milling Head 4 Of 6
Fräskopf 4 von 6 - Milling head 4 of 6 Abb.6-4: Fräskopf 4 von 6 - Milling head 4 von 6 DE | EN Version 1.1.1 - 2021-1-25 Originalbetriebsanleitung... -
Page 44: Fräskopf 5 Von 6 - Milling Head 5 Of 6
Fräskopf 5 von 6 - Milling head 5 of 6 Abb.6-5: Fräskopf 5 von 6 - Milling head 5 von 6 DE | EN Originalbetriebsanleitung Version 1.1.1 - 2021-1-25... -
Page 45: Fräskopf 6 Von 6 - Milling Head 6 Of 6
Fräskopf 6 von 6 - Milling head 6 of 6 Abb.6-6: Fräskopf 6 von 6 - Milling head 6 von 6 DE | EN Version 1.1.1 - 2021-1-25 Originalbetriebsanleitung... -
Page 46: Fräsfutterschutz - Milling Chuck Protection
6.10 Fräsfutterschutz - Milling chuck protection Abb.6-7: Fräsfutterschutz - Milling chuck protection DE | EN Originalbetriebsanleitung Version 1.1.1 - 2021-1-25... -
Page 47: Schaltbox - Switch Box
6.11 Schaltbox - Switch box Abb.6-8: Schaltbox - Switch box MB4 - Teileliste Fräskopf - Parts list milling head Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Gehäuse Housing Pinole Sleeve 0303434002 Pinole komplett Sleeve complete 0303434002CPL Dichtung Seal 0303434003 Kegelrollenlager Taper roller bearing... - Page 48 Platte Plate 0303434011 Kugellager Ball bearing 6007-2Z 0406007R Sicherungsring Retaining ring DIN 472 - 62 x 2 042SR62I Passfeder Fitting key DIN 6885/5x5x14 042P5516 Sicherungsring Retaining ring DIN 471 - 35x1,5 042SR35I Innensechskantschraube Hexagon socket screw ISO 4762 - M5x12 Kugellager Ball bearing 6202-2Z...
- Page 49 Zahnrad Gear 0303434058 Halter Holder 0303434059 Innensechskantschraube Hexahon socket screw ISO 4762 - M8 x 30 Buchse Bushing 0303434061 Sechskantmutter Hexagon screw Gewindestange Graduated rod 0303434063 Endanschlag Limited block 0303434064 Spannstift Spring pin 3 X 16 Schraube Screw 0303434066 Welle Shaft 0303434067 Scheibe...
- Page 50 Scheibe Washer Innensechskantschraube Socket head screw GB 70-85 - M6 x 16 Rändelschraube Knurled screw Halterung Fixture 0302024149CPL Mikroschalter Microswitch 030031712018 Platte Plate Alu- Profil Aluminium profile Bohrfutterschutz Drill chuck protection 0302024153CPL Schraube Screw GB819-85/M5x8 Lüfter Deckel Cover JUCHE LXW16-16/ Mikroschalter Micro switch Dichtung...
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Page 51: Säule - Column
6.12 Säule - Column 59-1 Abb.6-9: Säule - Column DE | EN Version 1.1.1 - 2021-1-25 Originalbetriebsanleitung... -
Page 52: Kreuztisch - Cross Table
6.13 Kreuztisch - Cross table Abb.6-10: Kreuztisch - Cross table DE | EN Originalbetriebsanleitung Version 1.1.1 - 2021-1-25... - Page 53 MB4 - Ersatzteilliste Kreuztisch - Spare parts list cross table Designation Menge Grösse Artikelnummer Bezeichnung Qty. Size Item no. Maschinenfuss base Säule column Flansch square flange Führung Guide Keilleiste gib strip 03338460305 Schaube screw Kugellager bearing Spindel table screw 03338460308 Kupplung dial clutch Skalenring...
- Page 54 Schraube screw M8x45 Schraube screw M8x15 Keilleiste gib strip 03338460348 Block movable fixed block 0333812013 Anschlag fixed block support 0333812062 Keilleiste gib strip 03338460352 Schraube screw M6x16 Lagerbock Lagerbock Welle shaft 03338460355 Zahnrad gear 03338460356 Kugellager bearing 6004.2Z 0406004ZZ Sicherungsring retaining ring Flansch flange...
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Page 55: Maschinenschilder - Machine Labels
6.14 Maschinenschilder - Machine labels Abb.6-11: Maschinenschilder - Machine labels Ersatzteilliste Maschinenschilder - Spare part list machine labels Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Article no. Schild Frontabdeckung Front cover lable Schild Steuerbox Control box cover Schild Hauptschalter Main switch lable Schild Motor Motor Lable Maschinenschild... -
Page 56: Schaltplan Drehstromantrieb - Wiring Diagram Three-Phase Drive
6.15 Schaltplan Drehstromantrieb - Wiring diagram three-phase drive DE | EN Originalbetriebsanleitung Version 1.1.1 - 2021-1-25... -
Page 57: 6.15.1 Teileliste Elektrik - Parts List Electrical Components - 400V
6.15.1 Teileliste Elektrik - Parts list electrical components - 400V MB4 - Elektrik - Electrical components - 400V Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Sicherheitschalter Mill chuck safety switch Frässchutz 1B7.1 Endschalter oben Top end switch 1B7.2 Endschalter unten Below end switch Schutzschalter... -
Page 58: Schaltplan Einphasiger Antrieb - Wiring Diagram One-Phase Drive
6.16 Schaltplan einphasiger Antrieb - Wiring diagram one-phase drive DE | EN Originalbetriebsanleitung Version 1.1.1 - 2021-1-25... -
Page 59: 6.16.1 Teileliste Elektrik - Parts List Electrical Components - 230V
6.16.1 Teileliste Elektrik - Parts list electrical components - 230V MB4 - Elektrik - Electrical components - 230V Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Sicherheitschalter Frässchutz Mill chuck safety switch Endschalter oben Top end switch Endschalter unten Below end switch Schutzschalter Safety switch... -
Page 60: Malfunctions
Malfunctions Milling machine malfunctions Cause/ Malfunction Solution possible effects Milling machine cannot be • Power-on sequence not observed. • Switching on the drilling-mill- switched on ing machine on page 26 • Have it checked by qualified per- sonnel. Tool "burnt". •... -
Page 61: Appendix 8.1 Copyright
Appendix Copyright This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, either partial or total. Subject to technical changes without notice. Terminology/Glossary Term Explanation... -
Page 62: Liability Claims/Warranty
Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any addi- tional warranty are neither an acceptance of the defects nor an acceptance of its obligation to compensate. These services neither delay nor interrupt the warranty period. -
Page 63: Storage
Example: not stackable - do not stack a second pack- ing case on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those spec- ... -
Page 64: Disposal Of New Device Packaging
8.5.2 Disposal of new device packaging All used packaging materials and packaging aids from the machine are recyclable and gener- ally need to be supplied to the material reuse. The packaging wood can be supplied to the disposal or the reuse. Any packaging components made of cardboard box can be chopped up and supplied to the waste paper collection. -
Page 65: Disposal Via Municipal Collection Facilities
We would be grateful if you could send us the following information: Modified settings Any experiences with the drilling- milling machine which might be important for other users Recurring malfunctions Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt email: info@optimum-maschinen.de Version 1.1.1 - 2021-1-25 Translation of original instruction... - Page 66 EC Declaration of Conformity according to Machinery directive 2006/42/EC, Annex II 1.A The manufacturer / distributor Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt, Germany hereby declares that the following product Product designation: Hand-controlled drilling and milling machine...
- Page 67 oil-compare-list.fm Viskosität Schmierstoffe Viskosity Kennzeich- Lubricant nung nach Viscosité ISO VG DIN 51502 Lubrifiant DIN 51519 mm²/s (cSt) Aral Degol BG BP Energol SPARTAN Klüberoil Mobilgear Shell Omala VG 680 CLP 680 Meropa 680 GR-XP 680 EP 680 GEM 1-680 Aral Degol BG BP Energol SPARTAN...
- Page 68 Techno Service GmbH ; Detmolder Strasse 515 ; D-33605 Bielefeld ; (++49) 0521- 924440 ; www.metaflux-ts.de haute vitesse Schneidöl Aquacut C1, 10 L Gebinde, Artikel Nr. 3530030 Kühlschmiermittel EG Sicherheitsdatenblatt Cooling lubricants Chevron Aral Emusol BP Sevora Esso Kutwell Mobilcut Shell Adrana http://www.optimum-daten.de/ Soluble Oil B Lubrifiants de refroidisse- data-sheets/Optimum-Aqua- ment cut_C1-EC-datas- heet_3530030_DE.pdf oil-compare-list.fm...
- Page 69 Index Assembly ..............23 Safety instructions ............6 Scope of delivery ..........22 Changing the speed range ........28 Service Hotline ............. 39 Clamping the tool ..........26 Spare parts Hotline ..........39 Cleaning and lubrication ........24 Specialist dealer ........... 38 Commissioning .............24 Speed range ............
- Page 70 Quellenverzeichnis von Ihrem Fachhändler Metallbau Mehner Optimum Fräsmaschinen und CNC Fräsmaschinen: Optimum MB4 Übersicht OPTImill MB4 • ◦ OPTImill MB4 Ersatzteile ◦ OPTImill MB4 Zubehör OPTImill Zubehör • Ihr Ersatzteil nicht in den Listen? Direkt zum >>Formular Download<<. Tragen sie Ihr Maschinenmodell, samt Bauteil und Artikelnr.
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