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Adtech iMASTER – A1 Series User Manual

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A1-User's Manual
Doc. No
ADT-A1-01-E201709(04)
iMASTER – A1
User's Manual

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Summary of Contents for Adtech iMASTER – A1 Series

  • Page 1 A1-User’s Manual Doc. No ADT-A1-01-E201709(04) iMASTER – A1 User’s Manual...

  • Page 2: Table Of Contents

    A1-User’s Manual CONTENTS 1. A1 series VFD ..................１ 1.1 Information before Use ........................１ 1.1.1 Check of product ..........................１ 1.1.2 Parts ..............................１ 1.1.3 Preparation of device and Parts for operation ................２ 1.1.4 Installation ............................２ 1.1.5 Distribution ............................
  • Page 3 A1-User’s Manual 7.3 Frequency Command Source to Input Terminal – Multi Speed Frequency ......５２ 7.4 Frequency Command Source to Input Terminal – Up/Down ..........５３ 7.5 Frequency Command Source to Modbus RS-485 ..............５４ 7.6 Run Command Source to Run / Stop Keys on Keypad ............５５ 7.7 Run Command Source to Input Terminal ..................
  • Page 4 A1-User’s Manual 8.2.9 Start/Stop/Direction ........................１０６ 8.2.10 Start/Stop mode ......................... １１１ 8.2.11 Frequency reference........................１１４ 8.2.12 Acceleration/Deceleration ......................１２４ 8.2.13 Speed Search ..........................１２８ 8.2.14 Over voltage suppression ......................１２９ 8.2.15 KEB ............................... １３５ 8.2.16 DWELL ............................１３６ 8.2.17 Frequency limits ......................... １３７ 8.2.18 Fault functions ..........................

  • Page 5: A1 Series Vfd

    A1-User’s Manual 1. A1 series VFD Information before Use 1.1.1 Check of product Bring the VFD out of the box, check the rating shown on a side of the product body and whether the VFD type and rated output are exactly what you ordered. Check also whether the product has been damaged during delivery.

  • Page 6: Preparation Of Device And Parts For Operation

    A1-User’s Manual 1.1.3 Preparation of device and Parts for operation Preparation for operation might slightly vary. Prepare parts according to the use. 1.1.4 Installation Make sure you install the product correctly considering the place, direction or surroundings in order to prevent decrease in the life and performance of the VFD. 1.1.5 Distribution Connect the power supply, electric motor and operating signals (control signals) to the terminal...

  • Page 7: Remove The Front Cover

    A1-User’s Manual 1.2.2 Remove the front cover 1. Keypad(LED/LCD) Release screws and 2. Logic BOX remove the front cover 3. Upper plate 4. Power terminal ３...

  • Page 8: Specifications

    A1-User’s Manual 2. Specifications Specifications 2.1.1 200V class (032A ~ 310A) Model A1-xxxA (Note1) 18.5 Motor Applied [kW] (Note2) 18.5 Rated Output (Note3) Current [A] 200V Rated 240V Rated Output Capacity [kVA] 200V 240V Output Frequency [Hz] 0~400Hz (Note4) Output Voltage [V] 3 Phase 200~240V (Note5) Available Voltage [V]...

  • Page 9: Class (016A ~ 217A)

    A1-User’s Manual 2.1.2 400V class (016A ~ 217A) Model A1-xxxA (Note1) 18.5 Motor Applied [kW] (Note2) 18.5 Rated Output (Note3) Current [A] 380V Rated 480V Rated Output Capacity [kVA] 380V 480V Output Frequency [Hz] 0~400Hz (Note4) Output Voltage [V] 3 Phase 380~480V (Note5) Available Voltage [V] 3-phase 380~480V (±...

  • Page 10: Class (260A ~ 296A)

    A1-User’s Manual 2.1.3 400V class (260A ~ 296A) Model A1-xxxA (Note1) Motor Applied [kW] (Note2) Rated Output (Note3) Current [A] 380V 480V Rated Rated Output Capacity [kVA] 380V 480V Output Frequency [Hz] 0~400Hz (Note4) Output Voltage [V] 3 Phase 380~480V (Note5) Available Voltage [V] 3-phase 380~480V (±...

  • Page 11: Other Commons

    A1-User’s Manual 2.1.4 Other commons 1) Control & Operation Features Performance Specification Control Method V/F control, Sensorless Vector (Note1) Output Frequency Range 0.5 ∼ 400Hz (Sensorless Vector Control: 0.5 ∼ 300Hz) (Note2) Digital command ± 0.01% of Max Frequency / Frequency Accuracy Analog Frequency ±...
  • Page 12 A1-User’s Manual Features Performance Specification Run (VFD Running Status Signal)  Intelligent Output FA1 (Frequency Arrival Signal 1)  Terminal FA2 (Frequency Arrival Signal 2)  OL (Overload Alarm) (RN0-RN1,RN2-RN3,  OD (PID Error Deviation Signal) AL0-AL1-AL2)  AL (Fault Signal) ...
  • Page 13 A1-User’s Manual 3) Use Environment & Option Feature Performance Specification CT (Heavy Duty) load: - 10 ~ 50℃ VT (Normal Duty) load: - 10~ 40℃ Ambient Temperature (It is recommended that you use less than 80% load when you use VT load at 50℃. And if ambient temperature is above 40℃, Carrier frequency should be lower than default value.) Storage temperature...

  • Page 14: Installation

    A1-User’s Manual 3. Installation Installation 3.1.1 Cautions before installation CAUTION Failure to following recommendation may result in VFD damage, Personal Injury, or Fire. Be sure to install the unit on flame resistant material such as metal.  Be sure not to place anything flammable such as corrosive gas, explosive gas, ...
  • Page 15 A1-User’s Manual CAUTION Avoid direct ray of light or a warm and humid place.  Install the VFD in a place free from dust, corrosive gas, explosive gas, combustible gas,  mist of coolant and sea damage. Allowable Temperature range (14 to 122° F, -10 to 50℃). ...

  • Page 16: A1 Dimension (Ip00)

    A1-User’s Manual 3.1.2 A1 Dimension (IP00) Summarized that is the dimension of A1 models Respective drawing and sizes are specified in 1) ~ 4) Weight Model Frame [mm] [mm] [mm] [mm] [mm] [KG] A1-032A-2 8.00 A1-045A-2 8.00 A1-064A-2 8.00 A1-076A-2 11.00 A1-090A-2 11.00...
  • Page 17 A1-User’s Manual Weight Model Frame [inch] [inch] [inch] [inch] [inch] [Ibs] A1-032A-2 7.08 5.11 15.74 15.35 9.25 17.63 17.63 A1-045A-2 7.08 5.11 15.74 15.35 9.25 17.63 A1-064A-2 7.08 5.11 15.74 15.35 9.25 A1-076A-2 8.66 6.69 17.91 17.51 9.25 24.25 A1-090A-2 8.66 6.69 17.91...
  • Page 18 A1-User’s Manual 1) F1 (A1-032A-2, A1-045A-2, A1-064A-2 / A1-016A-4, A1-023A-4, A1-032A-4) 180 (7.09") [W] 2-Ø 5 (0.2") 235 (9.25") [D] 15 (0.59") 130 (5.12") [W1] 220 (8.66") 2-5 (0.2") 130 (5.51") １４...
  • Page 19 A1-User’s Manual 2) F2 (A1-076A-2, A1-090A-2/ A1-038A-4, A1-045A-4, A1-058A-4) 220 (8.66") [W] 2-Ø 5 (0.2") 235 (9.25") [D] 15 (0.59") 170 (6.69") [W1] 220 (8.66") 2-5 (0.2") 170 (7.09") １５...
  • Page 20 A1-User’s Manual 3) F3 (A1-114A-2, A1-140A-2/ A1-075A-4, A1-090A-4) 2-Φ9 (0.35") 270 (10.63") [W] 200 (7.87") [W1] 15 (0.59") 250 (9.84") 2-9 (0.35") 200 (7.87") [W1] １６...
  • Page 21 A1-User’s Manual 4) F4 (A1-170A-2, A1-205A-2/ A1-110A-4, A1-149A-4) 2-Φ9 (0.35") 295 (11.61") [W] 200 (7.87") [W1] 15(0.59") 250 (9.84") 2-9 (0.35") 200 (7.87") [W1] １７...
  • Page 22 A1-User’s Manual 5) F5 ( A1-261A-2, A1-310A-2/ A1-176A-4, A1-217A-4) 2-Φ12 (0.47") 345 (13.58") [W] 15(0.59") 260 (10.24") 230 (9.06") [W1] 2-12 (0.47") 230 (9.06") [W1] １８...
  • Page 23 A1-User’s Manual 6) F6 (A1-260A-4, A1-296A-4) 2-Φ12 (0.47") 385 (15.16") [W] 280 (11.02") [W1] 15(0.59") 260 (10.24") 2-12 (0.47") 280 (11.02") [W1] １９...

  • Page 24: Wiring

    A1-User’s Manual 4. Wiring Wiring 4.1.1 Installation method of VFD keypad to panel 1) Separate the Keypad from case Pressing the upper locking hook of keypad, pull it up. 2) Connection As showing figure, Connect cable between keypad(RJ45 port) and logic box(RJ45 port). ２０...

  • Page 25: Wiring Precaution

    A1-User’s Manual 4.1.2 Wiring precaution 1) Main Power Terminals: R(L1), S(L2), T(L3) Connect the main power terminals (R(L1), S(L2) and T(L3)) to the power supply through  an electromagnetic contactor or an earth-leakage breaker. These devices isolate the utility power supply from the VFD and prevent the spread of damage. This unit is designed to be used on a three-phase power supply.
  • Page 26 A1-User’s Manual 3) Regenerative Braking Unit Terminals: P, N ( >= 30kW(40HP) Units) VFDs rated greater than and equal to 30KW (40HP) do not contain an internal BRD  circuit. If regenerative braking is going to occur, then an external BRD circuit (Option) is required along with a resistor.
  • Page 27 A1-User’s Manual 5) Specifications of power terminal block and internal fuse Tightening torque and wire range for field wiring terminals are marked adjacent to the terminal or the wiring diagram. Select a molded case circuit breaker (MCCD) with a rated current 1.5 to 2 times higher than the VFD rated current Distribution fuse size information is shown in the table below.
  • Page 28 A1-User’s Manual 1/0 or 105.5 or 0.80~1.20 FWH- A1-110A-4 22/0.87 4*2P (41.7)*2P (7.08~10.6) 250A 0.80~1.20 FWH- A1-149A-4 3*2P (52.6)*3P 22/0.87 (7.08~10.6) 350A 0.80~1.20 FWH- A1-176A-4 2*2P (66.4)*2P 22/0.87 (7.08~10.6) 400A 0.80~1.20 FWH- A1-217A-4 1/0*2P (105.5)*2P 22/0.87 (7.08~10.6) 500A 0.80~1.80 FWH- A1-260A-4 2/0*2P (133.1)*2P...

  • Page 29: A1Terminal Connection Diagram And Description

    A1-User’s Manual 4.1.3 A1Terminal Connection Diagram and Description 1) A1 VFD terminal connection overview is shown below. There are three segments of Connections Power Circuit  Control Circuit  Communication Circuit  RB : 5 . 5 ~ 22 kW ( HD ) iMASTER Power Circuit Power Supply 3 Phase...
  • Page 30 A1-User’s Manual A1 VFD terminal names and descriptions are summarized Terminal Name In/Out Functional Description Value Main Circuit Connector 200 ~240V ± 10% R,S,T (L1, L2, L3) 3 Phase 50/60 Hz, AC input power supply. 380 ~480 V ± 10% U,V,W (T1,T2,T3) 3 Phase PWM output power for motor Optional External Braking Unit Connector.

  • Page 31: Terminal Wiring Diagram (Power Terminal Block)

    A1-User’s Manual 4.1.4 Terminal wiring diagram (Power terminal block) Terminal view of corresponding VFD are shown below R ( L 1 ) S ( L 2 ) T ( L 3 ) RB (+) P (+) N ( - ) U ( T 1 ) V ( T 2 ) W ( T 3 )
  • Page 32 A1-User’s Manual Power terminal (F1,F2) Power terminal (F3~F6) ２８...

  • Page 33: Control Terminal Line Diagram (Basic I/O Terminal Block)

    A1-User’s Manual 4.1.5 Control terminal line diagram (Basic I/O terminal block) 1) External control connection terminals The layout of external control connection terminals of the drive is shown below. 1. +24Vdc input connector 2. Logic-to-SMPS link connector 3. Keypad connector 4.
  • Page 34 A1-User’s Manual 3) Configuration for Sinking and Source Modes SW2: Sink/Source switch SW: Power selection switch (Internal 24V or External 24V) Source Mode(Internal power supply) Source Mode(External power supply) PNP TRANSISTOR PNP TRANSISTOR External Power supply +24V IGND IGND Don’t care Sink Mode(Internal power supply) Sink Mode(External power supply) NPN TRANSISTOR...
  • Page 35 A1-User’s Manual 4) Sinking and Source Modes selection (Output signal) RN0(RN2) RN0(RN2) RN1(RN3) RN1(RN3) 5) Communication Connect Transmit/Receive Transmit/Receive +side -side The termination resistor of the RS 485 2nd communication has a purpose of preventing the distortion and attenuation of the communication line. This resistor means the impedance matching resistor in long distance transport of RS 485 data.
  • Page 36 A1-User’s Manual 6) Internal Wiring Control circuit wires are insulated from power  Power cables lines (R,S,T,U,V,W) (R,S,T,P,N,U,V,W) Use twisted screened cable for input and  output wires of the control circuit terminals Limit the connection wires to 65 feet Control cables ...

  • Page 37: Peripheral Devices

    A1-User’s Manual 5. Peripheral Devices Peripheral Devices 5.1.1 Composition of peripheral devices For better system performance enhancement, optional accessories may be used with VFD. Note1: Be sure to consider the capacity of the circuit breaker to be used.  Note2: Be sure to use larger wire for power lines if the distance exceeds 20m. ...

  • Page 38: Dynamic Braking Unit (Dbu) And Resistors

    A1-User’s Manual 5.1.2 Dynamic braking unit (DBU) and Resistors Dynamic Braking Resistor 200V Drive 150% Torque, 5% ED 400V Drive 150% Torque, 5% ED VFD Model Ω VFD Model Ω A1-032A-2 A1-016A-4 A1-045A-2 1200 A1-023A-4 1200 A1-064A-2 2400 A1-032A-4 2400 A1-076A-2 2400 A1-038A-4...

  • Page 39: Keypad

    A1-User’s Manual 6. Keypad Keypad View & Operation 6.1.1 Keypad View Standard Keypad is used in VFD parameter setting, Monitor display and VFD operations. LCD TYPE LED TYPE LED-knob TYPE 1) Dimensions - LCD TYPE Unit : mm(inch) 27.5(1.08") [D] 4.3(0.17") 80.5(3.17") [W] 20.3(0.80")
  • Page 40 A1-User’s Manual 2) Dimensions - LED TYPE Unit : mm(inch) 27.5(1.08") [D] 4.3(0.17") 80.5(3.17") [W] 20.3(0.80") 3) Dimensions - LED_KNOB TYPE Unit : mm(inch) 30.2(1.19") [D] 4.3(0.17") 20.3(0.80") 80.5(3.17") [W] ３６...
  • Page 41 A1-User’s Manual 4) Dimensions - Panel Mount Unit : mm(inch) 50(1.97") 10(0.39") 30(1.18") 2-Ø 3.5 ３７...

  • Page 42: Keypad Operation

    A1-User’s Manual 6.1.2 Keypad operation 1) Configuration of LED Keypad Program Key Selection Key Direction Key Local/Remote key Run Key Stop/Reset Key Arrow Key Mini USB Function • Move to fault history • previous • Cancel at setting mode • Move to menu •...
  • Page 43 A1-User’s Manual 2) LED keypad Control method (1) Movement in main MENU Modi Set.P triP dEC.t ACC.t rEF.F Mon.P oUt.v oUt.C oUt.F 0.00 oUt.F Output frequency monitor (01.01) oUt.C Output current monitor (01.05) oUt.v Output voltage monitor (01.08) Mon.P Parameter monitors (01.XX ~ 05.XX) rEF.F Frequency ref input (22.01) ACC.t...
  • Page 44 A1-User’s Manual (1) Parameter movement oUt.F 0.00 ― ― 01.01 01.02 01.XX oUt.C ― ― 02.XX 02.01 02.02 oUt.v ― ― 0X.XX 0X.01 0X.02 Mon.P rEF.F 0.00 03.17 XXXX 03.01 03.XX ACC.t SET PRG dEC.t ― ― 10.01 01.02 10.XX ―...
  • Page 45 A1-User’s Manual (2) Move to parameters Monitor group Move from group to group Move from group to group Move from index to index ― ― 01.01 01.02 01.XX Move from index to index Parameter <-> Data Data saving ― ― 02.XX 02.01 02.02...
  • Page 46 A1-User’s Manual 3) Configuration of LCD Keypad Right Key Left Key Local/Remote key Direction Key Run Key Stop/Reset Key Arrow Key Mini USB Function • Move to fault history Left key • previous • Cancel at setting mode • Move to menu •...
  • Page 47 A1-User’s Manual 4) LED keypad Control method (1) LCD keypad monitor ③ ② ④ ① 60.00Hz HOME ⑤ 60.00 Output frequency 1800 Motor RPM 13.1 Output current FAULT 09:40 ⑧ ⑥ ⑦ Function Display Description Control location VFD is controlled by VFD Keypad VFD is controlled by terminal block Running Status VFD is stop...
  • Page 48 A1-User’s Manual (2) Parameter changes Parameters 60.00Hz Parameter Name Frequency reference (0.00 ~ 400.0) Parameter Range 60.00 Hz Current Data CANCEL 09:40 SAVE Save the Data Stop to set ４４...
  • Page 49 A1-User’s Manual (3) Mode shift in home mode HOME 60Hz 60.00Hz Power on, the display emerges as shown on the 1775 left. The present mode is the HOME mode Motor Speed 10.3 1. Press fault key once (left key) otor current Go to below A 12.1 2.
  • Page 50 A1-User’s Manual (4) Group shift in parameters mode HOME 60Hz 60.00Hz Power on, the display emerges as shown on the 1775 left. The present mode is the HOME mode Motor Speed 10.3 -Press the MENU key(right key) once otor current 12.1 Motor torque FAULT...
  • Page 51 A1-User’s Manual (5) Set the frequency reference Parameters 60.00Hz You have shifted to Parameters mode Parameters Parameters -Press the SELECT key (right key) once Parameter Copy Event log BACK 09:40 SELECT Parameters 60.00Hz The Display group of Parameters mode is emerged. 22 Frequency Reference Move to 22 group 22 Frequency Reference...
  • Page 52 A1-User’s Manual Fault history monitoring 60.00Hz Parameters You have shifted to Parameters mode Parameters Parameters -Press the SELECT key (right key) once Parameter Copy Event log 09:40 SELECT Parameters 60.00Hz The Display group of Parameters mode is emerged. 03 Trip Information Move to 03 group 22 Frequency Reference 04 Time counter...
  • Page 53 A1-User’s Manual Parameter setting Parameters 60.00Hz You have shifted to Parameters mode Parameters Parameters -Press the SELECT key(right key) once Parameter Copy Event log BACK 09:40 SELECT Parameters 60.00Hz The Display group of Parameters mode is emerged. 97 System Move to 97 group 22 Frequency Reference 98 Motor Control -Press the SELECT key(right key) once...

  • Page 54: Quick Start Guide

    A1-User’s Manual 7. Quick Start Guide In order to run the VFD, the run command source and frequency command source must be determined. Select one frequency command source and one run command source from list below and follow the instruction in the section referenced. Default frequency command source is Analog Input Voltage, default run command source is Intelligent Input Terminal Connector (Input Terminal 1: Fwd, Input Terminal 2: Rev).

  • Page 55: Frequency Command Source To Input Analog Voltage/ Current

    A1-User’s Manual Frequency Command Source to Input Analog Voltage/ Current Input Terminal Diagram  Programming A1 Parameters  Programming Frequency Set Point  Input Terminal Diagram  Input Voltage Source Input Current Source Setup Setup DC 12V DC 0~10V Frequency DC 4~20mA Select Programming A1 Parameters...

  • Page 56: Frequency Command Source To Input Terminal - Multi Speed Frequency

    A1-User’s Manual Frequency Command Source to Input Terminal – Multi Speed Frequency Input Terminal Diagram  Programming A1 Parameters  Diagram  22.16 22.10 (Constant frequency 1) 22.15 22.11 (Constant frequency 2) 22.14 22.12 (Constant frequency 3) 22.13 22.13 (Constant frequency 4) 22.12 22.14 (Constant frequency 5) 22.11...

  • Page 57: Frequency Command Source To Input Terminal - Up/Down

    A1-User’s Manual Frequency Command Source to Input Terminal – Up/Down Input Terminal Diagram  Programming A1 Parameters  Diagram  UP/DOWN ref Output frequency reset Run command Programming A1 Parameters  On Keypad, program following parameters with corresponding values:  Code Description Value...

  • Page 58: Frequency Command Source To Modbus Rs-485

    A1-User’s Manual Frequency Command Source to Modbus RS-485 Diagram  Programming A1 Parameters  Set Frequency Setpoint  Diagram  Terminating resistance selection switch(SW1) MODBUS RS-485 Max 19.2kbps Terminal Signal Descriptions connector 120O RS - 485+ RS - 485- Programming A1 Parameters ...

  • Page 59: Run Command Source To Run / Stop Keys On Keypad

    A1-User’s Manual Run Command Source to Run / Stop Keys on Keypad Diagram  Programming A1 Parameters  Diagram  RUN/ STOP key Programming A1 Parameters  On Keypad, program following parameters with corresponding values:  Code Set Value Description Run Command Source to RUN / STOP Keys on 20.02 Keypad...

  • Page 60: Run Command Source To Modbus Rs-485

    A1-User’s Manual Run Command Source to Modbus RS-485 Diagram  Programming A1 Parameters  Set Frequency Setpoint  Diagram  Terminating resistance selection switch(SW1) MODBUS RS-485 Max 19.2kbps Terminal Signal Descriptions connector 120O RS - 485+ RS - 485- Programming A1 Parameters ...

  • Page 61: A1 Parameters

    A1-User’s Manual 8. A1 Parameters A1 Parameters Overview A1 parameters are organized to various groups as summarized Group Contents Page VFD running status Frequency reference indication Trip information Time counter VFD firmware information Standard DI, DO Standard AI (O, OI) Standard AO (FM, AMI) Start/Stop/direction Start/Stop mode...

  • Page 62: Vfd Running Status

    A1-User’s Manual 8.1.1 VFD running status Name Range Page 01.01 Output frequency monitor 0.00 to 400.0 [Hz] 01.02 Motor RPM monitor 0 to 60000 [rpm] 01.03 Encoder Speed monitor 0 to 60000 [rpm] 01.04 Rotation direction monitor STP / FWD / REV 01.05 Output current monitor 0.0 to 2000 [A]...
  • Page 63 A1-User’s Manual Name Range Page 03.31 Trip monitor 2, DO Status at Trip 0x00 to 0xFF 03.32 Trip monitor 2, IGBT Temperature at Trip 0.0 to 160.0 [° C] 03.33 Trip monitor 2, Occurred time (Year) 2000 to 2099 [Year] 03.34 Trip monitor 2, Occurred time (Month, Day) 101 to 1231 [Month, Day]...

  • Page 64: Time Counter

    A1-User’s Manual 8.1.4 Time counter Name Range Page 04.01 Power on-day counter 0 to 65535 [Day] 04.02 Power on-time counter 0 to 1439 [Minute] 04.03 Run-day counter 0 to 65535 [Day] 04.04 Run-time counter 0 to 1439 [Minute] 04.05 Fan on-day counter 0 to 65535 [Day] 04.06 Fan on-time counter...

  • Page 65: Standard Di, Do (Rn0~Rn3, Al0-Al1-Al2)

    A1-User’s Manual 8.1.6 Standard DI, DO (RN0~RN3, AL0-AL1-AL2) Name Change during Range Default Page operation 10.01 DI Status 0x00 to 0xFF 10.02 DI delayed status 0x00 to 0xFF 10.03 DI forced selection 0x00 to 0xFF 0x00 10.04 DI forced data 0x00 to 0xFF 0x00 10.05...

  • Page 66: Standard Ai (O, Oi)

    A1-User’s Manual Name Change during Range Default Page operation 10.32 Alarm Relay (AL0-AL1-AL2) source 10.33 Alarm Relay 0.0 to 3000 [Sec] 0.0 Sec (AL0-AL1-AL2) ON delay time 10.34 Alarm Relay 0.0 to 3000 [Sec] 0.0 Sec (AL0-AL1-AL2) OFF delay time 10.35 VFD Overload warning level 10.0 to 200.0 [%]...

  • Page 67: Standard Ao (Fm, Ami)

    A1-User’s Manual 8.1.8 Standard AO (FM, AMI) Name Change during Range Default Page operation 12.01 AO (FM, AMI) forced selection 0x00 to 0xFF 0x00 12.02 AO1 (FM) actual value 0.0 to 100.0 [%] 12.03 AO1 (FM) source 0. Out Frequency 1.

  • Page 68: Start/Stop/Direction

    A1-User’s Manual 8.1.9 Start/stop/direction Name Change during Range Default Page operation 20.01 Ext1/ Ex2 selection Ext1 Ext2 20.02 Ext1 commands Not Selected 1 Wire 2 Wire 1 2 Wire 2 2 Wire 3 3 Wire 1 3 Wire 2 Modbus Fieldbus Keypad 20.03...
  • Page 69 A1-User’s Manual Name Change during Range Default Page operation 20.06 Ext2 commands Not Selected 1 Wire 2 Wire 1 2 Wire 2 2 Wire 3 3 Wire 1 3 Wire 2 Modbus Fieldbus Keypad 20.07 Ext2 in source 1 Not Selected Selected 20.08 Ext2 in source 2...

  • Page 70: Start/Stop Mode

    A1-User’s Manual 8.1.10 Start/Stop mode Name Change during Range Default Page operation 21.01 Torque boost mode Manual torque boost Automatic torque boost 21.02 Magnetization time 0.0 to 3000 [Sec] 0.0 Sec 21.03 Magnetization Level 0.0 to 200.0 [%] 30.0 % 21.04 Stop mode Ramp (Dec)

  • Page 71: Frequency Reference

    A1-User’s Manual 8.1.11 Frequency reference Name Change during Range Default Page operation 22.01 Frequency ref input (keypad) 0.00 to 400.0 [Hz] 0.00 Hz 22.03 Frequency ref 1 source Not Selected AI1 (O) AI2 (OI) Modbus Field bus 22.04 Frequency ref 2 source Keypad UP / DOWN '22,03'...
  • Page 72 A1-User’s Manual Name Change during Range Default Page operation 22.19 Skip frequency 1 low 0.00 to 400.0 [Hz] 0.00 Hz 22.20 Skip frequency 1 high 0.00 to 400.0 [Hz] 0.00 Hz 22.21 Skip frequency 2 low 0.00 to 400.0 [Hz] 0.00 Hz 22.22 Skip frequency 2 high...

  • Page 73: Acceleration/Deceleration

    A1-User’s Manual 8.1.12 Acceleration/Deceleration Name Change during Range Default Page operation 23.03 Ramp set selection 0. Acc/Dec Time1 1. Acc/Dec Time2 2. Frequency 3. DI1 4. DI2 5. DI3 6. DI4 7. DI5 8. DI6 9. DI7 10. DI8 23.04 Acceleration time 1 0.0 to 3000 [Sec] 30.0 Sec...

  • Page 74: Over Voltage Suppression

    A1-User’s Manual 8.1.14 Over voltage suppression Name Change during Range Default Page operation 25.01 OVS selection 0: Disable 1: Enable 25.02 Maximum OVS output 0.0 to 300.0 [Hz] 20.00 Hz frequency 25.03 OVS P gain 0 to 10000 1000 25.04 OVS I gain 0 to 10000 [Sec] 100 Sec...

  • Page 75: Fault Functions

    A1-User’s Manual 8.1.18 Fault functions Name Change during Range Default Page operation 31.01 External event 1 source Active Inactive 31.02 External event 2 source 31.03 External event 3 source 31.04 External event 4 source 31.05 External event 5 source 31.06 Fault reset selection Not Selected Selected...

  • Page 76: Motor Thermal Protection

    A1-User’s Manual enable Only During VFD is Running 31.23 RS485 Modbus time out 0 to 60 [Sec] 0 Sec 0: Disable 8.1.19 Motor thermal protection Name Change during Range Default Page operation 32.01 Electronic thermal overload 20.0 to 120.0 [%] 110.0 % level 32.02...

  • Page 77: Pid

    A1-User’s Manual 8.1.21 PID Name Change during Range Default Page operation 40.01 PID function Disable Enable 40.02 PID reference 0.0 to 100.0 [%] 0.0 % 40.03 PID reference source AI1 (O) AI2 (OI) '40.02' Modbus Fieldbus 40.04 PID feedback source AI1 (O) AI2 (OI) 40.05...
  • Page 78 A1-User’s Manual Name Change during Range Default Page operation 40.19 PID integral reset source Not selected Selected 40.20 PID disable source 40.21 ref source 1 at PID disable Not selected AI1 (O) AI2 (OI) Modbus 40.22 ref source 2 at PID disable Fieldbus Keypad UP/DOWN...

  • Page 79: Dbr Duty Cycle

    A1-User’s Manual 8.1.22 DBR Duty Cycle Name Change during Range Default Page operation 41.01 DBR Mode 0: DBR disabled 1: Only during VFD running 2: Always 41.02 DBR Duty cycle 0.0~50.0% 10.0 8.1.23 Monitoring/Scaling Name Change during Range Default Page operation 42.01 Frequency scaling...

  • Page 80: Fieldbus (Option)

    A1-User’s Manual 8.1.26 Fieldbus (option) Name Change during Range Default Page operation 51.01 Fieldbus option type 0: Modbus 1: Profibus-DP 2: Device-Net 3: Ethernet series 4: Reserved 51.02 Fieldbus station number 32: Ethernet series 63: Device-Net 125: Profibus-DP 51.03 Fieldbus byte swap 0: Normal 1: Swap 51.08...

  • Page 81: User Parameters

    A1-User’s Manual 8.1.27 User parameters Name Change during Range Default Page operation 96.01 User parameter selection Disable Enable '00.00' ~ '99.99' '22.03' 96.02 User para. config 1 '00.00' ~ '99.99' '20.02' 96.03 User para. config 2 '00.00' ~ '99.99' '01.01' 96.04 User para.

  • Page 82: System

    A1-User’s Manual 8.1.28 System Name Change during Range Default Page operation 97.01 Initialization mode 0: Clear trip history 1: Clear all parameters 97.02 Parameter lock mode 0: All parameters are locked except '97.12' '97.03' 1: All parameters are locked except '97.12' '02.01' '97.03'...

  • Page 83: Motor Control

    A1-User’s Manual 8.1.29 Motor control Name Change during Range Default Page operation 98.01 Motor control mode CT (V/f) VT (V/f) 98.02 HD/ND (torque type) selection HD type ND type 98.03 PWM carrier frequency 1.0 to 10.0 [kHz] or 16.0[kHz] Capacity 98.04 PWM carrier mode Normal...

  • Page 84: Motor Data

    A1-User’s Manual 8.1.30 Motor data Name Change during Range Default Page operation 99.01 Motor type 2.2L: 2.2kW 2.2H: 2.2kW 3.7L: 3.7kW 3.7H: 3.7kW 5.5L: 5.5kW 5.5H: 5.5kW 7.5L: 7.5kW 7.5H: 7.5kW 11L: 11kW 11H: 11kW 15L: 15kW 15H: 15kW 18.5L: 18.5kW 18.5H: 18.5kW 22L: 22kW 22H: 22kW...

  • Page 85: Parameter Detail

    A1-User’s Manual Parameter detail 8.2.1 VFD running status 01.01 Output frequency monitor  Range: 0.00 ~ 400.0 Hz Real time display of output frequency of the VFD It displays in 0.01 unit if the frequency is under 100Hz It displays in 0.1 unit if the frequency is above 100Hz 01.02 Motor RPM monitor ...
  • Page 86 A1-User’s Manual 01.08 Output voltage monitor  Range: 0 ~ 1000 V Real time display of output voltage of the VFD 01.09 Output power monitor  Range: 0.0 ~ 1000 kW Real time display of power consumption of the VFD It displays in 0.1 unit if the motor current is under 1000kW It displays in 1 unit if the motor current is above 1000kW below determined by equation:...

  • Page 87: Frequency Reference Indication

    A1-User’s Manual 8.2.2 Frequency reference indication 02.01 Final frequency reference monitor  Range: 0.00 ~ 400.0 Hz Displays the reference by panel '22.XX ' refer to block diagram 02.02 Modbus frequency reference monitor  Range: 0.00 ~ 400.0 Hz Displays the reference by modbus '22.03' '22.04' It can be shown the value even without setting...

  • Page 88: Trip Information

    A1-User’s Manual 8.2.3 Trip information When fault occurs, the VFD automatically displays this parameter Additional information of the fault can be accessed by using up arrow key 03.01 Current trip, Source of trip  Displays source of trip 03.02 Current trip, Frequency at trip ...
  • Page 89 A1-User’s Manual 03.09 Current trip, Occurred time (Year)  Displays year at trip If today is 2016, it shows 2016 03.10 Current trip, Occurred time (Month, Day)  Displays month and day at trip If today is December 31th, it shows 1231 03.11 Current trip, Occurred time (Hour, Minute) ...

  • Page 90: Time Counter

    A1-User’s Manual 8.2.4 Time counter 04.01 Power on-day counter  Range: 0 ~ 65536 Day The counter runs when the VFD power is on 04.02 Power on-time counter  Range: 0 ~ 1439 min The counter runs when the VFD power is on '04.01' (Power on-day counter) Whenever the counter rolls over, is incremented...
  • Page 91 A1-User’s Manual 04.07 IGBT temperature  Range: 0.0 ~ 160.0 ℃ It displays IGBT temperature by NCT sensor 04.08 Fieldbus status  Range: 0x00 ~ 0xFF It displays status of fieldbus option card ８７...

  • Page 92: Vfd Firmware Information

    A1-User’s Manual 8.2.5 VFD firmware information 05.01 Firmware name  STD: Standard It displays firmware name General VFD shows STD 05.02 Firmware version  Range: 0.000 ~ 9.999 It displays firmware version 05.03 Current time (Year)  Range: 2000 ~ 2099 It displays current year If today is 2016, it shows 2016 05.04...

  • Page 93: Standard Di, Do

    A1-User’s Manual 8.2.6 Standard DI, DO 10.01 DI status  Range: 0x00 ~ 0xFF It displays the status of digital input Example Data: 0000000000001111 Meaning: DI8~DI5 OFF, DI4~DI1 ON It displays when extension I/O card is connected 10.02 DI Delayed status ...
  • Page 94 A1-User’s Manual 10.05 DI contact type selection  Range: 0x00 ~ 0xFF Initial value: 0x00 It is possible to change the status of DI input type as N.O or N.C Example Data: 0000000011110000 Meaning: DI8~DI5 Normal close type, DI4~DI1 Normal open type It displays when extension I/O card is connected 10.06 DI1 ON delay time...
  • Page 95 A1-User’s Manual 10.12 DI4 ON delay time  See the parameter '10.05' (DI1 ON delay) 10.13 DI4 OFF delay time  See the parameter '10.06' (DI1 OFF delay) 10.14 DI5 ON delay time  See the parameter '10.05' (DI1 ON delay) 10.15 DI5 OFF delay time ...
  • Page 96 A1-User’s Manual 10.22 DO (RN0~RN3, AL0~AL2) delayed status  Range: 0x00 ~ 0xFF It displays the relay outputs Terminal Status Example Data: 0000000000000011 Meaning: AL OFF, DO2~DO1 ON It displays when extension I/O card is connected 10.23 DO (RN0~RN3, AL0~AL2) forced selection ...
  • Page 97 A1-User’s Manual 10.26 DO1 (RN0-RN1) source  0: RUN VFD Run Signal 1: FA1 Frequency Arrival 1 ----- Initial value 2: FA2 Frequency Arrival 2 3: OL Overload Warning Signal 4: OD Output Deviation Excess for PID control 5: AL Fault Signal Set 0: RUN VFD Run Signal...
  • Page 98 A1-User’s Manual Set 3: OL Overload Warning Signal  Out Current(A) 10.35 (VFD Overload warning level) 10.35 (VFD Overload warning level) * 97% VFD Overload warning signal Set 4: OD Output Deviation Excess for PID control  PID output 10.38 (PID Error tolerance) 40.02 (PID reference) 10.38 (PID Error tolerance) PID Error tolerance signal...
  • Page 99 A1-User’s Manual 10.27 DO1 (RN0-RN1) ON delay time  Range: 0.0 ~ 3000 Sec in 0.1 Sec Initial value: 0.0 Sec Defines the activation delay for relay output DO1 Status of selected source Delayed DO status Time Toff Toff '10.27' DO1 (RN0-RN1) On delay time Ton: ...
  • Page 100 A1-User’s Manual 10.35 VFD overload warning level  Range: 10.0 ~ 200.0 % in 0.1 % Initial value: 100.0 % Program a level of the VFD motor current 10.36 FA2 reference at acceleration  Range: '10.37 ' ~ 400Hz in 0.01 Hz Initial value: 0.0 Hz Program the frequency arrival threshold during acceleration Related Parameters: '10.26'...

  • Page 101: Standard Ai (O, Oi)

    A1-User’s Manual 8.2.7 Standard AI (O, OI) 11.01 AI (O, OI) forced selection  Range: 0x00 ~ 0xFF Initial value: 0x00 Example Data: 0000000000000010 Meaning: R01, AI2 ON, AI1 OFF It displays when extension I/O card is connected (OI) The statuses of the analog input can be overridden for example testing purposes '11.04' (AI1 forced value) '11.12' (AI2 forced value) A bit in parameters...
  • Page 102 A1-User’s Manual 11.05 AI1 (O) filter time  Range: 0 ~ 30000 ms in 1 ms Initial value: 100 ms Defines the filter time constant for analog input AI1 (O) The filter time is that VFD is realized 63% of 100% Unfiltered signal Filtered signal T: Filter time constant...
  • Page 103 A1-User’s Manual 11.08 AI1 (O) scaled at AI1 min  Range: 0.00 ~ 400.0 Hz in 0.01 Hz - Frequency Range: 0.0 ~ 100.0 % in 0.1 % - PID Initial value: 0.00 Hz Defines the real internal value that corresponds to the minimum analog input AI1 value '11.06' (AI1 source min) defined by parameter 11.03 (AI1 scaled value)
  • Page 104 A1-User’s Manual 11.12 AI2 (OI) forced value  Range: 0.00 ~ 100.0 % in 0.01 % Initial value: 0.00 % Allows the data value of a forced analog input to be changed from 0.0 to 100.0 It is only possible to forced an input that has been selected in parameter '11.01' (AI forced selection) 11.13 AI2 (OI) filter time...
  • Page 105 A1-User’s Manual 11.15 AI2 (OI) source max  Range: 0.00 ~ 100.0 % in 0.01 % Initial value: 100.0 % Defines the maximum site value for analog input AI2 (OI) Set the value actually sent to the drive when the analog signal from plant is wound to its maximum setting.

  • Page 106: Standard Ao (Fm, Ami)

    A1-User’s Manual 8.2.8 Standard AO (FM, AMI) 12.01 AO (FM, AMI) forced selection  Range: 0x00 ~ 0xFF Initial value: 0x00 Example Data: 0000000000000010 Meaning: R01, AO2 (AMI) ON, AO1 (FM) OFF It displays when extension I/O card is connected (AMI) (FM) The statuses of the analog input can be overridden for example testing purposes...
  • Page 107 A1-User’s Manual Set 3: Output Power  The highest analog value is the 200% of rated VFD power out. The indicator accuracy after the adjustment is about +/- 10%. Set 4: Output Torque  The highest analog value is the 200% of rated VFD output torque. The indicator accuracy after the adjustment is about +/- 10%.
  • Page 108 A1-User’s Manual 12.06 AO1 (FM) source min Range: 0.00 ~ 100.0 % in 0.01 % Initial value: 0.0 % Defines the real minimum value of the signal selected by parameter '12.03' (AO1 source) that corresponds to the minimum required AO1 output value AO1 output (V) AO2 output (mA) 12.09 (AO1 out at AO1 max)
  • Page 109 A1-User’s Manual 12.08 AO1 (FM) out at AO1 min  Range: 0.00 ~ 100.0 % in 0.01 % Initial value: 0.0 % Defines the real minimum output value for analog output AO1 See also drawing at parameter '12.06' (AO1 source min) 12.09 AO1 (FM) out at AO1 max ...

  • Page 110: Start/Stop/Direction

    A1-User’s Manual 8.2.9 Start/Stop/Direction 20.02 (Ext1 commands) 20.03 (Ext1 in source 1) 20.01 (Ext1 / Ext2 selection) 20.04 (Ext1 in source 2) 20.05 (Ext1 in source 3) Modbus Fieldbus Keyapd 20.13 (Direction) 20.06 (Ext2 commands) 20.07 (Ext2 in source 1) 20.08 (Ext2 in source 2) 20.09 (Ext2 in source 3) Modbus...
  • Page 111 A1-User’s Manual 20.02 Ext1 commands  0: Not selected 1: 1 Wire 2: 2 Wire 1 ----- Initial value 3: 2 Wire 2 4: 2 Wire 3 5: 3 Wire 1 6: 3 Wire 2 7: Modbus 8: Fieldbus 9: Keypad Selects the source of start, stop and direction commands for external control location 1 (EXT1) Set 0: Not selected...
  • Page 112 A1-User’s Manual Set 4: 2 Wire 3  The source of the start and stop commands are selected by parameters '20.03' (Ext1 in source 1) '20.04' (Ext1 in source 2) The state transitions of the source bits are interpreted as follows: State of source 1 ('20.03') State of source 2...
  • Page 113 A1-User’s Manual 20.03 Ext1 in source 1  0: Not selected 1: Selected 2: DI1 ----- Initial value 3: DI2 4: DI3 5: DI4 6: DI5 7: DI6 8: DI7 9: DI8 Selects source 1 for parameter '20.02' (Ext1 commands) Set 0: Not selected ...
  • Page 114 A1-User’s Manual 20.10 Jogging enable  0: Not selected ----- Initial value 1: Selected 2: DI1 3: DI2 4: DI3 5: DI4 6: DI5 7: DI6 8: DI7 9: DI8 Selects the method for a jog enable Set 0: Not selected ...

  • Page 115: Start/Stop Mode

    A1-User’s Manual 8.2.10 Start/Stop mode 21.01 Torque boost mode  0: Manual torque boost ----- Initial value  1: Automatic torque boost  Select a torque boost mode '98.01' (Motor control mode) It is working only V/F mode at and will compensate for starting torque.
  • Page 116 A1-User’s Manual 21.05 DC current control (DC Brake)  0: Disable ----- Initial value  1: Enable  It can select to use the DC Injection braking function By adding the forced to the rotor, slowing the motor to stop Related Parameters: '21.05' ~ '21.09' ...
  • Page 117 A1-User’s Manual 21.10 Emergency stop mode  0: Ramp to Stop (Deceleration) ----- Initial value  1: Coast to Stop (Free Run to Stop)  Selects the way the motor is stopped when an emergency stop command is received. The source of the emergency stop signal is selected by '21.11' (Emergency stop source) 21.11...

  • Page 118: Frequency Reference

    A1-User’s Manual 8.2.11 Frequency reference PID Disable 22 . 06 ( Frequency ref 1 / ref 2 selection ) 40 . 01 ( PID function ) PID Disable 40 . 24 ( ref 1 / ref 2 selection at PID disable 40 .
  • Page 119 A1-User’s Manual 22.01 Frequency reference input (Only Keypad)  Range: 0.00 ~ 400Hz in 0.01 Hz Initial value: 0.00 Hz Program the frequency reference that can be used at local mode If it is remote mode, the parameter has to be keypad as below '22.03' (Frequency ref 1 source) = keypad '22.04' (Frequency ref 2 source) = keypad 22.03...
  • Page 120 A1-User’s Manual 22.05 Frequency ref 1/ref 2 combination  0: '22.03' ----- Initial value 1: '22.03' + '22.04' 2: '22.03' - '22.04' 3: '22.03' x '22.04' 4: MIN ('22.03', '22.03') 5: MAX ('22.03', '22.03') Selects a mathematical function between the reference sources selected by parameters '22.03' (Frequency ref 1 source) and '22.04' (Frequency ref 2 source) Set 0: '22.03'...
  • Page 121 A1-User’s Manual 22.07 Constant frequency source 1  0: Not selected ----- Initial value  1: Selected  2: DI1  3: DI2  4: DI3  5: DI4  6; DI5  7: DI6  8: DI7  9: DI8 ...
  • Page 122 A1-User’s Manual 22.08 Constant frequency source 2  See the parameter '20.07' (Constant frequency source 1) 22.09 Constant frequency source 3  See the parameter '20.07' (Constant frequency source 1) 22.10 Constant frequency 1  Range: 0.00 ~ 400Hz in 0.01 Hz Initial value: 5.00 Hz See the parameter '20.07' (Constant frequency source 1) 22.11 Constant frequency 2...
  • Page 123 A1-User’s Manual 22.17 Jogging 1 ref  Range: 0.00 ~ 400Hz in 0.01 Hz Initial value: 0.00 Hz Jogging frequency is used to move/rotate the motor in small increment at low frequency. It is selected using input terminal. 22.10 (Constant frequency 1) 22.17 22.17 22.17 22.17...
  • Page 124 A1-User’s Manual 22.19 Skip frequency 1 low  Range: 0.00 ~ 400Hz in 0.01 Hz Initial value: 0.00 Hz Program 3 output frequency values to mitigate different resonance points at which vibration can cause damages to the equipment such as fans or pumps. Output Frequency 33Hz 30Hz...
  • Page 125 A1-User’s Manual 22.25 UP/DOWN function  0: Disable ----- Initial value 1: Enable DOWN Run command 22.26 UP/DOWN initial value  Range: 0.00 ~ 400 Hz in 0.01 Hz - frequency Range: 0.0 ~ 100 % in 0.1 % - PID Initial value: 0.00 Hz Program the UP/DOWN initial value When run command is input, VFD is running to initial value without up or down source...
  • Page 126 A1-User’s Manual 22.29 UP/DOWN ref changing time  Range: 0.0 ~ 3000 Sec in 0.1 Hz Sec Initial value: 10.0 Sec It can change the time that UP/DOWN reference is respond When run command is input, VFD can run to initial value without up or down source 22.27 (UP/DOWN up source) 22.28 (UP/DOWN down source) 22.31 (UP/DOWN max value)
  • Page 127 A1-User’s Manual 22.34 UP/DOWN ref reset source  0: Not selected ----- Initial value  1: Selected  2: DI1  3: DI2  4: DI3  5: DI4  6; DI5  7: DI6  8: DI7  9: DI8 ...

  • Page 128: Acceleration/Deceleration

    A1-User’s Manual 8.2.12 Acceleration/Deceleration 23.03 Ramp set selection  0: Acc/Dec time 1 ----- Initial value 1: Acc/Dec time 2 2: Frequency 3: DI1 4: DI2 5: DI3 6: DI4 7: DI5 8: DI6 9: DI7 10: DI8 Set 0: Acc/Dec time 1 ...
  • Page 129 A1-User’s Manual 23.04 Acceleration time 1  Range: 0.1 ~ 3000 Sec in 0.1 Sec Initial value: 30.0 Sec '23.03' (Ramp set selection) is 0  Always on '23.03' (Ramp set selection) is 1  Always off '23.03' (Ramp set selection) is 2 ...
  • Page 130 A1-User’s Manual 23.07 Deceleration time 2  Range: 0.1 ~ 3000 Sec in 0.1 Sec Initial value: 30.0 Sec '23.03' (Ramp set selection) is 0  Always off '23.03' (Ramp set selection) is 1  Always on '23.03' (Ramp set selection) is 2 ...
  • Page 131 A1-User’s Manual 23.10 Acceleration time transition frequency  Range: 0.00 ~ 400Hz in 0.01 Hz Initial value: 0.00 Hz In addition to acceleration time 1 in '23.04' (Acceleration time 1), '23.06' (acceleration time 2) can be specified. Its value can also be entered by '23.03' (Ramp set selection) '23.03', '23.04', '23.06' Related Parameters:...

  • Page 132: Speed Search

    A1-User’s Manual 8.2.13 Speed Search 24.01 Speed search start mode  0: Start from 0 Hz ----- Initial value  1: Start from frequency corresponding motor speed  In case of VFD starting operation, the start frequency of the VFD can be selected as follows '24.03' Related Parameters:...

  • Page 133: Over Voltage Suppression

    A1-User’s Manual 8.2.14 Over voltage suppression '25.02' (Maximum OVS The Overvoltage Suppression (OVS) feature will over speed the motor up to the Output Frequency) to prevent motor regeneration and creating an Overvoltage Fault. If the OVS runs at '25.08' (Limit Time) maximum frequency for longer than the , the unit will fault on ovFS.
  • Page 134 A1-User’s Manual PID P Gain 25.03 PI Limit = 25.02 (Max Out Freq )- OutFreq ; Internally calculated PID I Gain PI Limit 25.04 25.06 LIMIT RefIq FreqAdd PID D Gain 25.05 Feedback Current 25.05 Max Out Freq Max Freq 25.02 30.01 LIMIT...
  • Page 135 A1-User’s Manual Range: 0 ~ 10000 Sec in 1 Sec  Initial value: 100 Sec  Real time editable I gain for OVS PID loop PIOut = ∫(err * Ki)  Hz += err(%) * Ki * scalefactor(50 *1e-6), dT = 1ms ...
  • Page 136 A1-User’s Manual 25.07 Filter bandwidth  Range: 0.0 ~ 1000 milliseconds in 0.1 ms  Initial value: 1 ms  Real time editable Iq feedback Low Pass Filter time constant If output Frequency is not stable,  '25.07' (Filter bandwidth) Increase value ...
  • Page 137 A1-User’s Manual Increasing '25.07' (Filter bandwidth) results the delay in calculating torque so '25.05' (OVS D gain) should be set '25.05' (OVS D gain) Please set the between 500 to 1000  Experimental values on MG-Set test are '25.07' (Filter bandwidth) '25.05' (OVS D gain) = = 30, 1000...
  • Page 138 A1-User’s Manual 25.09 OVS Vdc Level (HF)  Range: 0 V ~ 2000 V  Initial value: 700V  Sets the Vdc level(HF). 25.10 OVS Vdc Level (LF)  Range: 0 V ~ 1000V  Initial value: 350V  Sets the Vdc level(LF). ※This document are written by result of test bench.

  • Page 139: Keb

    A1-User’s Manual 8.2.15 KEB If a power outage occurs, the DC link voltage goes down and a low voltage failure occur blocking output. This function maintains the DC link voltage by controlling the VFD output frequency during the outage, thereby helping maintain the VFD between the instantaneous outage and the low voltage failure for a longer time.

  • Page 140: Dwell

    A1-User’s Manual 8.2.16 DWELL The DWELL function temporarily holds the frequency reference at a predefined value for a set time then continues accelerating or decelerating. The DWELL function helps prevent speed loss when starting and stopping a heavy load with induction motors.

  • Page 141: Frequency Limits

    A1-User’s Manual 8.2.17 Frequency limits 30.01 Maximum frequency  Range: 0.00 ~ 400.0 Hz in 0.01 Hz (Sensorless Vector: 0.00 ~ 300.00Hz)  Initial value: 60.00 Hz  Define the maximum allowed frequency If Frequency command is analog input, Max freq must also be set to '11.09' '11.17'.

  • Page 142: Fault Functions

    A1-User’s Manual 8.2.18 Fault functions 31.01 External event 1 source  0: Active (Active high signal)  1: Inactive (Active low signal) ----- Initial value  2: DI1  3: DI2  4: DI3  5: DI4  6: DI5 ...
  • Page 143 A1-User’s Manual 31.07 Restart mode selection  0: No Restart ----- Initial value  1: Restart from 0Hz  2: Resume at frequency corresponding motor speed  3: Resume at motor speed, then decelerated stop  '31.10' (Automatic reset item Select what action to take when a trip occurs that has set at '31.11' (Automatic reset item 2) if the consecutive trip does not occur within 60...
  • Page 144 A1-User’s Manual 31.10 Automatic reset item 1  Range: 0x00 ~0xFF  Initial value: 0x00  Selects faults that are automatically reset the parameter is a 16-bit word with each bit corresponding to a fault type. Whenever a bit is set to 1, the corresponding fault is automatically reset.
  • Page 145 A1-User’s Manual Defines the number of automatic fault resets at '31.11' (Automatic reset item 2) 31.15 Earth Fault  0: Disabled  Range: 0.0 ~ 100.0 % in 0.1 %  Initial value: 0.0 %  Program to enable the Ground fault detection and its fault level as a percentage of rated current 31.16 Supply phase loss...
  • Page 146 A1-User’s Manual 31.19 Stall deceleration time  Range: 0.1 ~ 10.0 Sec in 0.1 Sec  Initial value: 1.0 Sec  Program the deceleration time for rate when the VFD detects the overload Output Currnt (A) 31.18 (Stall current limit) Frequency (Hz) 02.01 (Final frequency reference) 31.19 (Stall deceleration time)

  • Page 147: Motor Thermal Protection

    A1-User’s Manual 8.2.19 Motor thermal protection 32.01 Electronic thermal overload level  20.0 ~ 120.0 % in 0.1 % Initial value: 110.0 % Program a level of the rated motor current (VFD Rated Current) '32.02' Related Parameters:  32.02 Electronic thermal overload profile ...

  • Page 148: System Overload/Underload Detection

    A1-User’s Manual 8.2.20 System Overload/Underload detection The drive provides two independent torque detection functions that trigger an alarm or fault signal when the load is too heavy or suddenly drops 33.01 System Load Detection Selection  0: Disabled 1: Overload Detection 2: Underload Detection 3: Overload/Underload Detection 4: Overload Detection with Fault (oLdt)
  • Page 149 A1-User’s Manual 33.03 System Underload Detection Level  Range: 20.0 ~ 200.0 % in 0.1 % Sets the System Underload level. This feature is triggered when the motor current exceeds this level. 100% level is based off of the value in H05. 33.04 System Overload/Underload Detection Time ...

  • Page 150: Pid

    A1-User’s Manual 8.2.21 PID The PID function enables the system running at the reference automatically by regulating the process using the system feedback, error term. It is used for Cubic Feet of Air it moves per minute (CFM) for fan application, Gallons per minute (GPM) for pump application, pressure control, heating application, etc.
  • Page 151 A1-User’s Manual 40.03 PID reference source  0: AI1 (O) 1: AI2 (OI) 2: Keypad ----- Initial value 3: Modbus 4: Fieldbus 5: UP/DOWN Select PID Reference source Set 0: AI1 (O)  Set the PID reference by DC 0~10V through at O-L terminals Set 1: AI2 (OI) ...
  • Page 152 A1-User’s Manual 40.06 PID I gain  Range: 0.0 ~ 3600 Sec in 0.1 Sec Initial value: 1.0 Sec Select the Integral time to accumulate PID error value For faster response speed, shorten the accumulate time  If I gain time is set too short, oscillation or over shooting may occur ...
  • Page 153 A1-User’s Manual 40.13 Pre PID frequency  0: Disable Pre PID function Range: 0.00 ~ 400.0 Hz in 0.01 Hz Initial value: 0.00 Hz Program the frequency reference when PID function is activated. Once the VFD frequency '40.13' (Pre PID frequency) out reaches this value in PID control function is enabled and the VFD is operated in closed loop control.
  • Page 154 A1-User’s Manual 40.16 PID wake frequency  Range: '40.14' ~ 400.0 Hz in 0.01 Hz Initial value: 0.00 Hz Program the frequency reference when the VFD wakes up from the sleep mode for the specified operation 40.17 PID feedback monitor ...
  • Page 155 A1-User’s Manual 40.20 PID disable source  0: Not selected ----- Initial value 1: Selected 2: DI1 3: DI2 4: DI3 5: DI4 6: DI5 7: DI6 8: DI7 9: DI8 Selects the source of the PID disable Set 0: Not selected ...
  • Page 156 A1-User’s Manual 40.22 ref source 2 at PID disable  See the parameter '40.21' (ref source 1 at PID disable) 40.23 ref 1/ref 2 combination at PID disable  0: '40.21' ----- Initial value 1: '40.21' + '40.22' 2: '40.21' - '40.22' 3: '40.21' x '40.22' 4: MIN ('40.21', '40.22') 5: MAX ('40.21', '40.22')
  • Page 157 A1-User’s Manual 40.24 ref 1 /ref 2 selection at PID disable  0: '40.23' setting value ----- Initial value 1: '40.22' setting value 2: DI1 3: DI2 4: DI3 5: DI4 6: DI5 7: DI6 8: DI7 9: DI8 Configures the selection between frequency references 1 and 2 '40.23' setting value Set 0: ...

  • Page 158: Dbr Duty Cycle

    A1-User’s Manual 8.2.22 DBR Duty cycle The DBR function is only applicable under 22kW model. Regenerative energy from the motor is dissipated by the heat through this braking resistor 41.01 DBR Mode  0: DBR disabled 1: Only during VFD Running (Default) 2: Always 41.02 DBR Duty Cycle...

  • Page 159: Monitoring/Scaling

    A1-User’s Manual 8.2.23 Monitoring/Scaling 42.01 Accel&decel Standard frequency  Range: 0.00 ~ 400.0 Hz in 0.1 Hz Initial value: 60.00 Hz This parameter is standard of all acceleration and deceleration 42.01 (Accel&decel standard frequency) Acceleration Deceleration 42.02 RPM display scale factor ...

  • Page 160: Droop

    A1-User’s Manual 8.2.24 Droop Droop control automatically balances the load level between two motors driving the same load. Output frequency is changed by the amount of output torque. Output frequency decreased or increased depends on the amount of load that detects the output torque in real time.
  • Page 161 A1-User’s Manual 43.04 Droop gain  Range: 0.00 ~ 50.00 in 0.01 Initial value: 5.00 Sets the reduced rate of output frequency when at the 100% output torque gain while operating in the droop control 43.05 Droop start torque  Range: 0.0 ~ 100.0 % in 0.1 % Initial value: 0.0 % Set the amount of output torque at start in droop control...
  • Page 162 A1-User’s Manual Example 1) Increased the load ratio up to 100% Output frequency decreased by the amount of load Ch1 : Out Freq. (12Hz/div) time 5s/div Ch2 : Estimated Torque Ch3 : Calculated Droop Freq Ch4 : Output Current(100A/div) 2) Put 100% step load and removed 100% load in a moment Put the step load (100%) for 8 seconds and then remove the step load.

  • Page 163: Modbus)

    A1-User’s Manual 8.2.25 RS-485 (Modbus) 50.01 Modbus node ID  Range: 1 ~ 32 in 1 Initial value: 1 Node ID for Modbus communication '50.02' Related Parameters:  50.02 Modbus baud rate  1: 2,400 bps 2: 4,800 bps 3: 9,600 bps ----- Initial value 4: 19,200 bps Select a baud rate for Modbus communication １５９...
  • Page 164 A1-User’s Manual 1) RXP / PXN / Connector RXP: + Transmit/Receive Port  RXN: - Transmit/Receive Port  Program A1 Parameters to enable remote control Initial Code Minimum Maximum Unit Description Value '50.01' Modbus node ID '50.02' 9600bps 2) RS485 Interface Description Item Description Remark...
  • Page 165 A1-User’s Manual 3) Communication Frame Type and Form External Controller Transmit Frame Modbus node ID Command Parameter Parameter Count CRC Hi CRC Lo Description Data size Specifications Target VFD Modbus node ID 1 byte 1~32 Modbus node ID Command Frame type 1 byte 0x03 byte : Group...
  • Page 166 A1-User’s Manual External transmit frame Modbus node ID Order Parameter Data CRC Hi CRC Lo Description Data size Specifications Target VFD Modbus node ID 1 byte 1~32 Modbus node ID 0x06 Command Frame type 1 byte byte : Group Parameter Parameter 2 byte byte : Index...
  • Page 167 A1-User’s Manual Ex2) Acceleration time 1 (Parameter: 0x1704, Data: 0x0064) Data Command Parameter Communication Data (Conversion hexa to decimal) byte : 0x00 0x0006 0x1704 100(10.0sec => 100) byte : 0x64 Ex3) Run command (Parameter: 0x0002, Data: FWD) Bit7 Bit6 Bit5 Bit4 Bit3 Bit2...
  • Page 168 A1-User’s Manual 5) 16 bit CRC generation The step of CRC generation is as follows: 1. All of 16-bit Parameter is 1.0xffff 2. The exclusive OR of 16-bit Parameter and 8-bit Parameter. 3. Shift right side 1bit 16-bit Parameter 4. If the result of step 3 is 1, exclusive OR 16-bit Parameter and 0xa001. 5.
  • Page 169 A1-User’s Manual Byte 1~6 CRC of operation results 0x01 0x807e 0x03 0x3364 0x01 0x30e1 0x01 0x8831 0x00 0xd449 0x01 0x36d4 Change upper and lower 8 bit of result 0x36d4: 0xd436 Byte7: Upper 8 bit of CRC = 0xd4 Byte8: Lower 8 bit of CRC = 0x36 １６５...

  • Page 170: Fieldbus (Option)

    A1-User’s Manual 8.2.26 Fieldbus (option) Fieldbus card is option to buy addition More information refer to extra manual of fieldbus 51.01 Fieldbus option type  0: Modbus-RTU 1: Profibus-DP 2: Device-Net 3: Ethernet series 4: Reserved ----- Initial value 51.02 Fieldbus station number ...

  • Page 171: User Parameters

    A1-User’s Manual 8.2.27 User parameters 96.01 User parameter selection  0: Disable ----- Initial value 1: Enable If set 1, it will display only user parameter that has registered So when user parameter adds or changes, it has to be set 0 96.02 ~ 96.33 User parameter configuration 1~32 ...

  • Page 172: System

    A1-User’s Manual 8.2.28 System 97.01 Initialization mode  0: Clear trip history ----- Initial value 1: Clear all parameters If set 0, all parameters will reset to initial value except '99.02' (Motor rated voltage) 97.02 Parameter lock mode  0: All parameters are locked except '97.02' by '97.03' ----- Initial value 1: All parameters are locked except '97.02' and '02.01' by '97.03' 2: All parameters are locked except '97.02' 3: All parameters are locked except '97.02' and '20.01'...
  • Page 173 A1-User’s Manual 97.04 Current time setting (Year)  Range: 2000 ~ 2099 Initial value: 2016 Put the value of current year 97.05 Current time setting (Month, Day)  Range: 101 ~ 1231 Initial value: 224 Put the value of current month and day 97.06 Current time setting (Hour, Minute) ...

  • Page 174: Motor Control

    A1-User’s Manual 8.2.29 Motor control 98.01 Motor control mode  0: CT (V/f) ----- Initial value 1: VT (V/f) 2: SLV Set 0: CT(V/f) – Constant Torque  Frequency and voltage are controlled proportionately '30.01' (Maximum frequency) '99.02' Frequency rises until and voltage never rises above (Motor rated voltage) Constant torque...
  • Page 175 A1-User’s Manual 98.02 HD/ND (torque type) select  0: Heavy duty (HD) ----- Initial value 1: Normal duty (ND) Depending on this parameter, VFD rated current, PWM carrier frequency and Stall level will be changed Set 0: Heavy duty (HD) ...
  • Page 176 A1-User’s Manual 98.05 Voltage gain factor  Range: 20.0 ~ 110.0 % in 0.1 % Initial value: 100.0 % The output voltage cannot exceed the input voltage 100 % 70 % 98.05 (Voltage gain factor) F(Hz) 99.02 (Motor rated voltage) 98.06 Flux braking function ...
  • Page 177 A1-User’s Manual 98.10 Manual torque boost frequency reference  Range: 0.0 ~ 100.0 % in 0.1 % Initial value: 100.0 % Program the frequency breakpoint It not works in auto torque mode or sensorless mode '21.01', '98.01', '98.09' Related Parameters: ...

  • Page 178: Motor Data

    A1-User’s Manual 8.2.30 Motor data 99.01 Motor capacity  2.2kW, 3.7kW, 5.5kW, 7.5kW, 11kW, 15kW, 18,5kW, 22kW, 30kW, 37kW, 45kW, 55kW 75kW, 90kW, 110kW, 132kW, 160kW, 200kW, 220kW, 250kW, 280kW, 320kW, 350kW Initial value: depend on VFD models Program a capacity of motor Ex) 30L: 30kW-200V, 30H: 30kW-400V 99.02 Motor rated voltage...
  • Page 179 A1-User’s Manual 99.05 Motor flux current  Range: 0.1 ~ 400.0 A in 0.1 A Initial value: depend on VFD models Program the no load (flux) current value Not all motors will have this information on the nameplate The value is approximately 30% of rate current ...
  • Page 180 A1-User’s Manual 99.09 Motor data selection  0: Standard motor data ----- Initial value 1: Auto tuning data Program to select between standard motor data and auto tuned data 99.10 Motor resistance R1  Range: 0.1 ~ 30.0 Ohm in 0.001 Ohm Initial value: depend on VFD models The initial value is Hyundai motor data 99.11...

  • Page 181: Checking And Trouble Shooting

    A1-User’s Manual 9. Checking and Trouble shooting Error code 9.1.1 Error code list Error Name Cause(s) Code When the VFD output current exceeds the rated current by more than Over Current approximately 200% during the motor locked or reduced in speed. Protection circuit activates, halting VFD output.
  • Page 182 A1-User’s Manual Error Name Cause(s) Code A function that detects phase loss in the input AC source. Detection is Input Phase Loss performed using the fluctuation in the main circuit's DC voltage. Also, in the case of degradation of main capacitors it could be occurred. When ground fault is detected on running condition, the output is cut Ground Fault off.

  • Page 183: Trouble Shooting

    A1-User’s Manual Trouble Shooting 9.2.1 Trip monitor display Display the trip source and operation status when occurred the trip Display until the previous five trip event in '03.13' ~ '03.72' Each trip contents are displayed below flow 1) Source of trip 2) Frequency at trip 3) Current at trip 4) Vdc at trip...

  • Page 184: Oc (Over Current)

    A1-User’s Manual 9.2.2 oC (Over Current) 1) Diagnostic flow chart Measure Read current value of trip history (03.01~03.72) VFD output If using oscilloscope or clamp(hook) meter, read RMS current value Current I(U) If oC I(U)>200% of VFD rated If 21.01=1(auto torque Occurred output current boost) or 98.01 =2(SLV)

  • Page 185: Sc (Short Circuit)

    A1-User’s Manual 9.2.3 SC (Short Circuit) 1) Diagnostic flowchart Check IGBT VFD Capacity Follow Module is <5.5kW oC diagnosis normal? Replace IGBT H/W Check １８１...

  • Page 186: Eth (Motor Overload)

    A1-User’s Manual 9.2.4 ETH (Motor Overload) 1) Diagnostic flowchart Measure VFD Read current value of trip history (03.01~03.72) Output If using oscilloscope or clamp(hook) meter, read RMS current value Current Output Current is more ETH Occurred at Is the no-load Reduce 98.08 than Motor rated VFD Start...

  • Page 187: Iolt (Vfd Overload)

    A1-User’s Manual 9.2.5 IoLt (VFD Overload) 1) Diagnostic flowchart IoLt Measure VFD Read current value of trip history (03.01~03.72) Output Current If using oscilloscope or clamp(hook) meter, read RMS current value Output Current is more IoLt Occurred at VFD Is the no-load Reduce 98.08 than VFD rated Current? Start...

  • Page 188: Ov (Dc Link Over Voltage)

    A1-User’s Manual 9.2.6 ov (DC link Over Voltage) 1) Diagnostic flow chart Measure VFD Read current value of trip history (03.01~03.72) If using oscilloscope or clamp(hook) meter, read RMS current value 21.04 =1 VDC is more than -4: ov Occurred at VFD Is it possible to use (Free run Stop) 780V or -2: 390V...

  • Page 189: Lv (Dc Link Under Voltage)

    A1-User’s Manual 9.2.7 Lv (DC link Under Voltage) 1) Diagnostic flow chart Read current value of trip history (03.01 ~ 03.72) If using DMM, read from P,N terminal Momentary 31.07 =2(Restart Vdc>400V(-4) Measure Vdc Power mode selection) Operate 200V(-2) Fail(16ms) 31.08 =3 H/W check Increase Vin...

  • Page 190: Ot (Over Temperature)

    A1-User’s Manual 9.2.8 ot (Over Temperature) 1) Diagnostic flow chart Surrounding Keeps the temperature temperature is too high below 40 24V of FAN power is The FAN is not working Replace the FAN Replace Power PCB Replace the SMPS ot is occurred? or IGBT modules Decrease the carrier heatsink is not dirty?

  • Page 191: Pf (Input Power Loss)

    A1-User’s Manual 9.2.9 PF (Input Power Loss) 1) Diagnostic flow chart R,S,T Wiring is loose Tighten the screw or loosed? or connect it again Install a AC Input regulation reactor between voltage is bigger than power supply and Increase the value 31.16 PF is occurred? Input diode is ok?

  • Page 192: Ff (Fan Fault)

    A1-User’s Manual 9.2.10 FF (Fan Fault) 1) Diagnostic flow chart FAN not working FAN SMPS Replace FAN 24V is normal? Replace FAN SMPS １８８...

  • Page 193: Vfd Doesn't Turn On

    A1-User’s Manual 9.2.11 VFD doesn’t turn on 1) Diagnostic flow chart VFD not turn on Replace DM module(>37kW) DM module fail Replace Power PCB(≤37kW) Replace Charging resistor(>22kW) Vdc<400V(HF) 200V(LF) Replace Power PCB(≤22kW) Replace SMPS SMPS (>22kW, ≤3.7kW) 5V,24V fail Replace Power PCB(5.5~22kW) Contact Service team １８９...

  • Page 194: Functional Safety

    A1-User’s Manual 10. Functional Safety 10.1 Functional Safety 10.1.1 Safety standard product A1 offers safety option to reduce the risk of an emergency situation by off the VFD output to protect the operator when using the machine. Performance level of safety features are as follows EN 61508: SIL 2 When using the safety function, make sure that the system of risk assessment need to be...
  • Page 195 A1-User’s Manual Warrant Maker Advanced Drive Technology Installation Date Model No. imaster – A1 Warranty Period Name Customer Address Information Tel. Name Sales Office Address (Distributor) Tel. Warranty period is 12 months after installation or 18 months after manufactured when the installation date is unidentified.
  • Page 196 A1-User’s Manual Revision History Date Edition Changes 2016.06 First Edition 2016.12 Edition Add 5.5~22kW(HD) Specification, DBR Duty cycle 2017.5 Edition Add Quick start guide 2017.9 Edition Modify some parameter’s initial value. (31.18, 32.01, 32.02) １９２...
  • Page 197 A1-User’s Manual １９３...
  • Page 198 A1-User’s Manual www.adtech21.com HEAD OFFICE / FACTORY: Beolmal-ro, Donga-gu, Anyang-si, Gyeonggi-do, Korea, 431-804 TEL: +82-31-459-5051, FAX: +82-31-459-5043 HOMEPAGE: www.adtech21.com １９４...

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