Table of Contents 1. Safety Instructions 2. Product Outline 2.1 Product features 2.2 Product configuration 2.3 How to Order 2.4 Option (1) Actuator cable [5 m or less] (2) Actuator cable [8 to 20 m] (3) Actuator cable for actuator with lock (for sensor and lock) [5 m or less] (4) Actuator cable for actuator with lock (for sensor and lock) [8 to 20 m] (5) I/O Cable (6) Communication cable for controller setting...
Page 3
4.3 SI: Serial I/O connector (1) Connection with the teaching box (2) Connection with a PC 4.4 Parallel I/O connector 5. PWR: Power supply plug 5.1 Power supply plug specifications 5.2 Electric wire specifications 5.3 Wiring of power supply plug (1) Wiring of the power supply (C24V, M24V, 0V) (2) Wiring of the stop switch (EMG) (3) Wiring of the lock release (LK RLS)
Page 4
10. Operation instruction (1) Power on → Return to origin (2) Positioning operation (3) Pushing operation (4) HOLD (5) Reset (6) Stop (7) Area output 11. Alarm Detection 11.1 Parallel output for the alarm group 11.2 Alarm details 12. Wiring of cables/Common precautions 13.
JXC5H/6H Controller 1. Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)*1), and other safety regulations.
Page 6
JXC5H/6H Controller 1. Safety Instructions Caution 1.The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.
Product Outline 2.1 Product features The followings are the main functions of this controller: Electric Actuator Control Positioning operation and Pushing operation, at a specific speed and force, of the electric actuator are possible by controlling the Step motor (24 VDC servo). ...
2.2 Product configuration The product configuration of this controller is as follows. ●Electric actuator Prepared by user ● I/O cable Part No: LEC-CN5-# ● Controller Parallel I/O Signal power supply 24 VDC DC24V Option *1) *5) ●Controller ● Actuator cable communication cable 【Part No】...
How to Order The part number construction for this product is as follows: JXC □ H □□ - □ Electric equipment Controller Electric actuator model Controller type Stroke example: For LEFS25FB-100B-R3CM1T, specify LEFS25FB-100. Parallel I/O input type (64-point, NPN) (Enter from the electric actuator part number "LE" to "stroke/ rotating angle") Parallel I/O input type (64-point PNP)
2.4 Option (1) Actuator cable[5 m or less] LE-CP-□-□ Brown A ഥ Cable length (L) Orange B ഥ Yellow 1.5m Green Blue Shield Brown Black Actuator cable type A ഥ Black Robot cable B ഥ Orange Black Standard cable Controller side Electric actuator side (14.2)...
(3) Actuator cable for actuator with lock (for sensor and lock) [5 m or less] LE-CP-□-B-□ Brown Cable length (L) A ഥ 1.5m Orange B ഥ Yellow Green Blue Shield Brown Actuator cable type Black A ഥ Robot cable Black B ഥ...
Actuator cable for actuator with lock (for sensor and lock) [8 to 20 m] (4) LE-CP- □-B Brown A ഥ Cable length (L) Orange B ഥ Yellow Green Blue Shield Brown Black A ഥ *1) Produced upon receipt Black of order B ഥ...
(6) Communication cable for controller setting JXC - W2A - C To controller Communication cable LEC - W2 - U Communication cable USB cable USB cable • Controller Configuration Software • USB driver Please download from SMC website. https://www.smcworld.com/ Operating environment Window®7,Windows®8.1,Windows®10 Communication interface USB1.1 or USB2.0 port...
(8) Teaching box LEC-T1-3□G□ Teaching box Enable switch No enable switch Cable length Equipped with enable 3m switch Original language Japanese English Stop switch With Stop switch Conversion cable for connecting the teaching box P5062-5 (Cable length: 0.3 m) * Required for connecting the teaching box and JXC controller 外形寸法図...
After unpacking everything, check the description on the label to identify the controller and the number of accessories. If any parts are missing or damaged, please contact your distributor. Controller Item Quantity Controller 1 unit (JXC5H##-#, JXC6H##-#) Power supply plug Power supply plug 1 piece (JXC-CPW) I/O cable 1 piece (LEC-CN5-#) *1) Included in the package only when the I/O cable length is specified.
(4) Power ON alarm (error) Ensure the stop is not activated and then supply 24 VDC power. Function LED status Status PW R Green LED is ON. Normal No alarm is generated. Controller If the LED [PWR] lights in green, the controller is in the normal condition. However, if the LED [ALM] lights in red, the controller is in the alarm (error) condition.
Product Specifications Basic specifications The basic specifications of this controller are as follows Item Specifications Compatible motor Step Motor (Servo / 24 VDC) Power voltage: 24 VDC +/-10% Max. current consumption: 3A (Peak 5A) Power supply *1) (for both of motor drive power control power, stop, lock brake release) Parallel input 11 inputs (photo-coupler isolation)
3.2 Parts description The detailed descriptions of each part are as follows: ① A side view ② (controller version) ③ yV S1.0 N ⑧ ④ ⑨ ⑤ S1120010001 Label of controller version ⑥ ⑦ ⑩ A side Label Name Description Power ON/No alarm: Green light Data (step data, parameter) writing /green light flashing Caution...
3.3 Outside dimension diagram The outside view of this product is as shown in the diagram below: (1) Screw mount type (JXC5H7□-□、JXC6H7□-□) For body mounting(Thread mounting type) (2) DIN rail mount type(JXC5H8□-□、JXC6H8□-□) *DIN rail (35mm) can be mounted - 18 – No.JXC※-OMY0002...
3.4 How to install (1) How to install The controller can be direct mounted using screws or mounted on a DIN rail. The followings are the descriptions on how to install each type: 1) Screw mount type(JXC5H7□-□、JXC6H7□-□) 2) DIN rail mount type(JXC5H8□-□、JXC6H8□-□) (Installation with two M4 screws) (Installation with the DIN rail) DIN rail is locked...
Caution The earthling should be the dedicated grounding point. It should be a functional ground with less than 100 Ω resistance. The cross section of the grounding wire should be greater than 2mm The ground point should be near this controller to make the wire length shorter. Other device Controller Controller...
4. External Wiring Diagram Examples of standard wiring are shown for each connector of the controller. 4.1 PWR:Power connector Controller Controller power supply 24 VDC Power cable (The 24 VDC power supply and the power cable should be obtained separately.) Please refer to "5.
(2) Connection with a PC Controller Communication USB cable cable (A-miniB type connector) When using the LEC-W2, it is necessary to connect a conversion (The PC should be obtained separately.) unit (P5062-5) to the communication cable. 4.4 Parallel I/O connector Controller PLC etc I/O cable...
5. PWR:Power supply plug 5.1 Power supply plug specifications The specifications of the power plug supplied with the controller are shown below. Power supply plug Terminal Function Descriptions C24V Control power (+) The positive control power. The positive power for the electric M24V Motor power (+) actuator motor to be supplied via the...
5.3 Wiring of power supply plug Connect the power supply plug to the 24 VDC controller power supply according to instructions (1) (2) and (3) and then, insert it into the CN1 connector of the controller. (1) Wiring of the power supply (C24V, M24V, 0V) Connect the positive of the 24 VDC controller power supply of the controller to the C24V, M24V and EMG terminal of the power supply connector, and connect the negative of that power supply to the 0V terminal.
5.4 Stop circuits When the external switch to stop or the stop switch of the teaching box is enabled on this controller, the electric actuator will stop. (1) Example circuit 1 - Single controller with teaching Box When the teaching box is connected to the controller, the teaching box’s stop switch will become effective. Teaching box (with 3m cable) Controller...
(2) Example circuit 2 - multiple controllers (Relay contact (1)) If the system where this controller is installed has a stop circuit for whole system, or if the system has multiple controllers with individual power supply, relay contacts should be made between the 24 VDC controller power supply and the EMG terminal of the power supply plug.
(3) Example circuit 3 - Motor power shutdown (Relay contact (2)) If there is a necessity to have circuit to shut down the motor power externally, relay contacts should be made between the 24 VDC controller power supply and the M24V and EMG terminal of the power supply plug. (Circuit example: The figure below shows the stopped state.)...
6.2 Parallel I/O type (NPN/ PNP type) There are two types of parallel I/O for this controller: NPN type and PNP type. (1) Parallel I/O input circuit (same for both NPN and PNP type) ●NPN type(JXC5H□□-□) Outside Inside of the controller 「COM+」〈A1〉...
6.3 The parallel I/O signal is detailed I/Ocable ・ ・ ・ ・ ・ ・ To the controller parallel IO connector The end to be connected to a PLC, etc. -入力側- Function Description The terminal for the 24V of the 24 VDC I/O signal power. COM+ The terminal for the 0V of the 24 VDC I/O signal power.
Page 31
Effective condition of the Parallel I/O signal SETON SVRE BUSY SETUP (Return to origin) DRIVE (Operation start instruction) ("-" = It doesn't depend in the ON/ OFF state of the each output signal) *1) During the positioning operation the SETUP input will be disabled whilst hold is in operation. 注意...
Page 32
-Output terminal- Function Description OUT0 When the operation is started and DRIVE is turned OFF, a Bit no. corresponding to the number of the active step data will be output from these terminals. OUT1 This output signal will be updated when DRIVE (A11) terminal is be turned ON. OUT2 Caution OUT3...
Page 33
The table below shows the changes in the output signal with respect to controllers state. OUT0 Output signul BUSY SVRE Lock SETON ~ Status OUT5 Servo is OFF when the controller is powered for the Lock first time Servo is ON when the controller is powered for the Release first time Controller powered down [SVOFF] with no motion...
Page 34
The following table shows the relation of the positon number and the combination of IN0-IN5 or OUT0-OUT5. 0:OFF 1:ON 0:OFF 1:ON Step Step - 33 – No.JXC※-OMY0002...
6.4 Parallel I/O Wiring Example When you connect a PLC, etc. to the CN5 parallel I/O connector, please use the I/O cable (LEC-CN5-#). The wiring should be changed depending on the type of the parallel I/O (NPN or PNP). Please wire referring to the following diagram. ●NPN type ●PNP type Parallel input/output...
7. Setting Data Entry In order to move the electric actuator to a specific position, it is necessary to setup the patterns of operations with the controller setting software or the teaching box. This setup data input by the controller setting software or teaching box will be recorded in the memory of the controller.
Page 39
Details of step data Setting name Range Description 0 to 63 Number of the step data. The setting to specify the coordinate system for the target position. Software Description Blank Disable The step data is ineffective. 3 options Movement MOD (See the right The target position will be defined by the absolute Absolute...
Page 40
Setting name Range Description ●Effective only for the pushing operation (when the value for the Minimum value "Pushing force" is from 1 to 100). to "Max force" This is the setting to define the conditions where the INP will be turned Trigger LV of the basic ON.
7.2 Basic parameter The "Basic parameter" is the data to define the operating conditions of the controller, conditions of the electric actuator, etc. Caution Writing of the parameter should be performed while the electric actuator is stopped. Details of basic parameter Activation: "XX"...
Page 42
Parameter name Range Description Activation This defines the position of the electric actuator after the return to origin operation. (Unit: mm) ● The ORIG offset is 0 (mm). Electric actuator Between the left examples, The position recognized by the controller after the return to the the electric actuator origin operation (0mm).
Page 43
Parameter name Range Description Activation W-AREA1 W-AREA2 Correct [Link Offset] Fixed This is the fixed value for this controller. Sensor type value It should not be changed. Option 1 Undefined parameter No.11 Undefined parameter No.12 *1) The range varies depending on the electric actuator. Please refer to the manual of the electric actuator for more details.
7.3 Return to origin parameter The "Return to origin parameter" is the setting data for the return to origin operation. Details of Return to origin parameter Activation: "XX" = Become effective just after recorded into the controller "X" = Become effective after restarting the controller "-"...
8. Perations 8.1 Return to origin position After inputting the set data, it is necessary to perform a return to origin (to establish the origin point) before starting the positioning or pushing operation (to ensure the position of origin). ■Return to origin operation The actuator moves in the return to origin direction (* this direction is dependent on the actuator) from the initial position at the moment of power ON.
8.3 Pushing operation The pushing operation is active when a Value greater than "1" is set in the Step data "pushing force". Similar to the positioning operation, the electric actuator moves according to the settings of "Position" and "Speed" in the step data and then, when it reaches to the target position, it starts the pushing process. The electric actuator pushes the load with the force no more than the maximum force set in the "Pushing force"...
2) Movement of the work piece in the direction opposite to the pushing direction (The electric actuator is pushed back since the reaction force from the work piece is too large.) After completion of the pushing operation, if the reaction force from the work piece becomes larger, the electric actuator may be pushed back.
9. Operation (example) 9.1 Positioning operation Example) Move the electric actuator from the origin to 50mm point with 100mm/s. (Using Step No.1) Next, it shows setting example to move the electric actuator from the 50mm point to 100mm point by moving it 5 times continuously, 10mm at a time, with a speed of 50 mm/s. (Step No. 2) ●...
9.2 Pushing operation Example) Move the electric actuator from the origin to 100mm point with 100mm/s. (Using Step No.1) From the 100mm point, the electric actuator starts the pushing operation of 10mm/s speed and 50% or less force (the pushing distance is up to 5mm). Then, the electric actuator moves from the position where the pushing operation was completed (where INP was turned on) to the 50mm point with 50mm/s.
10. Operation instruction The controller is operated by selecting step data preset in the controller using the parallel I/O signals. The operating conditions are shown below. (1) Power on → Return to origin - Procedures- - Timing chart Power on → Return to origin - 1) Apply the power.
(3) Pushing operation - Procedures- - Timing chart Pushing operation - 1) Input step data No. (IN0 to IN5) Input the step data no. Scan the step data no. ↓ 2) DRIVE is turned ON. (OUT0 to OUT5 is turned off.) →Scan the step data number (from IN0 to IN5).
(4) HOLD -Procedures- - Timing chart HOLD - 1) HOLD is turned ON during the operation (When HOLD is ON). ↓ 2) BUSY is turned OFF (The electric actuator stops). Electric actuator ↓ 3) HOLD is turned OFF. ↓ 4) BUSY is turned ON Slow-down starting point (The electric actuator restarts).
(6) Stop -Procedures- - Timing chart stop - 1) The stop [EMG] input is turned OFF during the operation (when BUSY is ON). [stop command] ↓ 2) *ESTOP is turned OFF. ↓ 3) BUSY is turned OFF (The electric actuator stops). SVRE is turned OFF (If the electric actuator has a lock).
(7) Area output -Procedures- -Timing chart Area output - ● Operation of Step Data No.1 Example: The initial position: 50mm 1) Input step data No. (IN0 to IN5). ↓ Operation of step data No.1: Position: 200mm, Area1-Area2: 150-250mm ↓ ↓ 2) DRIVE is turned ON.
11. Alarm Detection The details of the alarm can be checked using the controller setting software or the teaching box. Please refer to the manuals of the controller setting software or the teaching box for details of the alarms. Please refer to section “11.2 Alarm details”P.55 of this manual on how to, deactivate the alarm. 11.1 Parallel output for the alarm group In case of an alarm, this controller outputs a signal that informs the type of alarm.
11.2 Alarm details Controller Setup Teaching How to Software Alarm contents/ Countermeasure box name deactivate (code) <Contents> The step data is in-correct for the following conditions (Assignable value range) (1) "Area1" < "Area2" (If both "Area1 and Area2" is 0, the alarm will not be activated.) (2) "Trigger LV"...
Page 57
Controller Setup Teaching How to Software Alarm contents/ Countermeasure box name deactivate (code) <Contents> For an operation for a specific step data no., the requested number of the step data is not registered. (When operation is commanded through PLC, this alarm will be generated depending on the input signal interval and the holding time of signals) The step data is Operation...
Page 58
Controller Setup Teaching How to Software Alarm contents/ Countermeasure box name deactivate (code) The Drive <Contents> operation [DRIVE] A positioning operation or pushing operation is requested. was turned ON Before execute the return to origin position. when the Return RESET to Origin was not input <Countermeasure>...
Page 59
Controller Setup Teaching How to Software Alarm contents/ Countermeasure box name deactivate (code) <Contents> The motor speed exceeds a specific level due to an external force, etc. The motor RESET speed has <Countermeasure> Over exceeded the Make improvements such that the motor speed will not SVON speed set value...
Page 60
Controller Setup Teaching How to Software Alarm contents/ Countermeasure box name deactivate (code) <Contents> The control power supply voltage within the controller is out of a range. <Countermeasure> Make sure that the voltage supplied to the control power (C24V) of the controller is appropriate. Caution If one power supply is commonly used for the control power and the motor power, or the power supply is...
Page 61
Controller Setup Teaching How to Software Alarm contents/ Countermeasure box name deactivate (code) <Contents> Turn ON The temperature around the regenerative circuit of the Alarm RESET controller is too high. _Comment SVON _159 <Countermeasures> (01-159) Check if the operating condition of the electric actuator is SETUP within the specification range.
Page 62
Controller Setup Teaching How to Software Alarm contents/ Countermeasure box name deactivate (code) <Contents> An error of the EEPROM is occurred. Memory content Memory Power error <Countermeasure> (01-197) Please contact SMC. (The write limit of the EEPROM is roughly 100,000 times) <Contents>...
12. Wiring of cables/Common precautions Warning (1) Adjusting, mounting or wiring change should never be done before shutting off the power supply to the product. Electrical shock, malfunction and damag can result. (2) Never disassemble the cable. Use only specified cables. (3) Do not remove or connect the cable and connector while power is supplied.
13. Electric actuators/Common precautions 13.1 Design and selection Warning (1) Be sure to read the Operation Manual. Handling or usage/operation other than that specified in the Operation Manual may lead to breakage and operation failure of the product. Any damage attributed to the use beyond the specifications is not guaranteed. (2) There is a possibility of dangerous sudden action by the product if sliding parts of machinery are twisted due to external forces etc.
(4) Return to origin cannot return while operating. It cannot be done during positioning operation, pushing operation and pushing. (5) Refer to a common auto switch /matter (Best Pneumatics No 2) when an auto switch is built in and used. (6) When conformity to UL is required, the electric actuator and controller should be used with a UL1310 Class 2 power supply.
13.3 Precautions for Use Warning (1) Do not touch the motor while in operation. The surface temperature of the motor can increase to approx. 90 C to 100 C due to operating conditions. Energizing alone may also cause this temperature increase. As it may cause burns, do not touch the motor when in operation.
[Ground] Warning (1) Be sure to ground the electric actuator. (2) Grounding should be dedicated ground. Ground construction is Class D grounding. (Ground resistance 100 Ω or less) (3) Make the grounding as close as possible to the electric actuator and shorten the distance to ground.
13.5 Maintenance Warning (1) Do not disassemble or repair the product. Fire or electric shock can result. (2) Before modifying or checking the wiring, the voltage should be checked with a tester 5 minutes after the power supply is turned off. Electrical shock can result.
13.6 Precautions for electric actuator with lock Warning (1) Do not use the lock as a safety lock or a control that requires a locking force. The lock used for the product with a lock is designed to prevent dropping of work piece. (2) For vertical mounting, use the product with a lock.
Controller and its peripheral devices /Specific product precautions 14.1 Design and selection Warning (1) Be sure to apply the specified voltage. Otherwise, a malfunction and breakage of the controller may be caused. If the applied voltage is lower than the specified, it is possible that the load cannot be moved due to an internal voltage drop.
(11) Do not install in the environment of flammable gas, corrosive gas and explosive gas. It could lead to fire, explosion and corrosion. (12) Do not apply radiant heat from a large heat source such as direct sunlight or heat treatment furnace.
(4) Do not carry this product by holding its cables. It may cause an injury or damage to the product. (5) Do not connect power cable or high-voltage cable in the same wiring route as the unit. The wires to the controller or its peripheral devices can be interrupted with noise or induced surge voltage from power lines or high-voltage lines and malfunction could be caused.
Consider replacing controller, if not of the causes on this table are applicable. It is possible that this product is damaged due to the operating conditions (applications), please contact SMC to discuss appropriate measures. System does not operate correctly. JXC5H/JXC6H See problem LED is OFF. No. 1. See problem ALM LED No.
Page 74
Trouble Possible Trouble How to diagnose the trouble Solutions cause The power supply, voltage or current should be modified to an appropriate Check if the LED (green) of the Power fault one. controller is lit. → 4. External Wiring Diagram P.21 →...
Page 75
Trouble Possible Trouble How to diagnose the trouble Solutions cause If there is no sound of lock release from Check if you can hear the sound Lock release the electric actuator with lock, the lock of lock release when the manual error may be broken.
Page 76
Trouble Possible Trouble How to diagnose the trouble Solutions cause Check if there has been any temporary voltage drop in the power supply. There is a possibility of a momentary (If there is a temporary voltage voltage drop because the capacity of the drop in the power supply, the power supply is insufficient, or the power Voltage drop...
Page 77
Trouble Possible Trouble How to diagnose the trouble Solutions cause Perform the return to origin position If it is a pushing operation, operation several times to check the repeat return to origin operations origin position. Incorrect several times to check if the Take measure to make the electric origin position electric actuator returns to the...
Page 78
Trouble Possible Trouble How to diagnose the trouble Solutions cause Check the max. speed and acceleration Inappropriate speed of the electric actuator and be Check that the parameter values basic sure to input the correct parameters. are correct. parameters → 7. Setting Data Entry P.37 In case of such operation, the electric actuator may start slowing down before it Inappropriate...
Need help?
Do you have a question about the JXC5H and is the answer not in the manual?
Questions and answers