4.2 GSDML file installation..............17 4.3 Addition of JXCP1 controller to PROFINET network ....18 4.4 Registration of the device name of the JXCP1 controller to be connected 5. External Connections ........21 5.1 PWR: Power supply connector ..........21 5.2 MOT: Motor connector, ENC: Encoder connector ....
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(2) Input area details .............. 31 (3) Output area mapping ............35 (4) Output area details ............36 (5) Record data (request sent from PROFINET master to JXCP1 controller) 40 10. Settings and Data Entry ........41 10.1 Step Data ..................41 10.2 Basic parameters ................
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14.7 Teaching box ................. 61 15. Alarm for Motor Control ........62 15.1 Alarm group signals ..............62 15.2 Reading PROFINET Diagnostics from the JXCP1 ....63 15.3 Alarms and countermeasures ............ 64 16. Precautions for wiring and cable ....69 17.
JXCP1/Controller 1. Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International 1)
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JXCP1/Controller 1. Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and provide specifications or a contract, if necessary.
2. Outlines of Product 2.1 Features Features of the controller. ●PROFINET compatible This device can be directly connected to a PROFINET fieldbus network. It will then be possible to establish communication with a PROFINET Master (PLC). ●Actuator control Positioning operation and operation at a specific speed and force for the actuator are possible by controlling the Step motor (servo 24VDC).
2.2 How to Order How to order is shown below. JX C P 1 Electric equipment Controller Actuator Model (Enter from the actuator model to "stroke") Controller type E.g.) LEFS16B-100B-S1CP17, PROFINET input “LEFS16B-100”. Number of shaft/ Mounting Type of power supply Direct mounting 1 axis, Power supply DIN rail...
2.3 Product configuration An example of the controller structure is shown below. 1 Electric actuator PROFINET ●Controller To P1, P2 (Option) •Conversion cable 1 •Communication cable Product no.: P5062-5 •Actuator cable (Robotic type cable) •Conversion 2 To ENC Model number: unit •LE-CP-□-□...
Product name Quantity Controller (JXC-CPW) Controller set up kit Cables & conversion unit Controller 1 pc. including (JXCP1□-□) Power supply plug 1 pc. (JXC-CPW) 1 Teaching box Actuator 1 pc. (Conversion cable is needed) 1. These items are included when ordered using the part number for an actuator set.
- Using hardware configurator, assign a device name and IP address to the device (JXCP1 controller). - Write a device name directly into the physical device (JXCP1), this should match the name used in the hardware configuration. When the setting of the PLC and JXCP1 controller is completed and the PROFINET communication is established, the LED’s on the front of the controller will be set as shown in the table below.
3. Specifications 3.1 Specifications Basic specifications of the product. Item Specifications Compatible motor Step motor (servo 24 VDC) Power supply Power supply voltage: 24 VDC±10% 200 mA or less (Controller) Current consumption Refer to the specification of actuator to be connected for total power consumption.
3.2 Parts Description Details of the parts of the controller. Display Name Details Display LED’s to indicate the controller status. PROFINET P1, P2 communication Connect to the PROFINET network. connectors Serial I/O connector Connector for the teaching box (LEC-T1) or the (8 poles) setting software (JXC-W2).
3.4 Mounting (1) Mounting The controller can be direct mounted using screws or mounted on a DIN rail. Details of the controller mounting options are shown below. [1]Thread mounting (JXCP17-□) [2]DIN rail mounting (JXCP18-□) (Mounting with two M4 screws) (Mounting with DIN rail) Before locked onto Locked onto DIN rail...
Caution (1) A dedicated Ground connection must be used. Grounding should be to a D-class ground (ground resistance of 100Ω or less). (2) The cross sectional area of the grounding cable shall be 2mm minimum. The Grounding point should be as near as possible to the controller. Keep the grounding cable as short as possible.
4.1 GSDML file and icons A GSDML file is required by the setting software, to configure the JXCP1 for a PROFINET network Furthermore, special icons are necessary for the display of the JXCP1 controller within the setting software.
Add the appropriate master (PLC) and the PROFINET bus to the hardware configuration screen. (please refer to the STEP 7 user manual for instructions). Locate the JXCP1 controller icon in the hardware catalogue (right screen), it is under [PROFINET IO], [Additional Field Device], [Controllers], [SMC JXC]) Drag the icon from the hardware catalogue and drop it on the PROFINET-IO-System line (PROFINET network).
(3) When other settings such as master and device are added and their settings are complete, please select [PLC/Download] and download (1) to (3) setting to the PLC. 4.4 Registration of the device name of the JXCP1 controller to be connected (1) Start [HW Config] from STEP7(SIMATIC Manager). (Refer to 4.2(1).) Select [PLC]→[Ethernet]→[Edit Ethernet Node] from the menu bar of [HW Config].
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(2) When Edit Ethernet Node screen appears, click [Browse] button to display the devices that are connected to the PROFINET network. Select the MAC address of the JXCP1 controller for which the Device name must be set, and click [OK].
5. External Connections An example of standard wiring of the controller is shown for each connector. 5.1 PWR: Power supply connector Controller Controller input power supply 24VDC Wire (The Controller power supply (24VDC) and wires must be prepared by the user.) ...
(2) Connection with a PC Controller set up kit Controller setting software, communication cable, USB cable and conversion unit are included Controller Conversion unit モニタ モニタ 120.3 120.3 動 作中 動 作中 現在 位 置 現在 位 置 ア ラーム ア...
6. Details of Power Supply Plug 6.1 PWR: Power supply plug specifications The specifications of the power supply plug supplied with the controller are shown below. Power supply plug Pin No. Terminal Function Functional explanation C24V Power supply (+) The positive control power. The positive power for the actuator M24V Motor power (+)
6.3 Power Supply Plug Wiring Connect the power supply plug to the 24VDC controller power supply according to instructions (1) (2) and (3) and then insert it into the PWR connector of the controller. (1) Wiring of power supply (C24V, M24V, 0V) Connect the positive of the 24VDC controller power supply to the C24V and M24V and connect the negative of that power supply to the 0V terminal.
6.4 Wiring of stop circuit The actuator stops its operation when the external stop switch or the stop switch of the teaching box is activated. (1)Stop (example of recommended circuit) When the controller recognizes the connection of the teaching box, the stop of the teaching box is activated.
(2) Stop (relay contact (1)) If the system where this controller is installed has a stop circuit for the whole system, or if the system has multiple controllers with individual power supply, relay contacts should be made between the 24VDC controller power supply and the EMG terminal of the power supply plug. (Circuit example) 24VDC The stop is...
(3) Motor power shutdown (relay contact (2)) If it is necessary to have a circuit to shutdown the motor power externally, relay contacts should be made between the 24VDC controller power supply and the M24V and EMG terminal of the power supply plug.
7. LED display 7.1 LED display Refer to the table below for details of the LED status. Details Power is not supplied Power supply status. Green LED is ON Power is supplied Normal operation Controller alarm status. Red LED is ON Alarm generated Normal operation Controller status.
For the JXCP1 controller, it is possible to instruct all step data items (operation method, speed, position, acceleration, deceleration, pushing force, switch point, pushing speed, positioning thrust, area 1, area 2, positioning width) by numeric values.
(2) Input area details ●Byte0: Input port equivalent signal details Byte Signal name Description OUT0 When the operation is started and “DRIVE” is turned OFF, the step No. executed by “DRIVE” will be refreshed/updated by the combination of “OUT0” to “OUT5” (binary digit). OUT1 (E.g.) Step data No.3 is output OUT5...
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●Byte1: Input port equivalent signal details Byte Signal name Description This terminal is ON during the movement of the actuator (during the positioning operation, etc.). Caution BUSY During the pushing operation without movement (no movement but the actuator generating the pushing force), “BUSY”...
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During activation of the Teaching Box stop switch, this signal is ON. During the normal operation, it is OFF. ESTOP This is synchronized to the input for the EMG signal on the controller PWR connector. Alarm generated when abnormal conditions occur to the ALARM actuator or its controlling status.
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●Byte8, 9: Current speed Byte Signal name Description Current speed of the actuator is shown in multiples of 1mm/s when numerical data can be read. (5) Current speed E.g.) 300[mm/s](300d=012Ch) is output. “8Byte” = 01h “9Byte” = 2Ch ●Byte10, 11: Current pushing force Byte Signal name Description...
(3) Output area mapping ●Output area mapping list (data sent from PROFINET master to JXCP1 controller) Offset Size Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 (Byte) BYTE BYTE FLGTH JOG+ JOG- SETUP RESET DRIVE SVON HOLD Movement Speed BYTE...
(4) Output area details ● Byte0,1: Output port to which signal is allocated Byte Signal name Description The step data No. instruction the drive will be specified by the combination of “IN0” to “IN5” (binary digit). E.g.) Step data No.3 has been assigned Caution Be sure to decide the step data No.
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● Byte1: Output port to which signal is allocated Byte Signal name Description If “HOLD” is turned ON during operation, the speed decreases at maximum deceleration set in the basic parameters until the actuator stops. The remaining stroke will be on hold as long as “HOLD”...
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● Byte2,3: Controlling of the controller/numerical data flag Byte Signal name Description Unused Speed is restricted for all operations. Value for speed limit Speed restriction varies depending on actuator type. (Unused) (Unused) Movement mode Speed Position Acceleration Deceleration Pushing force When the operation is commanded numerically, values can be changed while the set values are ON.
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● Byte12,13: Acceleration Description Byte Signal name Input range Min. unit 1 ~ Basic parameters (5, 7,11) Acceleration 1mm/s "Maximum acceleration/deceleration speed" ● Byte14,15: Deceleration Description Byte Signal name Input range Min. unit 1 ~ Basic parameters (5, 7, 11) Deceleration 1mm/s "Maximum deceleration speed"...
(5, 7, 11) In-Position 0.01mm (5) Record data (request sent from PROFINET master to JXCP1 controller) A record request is used to update the Step data items stored in the JXCP1 controller. ● Record data object Record Data SLOT Index...
10. Settings and Data Entry In order to move the actuator to a specific position, it is necessary to setup the patterns of operations with a PC (with the controller setting software) or the teaching box or record data. This setup data input by the software or teaching box will be recorded in the memory of the controller.
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Step Data details Description Controller Teaching Range Explanation setting software (TB) Step No. Number of the step data. 0 to 63 Specifies the co-ordinate system for the target position. Software Details 3 types Blank Disable The step data is ineffective. (Refer to the Movement Movement...
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■Effective only for the pushing operation (when the value for the "Pushing force" is from 1 to 100). This defines the movement speed during the pushing operation. If this Speed is too high, it may cause damage to the actuator or work Pushing Pushing (1)
10.2 Basic parameters The "Basic parameter" is the data to define the operating conditions of the controller, conditions of the actuator, etc. Details of basic parameters Activation: "■" = Effective as soon as it is recorded into the controller "○" = Become effective after restarting the controller "-"...
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Sets the range in which parameter and step data can be changed. 1. Basic parameter + Step data (Basic parameter + Return to ■ Para protect Para protect 1 to 2 origin parameter + Step data) 2. Basic parameter (Basic parameter + Return to origin parameter) This defines the status of the Enable switch of the teaching box.
10.3 Return to origin parameter The "Return to origin parameter" is the setting data for the return to origin operation. Details of Return to origin parameter Activation: "■" = Effective as soon as it is recorded into the controller "O" = Become effective after restarting the controller "-"...
11. Operations 11.1 Return to Origin After entering the setting data, it is necessary to perform a return to origin operation (to establish the origin point) before starting the positioning or pushing operation. (To ensure the position of origin) ■Return to origin The actuator moves in the return to origin direction (...
11.3 Pushing Operation The pushing operation is active when the value of the "Pushing F%" in the Step data is set to "1" or more. Similar to the positioning operation, the actuator moves according to the settings of "Position" and "Speed"...
[2] Movement of the workpiece in the direction opposite to the pushing direction (The actuator is pushed back since the reaction force from the workpiece is too large.) After completion of the pushing operation, if the reaction force from the workpiece becomes larger, the actuator may be pushed back.
12. Operation Examples 12.1 Positioning Operation E.g.) Move an actuator from the origin to 100mm point at 50mm/s. (Step No.1 instruction) Next, move the actuator from the 50mm point to 100mm point by moving it 5 times continuously, 10mm at a time, at a speed of 50mm/s. (Step No. 2) ■[Normal mode] Step data (e.g.) Threshold Pushing...
12.2 Pushing Operation Eg.) Move the actuator from the origin to a point 100 mm away at 100 mm/s. (Step Data No.1 is used for this operation). From the 100 mm point, the actuator must start a pushing operation of 10 mm/s speed and 50% or less force.
13. Operation Instructions 13.1 Overview of the Operation Instructions Shows operation instruction method of each function shown in 8. Operation methods (P.29). 13.2 Operation procedure for Operation by Step No. Refer to the following "Procedures" and "Timing charts" for details of the Return to Origin, operation mode procedures and the signal timing.
[2] Positioning operation - Procedure - - Timing chart - (1) Input step data No. (“IN0” to “IN5”) Input Step Data No. Read Step data No. (2) Turn ON the "DRIVE". (“INP” turns OFF.) Power supply Scan the specified step data number (from "IN0"...
[3] Pushing Operation - Procedure - - Timing chart - Input Step Data Read Step data (1) Input step data No. (“IN0” to “IN5”) Power supply (2) Turn ON the "DRIVE". (“INP” turns OFF.) IN0 to 5 →Scan the step data number Input (from "IN0"...
[5] Reset -Procedure- [Driving reset] - Timing chart - Reset (1) During operation (“BUSY” is ON) Input “RESET" is turned ON. RESET signal OUT0 to 5 (2) “BUSY” and “OUT0” to “OUT5” are OFF. Output BUSY signal (3) The actuator decelerates to stop (controlled).
[7] Area output - Procedure - Timing chart ●Step data No.1 operation The initial position: 50mm (1) Input step data No. (“IN0” to “IN5”) Operation of Step Data No.1: Position: 200mm AREA1 to AREA 2: 150 to 250mm Operation of Step Data No.2: Position: 100mm AREA 1 to AREA 2: 130 to 170mm (2) Turn "DRIVE"...
13.3 Operation procedure for Operation by numerical instruction E.g.) Input 50.00 [mm] to the position parameter of the specified step data and start the actuator. For parameters other than position which are numerically specified (speed, acceleration/deceleration), the values set for the specified step data are used. Before starting the operation by numerical instruction, make sure that the servo is on and returning to origin has completed.
14. Options 14.1 Actuator cable [5m or shorter] LE-CP- □ - □ Signal name Terminal number Cable color Terminal number Brown Cable length (L) Orange 1.5m Yellow COM-A/COM Green COM-B/ - Blue Shield Cable color Terminal number Brown Actuator cable type Black Robotic type cable Black...
14.3 Actuator cable for with lock [5m or less] LE-CP- □ - B- □ Cable color Terminal No. Signal name Terminal No. Brown Cable length (L) Orange Yellow 1.5m Green COM-A/COM Blue COM-B/ - Shield Cable color Terminal No. Brown Black Actuator cable type Black...
14.5 Controller Set up kit JXC - W2 - □ Controller set up kit Contents Controller set up kit Kit contents Controller set up software (CD-ROM) Controller set up software (CD-ROM) Communication cable (JXC-W2) Conversion unit USB cable Conversin unit Only Controller set up software (CD-ROM) Only Communication cable &...
14.7 Teaching box LEC- T1 - 3 □ G □ Teaching box Enable switch Cable length No enable switch Equipped with Original language enable switch English Stop switch With Stop switch Japanese Conversion Cable P5062-5 (Cable length: 0.3m) This cable is necessary only when connecting the teaching box to the JXC controller Dimensions Indication...
15. Alarm for Motor Control The details of the alarm for motor control can be checked using a PC (the controller setting software) or the teaching box. Please refer to the manuals of the controller setting software or the teaching box for details of the alarms.
When an alarm is generated in the JXCP1, a PROFINET alarm is also sent to the PLC. The SF LED on the PLC will be solid red to indicate a problem has occurred within the JXCP1. However it is possible to determine the exact cause of the problem by using STEP7(SIMATIC Manager) to read diagnostic information from the JXCP1.
15.3 Alarms and countermeasures Name of the controller Teaching How to setting Group Alarm contents/Countermeasure deactivate software description (code) 1 <Condition>The step data is incorrect for the following conditions (Settable range) (1) Area1 <Area2 (If both Area1 and Area2 is 0, the alarm will not be activated.) (2) Trigger LV ≤...
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<Content> This alarm occurs when the following parameter is outside of the settable range during the numerical instruction operation. (Settable range) (1) Area1 < Area2 (If both Area1 and Area2 is 0, the alarm will not be activated.) (2) Trigger LV ≤ Pushing force (3) Minimum speed of actuator ≤...
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Return to ORIG did <Contents> Return to origin is not completed within the set time. ORIG complete in RESET the set <Countermeasure> Make sure there are no obstructions that interfere with time. the actuator movement. (01-097) Drive is ON <Contents> While the servo motor is OFF, the return to origin operation, when Servo positioning operation, pushing operation or JOG operation is requested.
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Controller <Details> The temperature around the power element of the controller is temperatur too high. Over RESET e exceeded Temp SVON <Countermeasures> Make improvements so that the temperature around set range. the controller is kept appropriate. (01-146) <Contents> The control power supply voltage within the controller is outside the set range.
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Output Turn OFF <Contents> The output current of the power circuit is abnormally high. current and ON the limit is Over power <Countermeasure> Make sure that there are no short circuits of actuator exceeded current supply for cables, connectors, etc. set value In addition, make sure that the actuator is compatible with the controller.
16. Precautions for wiring and cable Warning (1) Adjusting, mounting or wiring change should never be done before shutting OFF the power supply to the product. Electric shock, malfunction and damage can result. (2) Do not disassemble the cable. Use only specified cables. (3) Do not connect or disconnect the cable or connector with the power on.
17. Electric Actuators/Common Precautions 17.1 Design and selection Warning (1) Read the Operation Manual before using the product. Handling or usage/operation other than that specified in the Operation Manual may lead to breakage and product failure. Any damage attributed to use beyond the specifications is not guaranteed. (2) There is a possibility of dangerous sudden action by the product if sliding parts of machinery are twisted due to external forces etc.
(5) Refer to a common auto switch (Best Pneumatics No 2), when an auto switch is built and used within the system. 17.2 Mounting Warning (1) Install and operate the product only after reading the Operation Manual carefully and understanding its contents. Keep the manual in a safe place for future reference.
17.3. Handling Precautions Warning (1) Do not touch the motor while in operation. The surface temperature of the motor can increase to approx. 90 C to 100 C due to operating conditions. Energizing alone may also cause this temperature increase. Do not touch the motor when in operation as it may cause burns.
17.4 Operating environment Warning (1) Avoid use in the following environments. 1. Locations where a large amount of dust and cutting chips are airborne. 2. Locations where the ambient temperature is outside the range of the temperature specification (refer to specifications). 3.
17.5 Maintenance Precautions Warning (1) Do not disassemble or repair the product. Fire or electric shock can result. (2) Before modifying or checking the wiring, the voltage should be checked with a tester 5 minutes after the power supply is turned OFF. Electric shock can result.
OFF the power supply for this product and the system immediately. (6) The upper limit of writing cycle to EEPROM of the JXCP1 controller is 100,000 cycles. If the upper limit of writing cycle is exceeded, the writing will not be performed correctly.
18.2 Handling Precautions Warning (1) The inside of the controller and its connector should not be touched. It may cause an electric shock or damage to the controller. (2) Do not perform operation or setting of this equipment with wet hands. It may cause an electric shock.
18.3 Mounting Warning (1) The controller and its peripheral devices should be installed on a fire-proof material. Direct installation on or near a flammable material may cause fire. (2) Do not install this product in a location subject to vibration and impact. A failure and malfunction can result.
18.5 Power supply Caution (1) Use a power supply with low noise between lines and between power and ground. In cases where noise is high, use an isolation transformer. (2) The power supplies for the controller power and the I/O signal power should be separate, and both Power supplies should not be of the "in-rush current limiting type".
19. Troubleshooting When any failure occurs with this product, the following chart can be used to identify the cause of the failure. When none of the causes in the troubleshooting can be confirmed, it is presumed that the product is faulty and normal operation can only be recovered by the replacement of a part. It is possible that this product may be damaged due to the operating conditions (applications).
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Problem Possible Investigation method and location of Problem Countermeasures causes possible causes Use an appropriate voltage and power Check that PWR (green) of the supply capacity in reference to the controller turns OFF at either of Power when power is supplied, SVON ON operation manual of the actuator and fault controller connected.
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Please install the USB driver of the communication unit. The USB The USB driver's installation starts when driver is Check that the USB driver for the communication unit is connected the conversion unit is installed. with PC. Details of the installation installed procedure are shown in "Installation procedure of the JXC-W2 setting...
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Is the wiring connected correctly? Correct the wiring so that the input/output of Incorrect Refer to the controller operation each signal is performed appropriately. → 5. External Connections (P.21) wiring manual to confirm wiring, and check → 9.1 Memory allocation (P.30) for broken wires and short-circuits.
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Is the wiring connected correctly? Correct the wiring so that the input/output of Incorrect Refer to the controller operation each signal is performed appropriately. → 5. External Connections (P.21) wiring manual to confirm wiring, and check → 9.1 Memory allocation (P.30) for broken wires and short-circuits.
20. Handling of sent/received data There are three types of data, 1byte data, 2bytes data and 4bytes data. Specifically, handling of 2bytes data, 4bytes data and negative data is explained below. (1) 2bytes data Please note following examples for 2 bytes data including speed, acceleration, and deceleration. E.g.) Output data "speed": When inputting 100mm/s data to Byte6 and Byte7.
The speed is determined by upper devices (PLC etc.). The unit is bit speed per second (bps). Communication cycle This is a cycle of sending data from masters to slaves (JXCP1 time controller). An arbitrary name assigned by the user to the PROFINET slave. Every Device name node on the PROFINET network should have a unique name.
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Revision history A: Contents revised in several places. B: Contents revised in several places. [May 2017] C: Contents revised in several places. [Nov 2019] 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 http://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
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