Table of Contents 1. Safety Instructions 2. Outlines of Product 2.1 Features ..................6 2.2 How to Order................7 2.3 Product configuration ............... 8 2.4 Start up procedure ..............9 (1) Checking the contents of the package ......9 (2) Mounting the controller ............. 9 (3) Wiring and Connection ............
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9.4 Position/speed monitor ............27 10. Memory map 10.1 Process data ................28 10.1.1 Process data input (from JXCL1 controller to IO-Link master) 10.1.2 Process data output (from IO-Link master to JXCL1 controller) 10.2 Parameter ................35 10.2.1 Direct parameter (Page 1) .......... 35 10.2.2 ISDU parameter ............
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[2] Positioning operation ............53 [3] Pushing Operation ............54 [4] HOLD ................. 54 [5] Reset .................. 55 [6] Stop ..................55 [7] Area output ............... 56 14.3 Operation procedure for Operation by numerical instruction 15. Options 15.1 Actuator cable [5m or shorter] ..........58 15.2 Actuator cable [8 to 20m] .............
JXCL1/Controller 1. Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International 1)
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JXCL1/Controller 1. Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and provide specifications or a contract, if necessary.
2. Outlines of Product 2.1 Features Features of the controller. ●IO-Link compatible IO-Link operation is available by connecting with IO-Link. Information can be written to and read from the controller. ●Actuator control Positioning operation and operation at a specific speed and force for the actuator are possible by controlling the Step motor (servo 24VDC).
2.2 How to Order How to order is shown below. JX C L 1 Electric equipment Controller Actuator Model (Enter from the actuator model to "stroke") Controller type E.g.) LEFS16B-100B-S1CL17, IO-Link input “LEFS16B-100”. Number of shaft/ Mounting Type of power supply Direct mounting 1 axis, Power supply DIN rail...
2.3 Product configuration An example of the controller structure is shown below. 1 Electric actuator IO-Link IO-Link master ●Controller •IO-Link communication plug (Included) Part No.: JXC-CL-S <Applicable wire size> To IO-Link AWG20 (0.5mm Connector (Option) 1 •Controller communication cable •Actuator cable (Robotic type cable) To SI Part No: JXC-W2A-C...
After unpacking everything, check the description on the label to identify the controller and the number of accessories. Option Controller Controller Product name Quantity communication cable Controller 1 pc. (JXCL1□-□) Power supply plug (JXC-CPW) Power supply plug USB cable 1 pc. (JXC-CPW) IO-Link communication plug 1 pc. (JXC-CL-S) 1...
First, supply power to the IO-Link master and the power supply L+/L- for communication with IO-Link. Then, install the IODD (I/O Device Description) file for JXCL1 in the IO-Link master configuration tool for setting the JXC controller to the master.
3. Specifications 3.1 Specifications Basic specifications of the product. Item Specifications Compatible motor Step motor (servo 24 VDC) Power supply Power supply voltage: 24 VDC±10% 100 mA or less (Controller) Current consumption Refer to the specification of actuator to be connected for total power consumption.
3.2 Parts Description Details of the parts of the controller. Display Name Details LED’s to indicate the controller status. Display IO-Link communication For connection to the IO-Link communication connectors Serial I/O connector Connector for the teaching box (LEC-T1) or the (8 poles) controller communication cable (JXC-W2A-C).
3.3 External Dimensions The appearance of this product is as shown in the diagram below: (1) Screw mounting (JXCL17-□) For body mounting For body mounting - 13 - No.JXC※-OMV0005-A...
3.4 Mounting (1) Mounting The controller can be direct mounted using screws or mounted on a DIN rail. Details of the controller mounting options are shown below. [1]Thread mounting (JXCL17-□) [2]DIN rail mounting (JXCL18-□) (Mounting with two M4 screws) (Mounting with DIN rail) Before locked onto Locked onto DIN rail...
Caution (1) A dedicated Ground connection must be used. Grounding should be to a D-class ground (ground resistance of 100Ω or less). (2) The cross sectional area of the grounding cable shall be 2mm minimum. The Grounding point should be as near as possible to the controller. Keep the grounding cable as short as possible.
The initial value for the IODD is a default value only. When parameters are changed using IO-Link communication, it is necessary to upload the parameters for the connected actuator from the JXCL1 controller to reflect the parameters to the IO-Link master setting tool.
5. External Connections An example of standard wiring of the controller is shown for each connector. 5.1 PWR: Power supply connector Controller Controller input power supply 24VDC Wire (The Controller power supply (24VDC) and wires must be prepared by the user.) ...
5.4 IO-Link communication connector Connect one JXCL1 controller to the IO-Link master port. The IO-Link communication cable and IO-Link master must be prepared by the user. IO-Link communication starts when the power supply L+/L- for IO-Link communication and control the C24V power are supplied to the JXC controller.
6. Details of Power Supply Plug 6.1 PWR: Power supply plug specifications The specifications of the power supply plug supplied with the controller are shown below. Power supply plug Pin No. Terminal Function Functional explanation C24V Power supply (+) The positive control power. The positive power for the actuator M24V Motor power (+)
6.3 Power Supply Plug Wiring Connect the power supply plug to the 24VDC controller power supply according to instructions (1) (2) and (3) and then insert it into the PWR connector of the controller. (1) Wiring of power supply (C24V, M24V, 0V) Connect the positive of the 24VDC controller power supply to the C24V and M24V and connect the negative of that power supply to the 0V terminal.
6.4 Wiring of stop circuit The actuator stops its operation when the external stop switch or the stop switch of the teaching box is activated. (1)Stop (example of recommended circuit) When the controller recognizes the connection of the teaching box, the stop of the teaching box is activated.
(2) Stop (relay contact (1)) If the system where this controller is installed has a stop circuit for the whole system, or if the system has multiple controllers with individual power supply, relay contacts should be made between the 24VDC controller power supply and the EMG terminal of the power supply plug. (Circuit example) 24VDC The stop is...
(3) Motor power shutdown (relay contact (2)) If it is necessary to have a circuit to shutdown the motor power externally, relay contacts should be made between the 24VDC controller power supply and the M24V and EMG terminal of the power supply plug.
7. IO-Link communication plug 7.1 IO-Link communication plug specification Specifications for the IO-Link communication plug. Pin No. Terminal Functions +24 VDC for IO-Link communication power supply. IO-Link communication starts when the power supply L+/L- and C24V control power are supplied to the JXC controller.
8. LED display 8.1 LED display Refer to the table below for details of the LED status. Details Power is not supplied Power supply Red ALM is on when an alarm is generated. status. Green LED is ON Power is supplied Normal operation Controller alarm IO-Link communication power supply (L+/L-)
9. Operation methods 9.1 Outline The controller is able to operate the connected actuator using ”Operation by Step No.” or "Operation by numerical instruction" via IO-Link communication. Operation by Step No.: Operation using the preset step data. Operation by numerical instruction: Operation by specifying the position and speed numerically. Operation items which cannot be expressed numerically will use the contents of the selected step data.
10. Memory map 10.1 Process data 10.1.1 Process data input (from JXCL1 controller to IO-Link master) (1) Process data input list Unit Byte No. Signal name Description Controller status flag Flag to indicate the controller (actuator) status 0.01mm Position Current actuator position...
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Byte No. Signal name Description The condition when “INP” turns ON depends on the actuator action. •Return to origin Turns ON at the origin when within the ±"default in position" in the Basic parameters. •During positioning operation Turns ON when the current position is within "Step data position +/- positioning range".
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The table below shows the changes in the output signal with respect to the state of the controller. Output signal Status BUSY SVRE Lock SETON OUT0to5 During stopping when “SVON” is OFF after Lock turning ON the power supply to the controller During stopping when “SVON”...
10.1.2 Process data output (from IO-Link master to JXCL1 controller) (1) Process data output list Byte No. Signal name Description Unit Controller control flag Controller control signal Execution flag for numerically instructed operation Operating mode (for numerically instructed Move operation)
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Byte No. Signal name Description If “HOLD” is turned ON during operation, the speed decreases at maximum deceleration set in the basic parameters until the actuator stops. The remaining stroke will be on hold as long as “HOLD” is ON and when “HOLD” is turned OFF, the actuator restarts and travels for the remaining stroke.
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● Byte 2: Start flag Byte No. Signal name Description An instruction to start the operation by numerical instruction. When the start flag "Run" moves to ON status from OFF status, operation starts based on the step data specified by IN0-IN5 with the descriptions of Byte 3-21.
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● Byte 16,17 :Trigger LV Description Byte No. Signal name Input range Min. unit Trigger LV (H) 7 11) 1 mm/s Trigger LV (L) ● Byte18-21: In-Position Description Byte No. Signal name Input range Min. unit In-Position (HH) In-Position (HL) 7 11) 0.01 mm In-Position (LH)
3 Y: Included in the data storage N: Not included in the data storage Refer to 10.3 Data strorage (P.40) for Data strage. (1-1) System Command (Index:0x0002, Sub Index:0x00) The following commands are available in the JXCL1 controller. Command Command name Description Back-up of the parameter set data.
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(1-2) Device AccessLocks (Index:0x000C, Sub Index:0x00) Locking and unlocking of the data storage function can be set in the JXC controller. Refer to 10.3 Data strorage (P.40) for Data strage Description Value Unlock the data storage function (data storage function is enabled) 0 (Default) Lock the data storage function (data storage function is disabled) Lock the data storage:...
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The initial value for IODD is a default value only. When parameters are changed using IO-Link communication, it is necessary to upload the parameters of the connected actuator from the JXCL1 controller to reflect the parameters to the IO-Link master setting tool.
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0x01 Unit name STR16 R/W Fixed value 0x02 W-AREA1 INT32 R/W Fixed value 0.01mm 0x03 W-AREA2 INT32 R/W Fixed value 0.01mm Parameter1 0x04 ORG correct INT32 R/W Fixed value 0x05 Sensor type UINT16 R/W Fixed value 0x01 Option set1 UINT16 R/W Fixed value Basic Undefined...
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(2-3) Step data Data Data type Access Activation Index Parameter name Input range Unit storage 1 2 3 Index 4 ○ 0x01 UINT16 R/W 0,1,2 Move 5 0x02 Speed UINT16 R/W mm/s 5 0x03 INT32 0.01mm Position 5 0x04 UINT16 R/W mm/s Accel 5...
Replace the JXC controller after confirming that the model number of the JXC controller to replace is the same as the JXC controller to be replaced. Moreover, if the JXC controller is replaced with JXCL1-BC (The blank controller), replace the JXC controller after writing the parameters for the connected actuator by JXC-BCW.
The initial value for IODD is a default value only. When parameters are changed using IO-Link communication, it is necessary to upload the parameters of the connected actuator from the JXCL1 controller to reflect the parameters to the IO-Link master setting tool parameters.
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Details of Step Data Description Controller Teaching Range Explanation IO-Link setting software (TB) Step No. Number of the step data. 0 to 63 Specifies the co-ordinate system for the target position. Software Details Blank Disable The step data is ineffective. 3 types Movement Movement...
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■Effective only for the pushing operation (when the value for the "Pushing force" is from 1 to 100). This defines the movement speed during the pushing operation. If this Speed is too high, it may cause damage to the actuator or Pushing Pushing Pushing...
11.2 Basic parameters The "Basic parameter" is the data to define the operating conditions of the controller, conditions of the actuator, etc. Details of basic parameters Activation: "■" = Effective as soon as it is recorded into the controller "○" = Become effective after restarting the controller "-"...
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Sets the range in which parameter and step data can be changed. Para Para Para 1. Basic parameter + Step data (Basic parameter + Return to ■ 1 to 2 protect protect protect origin parameter + Step data) 2. Basic parameter (Basic parameter + Return to origin parameter) This defines the status of the Enable switch of the teaching Enable...
11.3 Return to origin parameter The "Return to origin parameter" is the setting data for the return to origin operation. Details of Return to origin parameter Activation: "■" = Effective as soon as it is recorded into the controller "O" = Become effective after restarting the controller "-"...
12. Operations 12.1 Return to Origin After entering the setting data, it is necessary to perform a return to origin operation (to establish the origin point) before starting the positioning or pushing operation. (To ensure the position of origin) ■Return to origin The actuator moves in the return to origin direction (...
12.3 Pushing Operation The pushing operation is active when the value of the "Pushing F%" in the Step data is set to "1" or more. Similar to the positioning operation, the actuator moves according to the settings of "Position" and "Speed"...
[2] Movement of the workpiece in the direction opposite to the pushing direction (The actuator is pushed back since the reaction force from the workpiece is too large.) After completion of the pushing operation, if the reaction force from the workpiece becomes larger, the actuator may be pushed back.
13. Operation Examples 13.1 Positioning Operation E.g.) Move an actuator from the origin to 100mm point at 50mm/s. (Step No.1 instruction) Next, move the actuator from the 50mm point to 100mm point by moving it 5 times continuously, 10mm at a time, at a speed of 50mm/s. (Step No. 2) ■[Normal mode] Step data (E.g.) Threshold Pushing...
13.2 Pushing Operation E.g.) Move the actuator from the origin to a point 100 mm away at 100 mm/s. (Step Data No.1 is used for this operation). From the 100 mm point, the actuator must start a pushing operation of 10 mm/s speed and 50% or less force.(the pushing distance is up to 5 mm).
14. Operation Instructions 14.1 Overview of the Operation Instructions Shows operation instruction method of each function shown in 9. Operation methods (P.27). 14.2 Operation procedure for Operation by Step No. Refer to the following "Procedures" and "Timing charts" for details of the Return to Origin, operation mode procedures and the signal timing.
[2] Positioning operation - Procedure - - Timing chart - (1) Input step data No. (“IN0” to “IN5”) Input Step Data No. Read Step data No. (2) Turn ON the "DRIVE". Power supply (“INP” turns OFF.) Scan the specified step data IN0 to 5 number (from "IN0"...
[3] Pushing Operation - Procedure - - Timing chart - Input Step Data Read Step data (1) Input step data No. (“IN0” to “IN5”) Power supply (2) Turn ON the "DRIVE". (“INP” turns OFF.) IN0 to 5 →Scan the step data number (from “IN0”...
[5] Reset -Procedure- [Driving Reset] - Timing chart / Driving Reset - (1) During operation ("BUSY" is ON), Control RESET "RESET" is turned ON. signal OUT0 to 5 (2) “BUSY” and “OUT0” to “OUT5” are OFF. Status BUSY signals (3) The actuator decelerates to stop (controlled).
[7] Area output - Procedure - - Timing chart - ●Step data No.1 operation The initial position: 50mm (1) Input step data No. (“IN0” to “IN5”) Operation of Step Data No.1: Position: 200mm AREA1 to AREA 2: 150 to 250mm Operation of Step Data No.2: Position: 100mm AREA 1 to AREA 2: 130 to 170mm (2) Turn "DRIVE"...
14.3 Operation procedure for Operation by numerical instruction E.g.) Input 50.00 [mm] to the position parameter of the specified step data and start the actuator. Turn ON “RUN (Start flag)” after 12 items are specified (same as the items of the step data). •Movement mode, speed, target position, acceleration / deceleration, pushing force, trigger LV, In-position.
15. Options 15.1 Actuator cable [5m or shorter] LE-CP- □ - □ Signal name Terminal number Cable color Terminal number Brown Cable length (L) Orange 1.5m Yellow COM-A/COM Green COM-B/ - Blue Shield Cable color Terminal number Brown Actuator cable type Black Robotic type cable Black...
15.3 Actuator cable for with lock [5m or less] LE-CP- □ - B- □ Signal name Terminal No. Cable color Terminal No. Brown Cable length (L) Orange Yellow 1.5m COM-A/COM Green COM-B/ - Blue Shield Cable color Terminal No. Brown Black Actuator cable type Black...
15.5 Power supply plug JXC-CPW Power supply plug Detail of Viewed from A Terminal Function Functional explanation C24V Power supply (+) The positive control power. The positive power for the M24V Motor power (+) actuator motor to be supplied via the controller. Stop (+) The positive power for Stop signal The negative common power for...
15.8 Teaching box LEC- T1 - 3 □ G □ Teaching box Enable switch Cable length No enable switch Equipped with Original language enable switch English Stop switch With Stop switch Japanese Conversion Cable P5062-5 (Cable length: 0.3m) This cable is necessary only when connecting the teaching box to the JXC controller Dimensions Indication...
16. Alarm for Motor Control The details of the alarm for motor control can be checked using a PC (the controller setting software) or the teaching box. Please refer to the manuals of the controller setting software or the teaching box for details of the alarms.
16.2 Alarms and countermeasures Controller setting Teaching How to Group Alarm contents/Countermeasure software deactivate (code) 1 <Condition>The step data is incorrect for the following conditions (Settable range) (1) Area1 <Area2 (If both Area1 and Area2 is 0, the alarm will not be activated.) (2) Trigger LV ≤...
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<Content> This alarm occurs when the following parameter is outside of the settable range during the numerical instruction operation. (Settable range) (1) Area1 < Area2 (If both Area1 and Area2 is 0, the alarm will not be activated.) (2) Trigger LV ≤ Pushing force (3) Minimum speed of actuator ≤...
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Return to ORIG did <Contents> Return to origin is not completed within the set time. ORIG complete in RESET the set <Countermeasure> Make sure there are no obstructions that interfere with time. the actuator movement. (01-097) Drive is ON <Contents> While the servo motor is OFF, the return to origin operation, when Servo positioning operation, pushing operation or JOG operation is requested.
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<Details> The temperature around the power element of the controller is Controller too high. temperatur Over RESET e exceeded Temp SVON <Countermeasures> Make improvements so that the temperature around set range. the controller is kept appropriate. (01-146) <Contents> The control power supply voltage within the controller is outside the set range.
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Output Turn OFF <Contents> The output current of the power circuit is abnormally high. current and ON limit is Over the power <Countermeasure> Make sure that there are no short circuits of actuator exceeded current supply for cables, connectors, etc. set value In addition, make sure that the actuator is compatible with the controller.
17. Precautions for wiring and cable Warning (1) Adjusting, mounting or wiring change should never be done before shutting OFF the power supply to the product. Electric shock, malfunction and damage can result. (2) Do not disassemble the cable. Use only specified cables. (3) Do not connect or disconnect the cable or connector with the power on.
18. Electric Actuators/Common Precautions 18.1 Design and selection Warning (1) Read the Operation Manual before using the product. Handling or usage/operation other than that specified in the Operation Manual may lead to breakage and product failure. Any damage attributed to use beyond the specifications is not guaranteed. (2) There is a possibility of dangerous sudden action by the product if sliding parts of machinery are twisted due to external forces etc.
(5) Refer to a common auto switch (Best Pneumatics No 2), when an auto switch is built and used within the system. 18.2 Mounting Warning (1) Install and operate the product only after reading the Operation Manual carefully and understanding its contents. Keep the manual in a safe place for future reference.
18.3 Handling Precautions Warning (1) Do not touch the motor while in operation. The surface temperature of the motor can increase to approx. 90 C to 100 C due to operating conditions. Energizing alone may also cause this temperature increase. Do not touch the motor when in operation as it may cause burns.
18.4 Operating environment Warning (1) Avoid use in the following environments. 1. Locations where a large amount of dust and cutting chips are airborne. 2. Locations where the ambient temperature is outside the range of the temperature specification (refer to specifications). 3.
18.5 Maintenance Precautions Warning (1) Do not disassemble or repair the product. Fire or electric shock can result. (2) Before modifying or checking the wiring, the voltage should be checked with a tester 5 minutes after the power supply is turned OFF. Electric shock can result.
OFF the power supply for this product and the system immediately. (6) The upper limit of writing cycle to EEPROM of the JXCL1 controller is 100,000 cycles. If the upper limit of writing cycle is exceeded, the writing will not be performed correctly.
19.2 Handling Precautions Warning (1) The inside of the controller and its connector should not be touched. It may cause an electric shock or damage to the controller. (2) Do not perform operation or setting of this equipment with wet hands. It may cause an electric shock.
19.3 Mounting Warning (1) The controller and its peripheral devices should be installed on a fire-proof material. Direct installation on or near a flammable material may cause fire. (2) Do not install this product in a location subject to vibration and impact. A failure and malfunction can result.
19.5 Power supply Caution (1) Use a power supply with low noise between lines and between power and ground. In cases where noise is high, use an isolation transformer. (2) The power supplies for the controller power and the I/O signal power should be separate, and both Power supplies should not be of the "in-rush current limiting type".
20. Troubleshooting When any failure occurs with this product, the following chart can be used to identify the cause of the failure. When none of the causes in the troubleshooting can be confirmed, it is presumed that the product is faulty and normal operation can only be recovered by the replacement of a part. It is possible that this product may be damaged due to the operating conditions (applications).
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Controller Operation Manual. broken wire and short circuit of → 5. External Connections (P.18) wiring the power supply plug for JXCL1. → 6. Power Supply Plug (P.20) Refer to the controller operation manual Alarm If it is, check the type of alarm ALM LED is and take appropriate measures.
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JXCL1 controller and the setting Or, disable the data storage back up level is not of "data storage back up level” for the port connected to the JXCL1 transferred to for the port connected to the controller of the IO-Link master.
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Numeric data byte order may change depending on the Endian type of the Check the Endian type of the transmission format of the upper Set data upper level communication communication of IO-Link master. transmission format for IO-Link failure Form the data based on the Endian type (big or little endian).
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If it is a pushing operation, repeat return to origin operations several Take measures to make the actuator Incorrect times to check if the actuator operate normally (remove foreign matter origin returns to the origin correctly. that interferes with the actuator position Perform the Return to Origin movement, etc.)
21. Handling of sent/received data The Byte order for the process data and parameters for the IO-Link communication is big Endian type. When the upper communication byte order is little Endian, the byte order of a word or double word data size will be changed when they are accessed.
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(2-2) Access of double word data E.g. 4) shows an example when a double word data such as "target position" in double word data is accessed. E.g. 4) When 700.00 mm/s is written to the "target position (Byte6-Byte9)" of the process data output: Position”...
(PLC etc.). The unit is bits per second speed (bps). Communication cycle This is the cycle for sending data from master to slave (JXCL1 time controller). This is a function to store the IO-Link device parameter settings to the IO-Link master.
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