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Vision Engraving & Routing Systems 1212 Operating Manual

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VISION
ENGRAVING
TABLES
Operating Manual

Table Of Contents

Liability Statement ________________________________________ 2
Safety ____________________________________________________ 3
Chapter 2: Table Description ____________________________ 9-14
Chapter 3: Setting Up The Table ___________________________ 15
Chapter 4: Table Adjustments __________________________ 17-20
Chapter 5: Table Maintenance __________________________ 21-24
Chapter 6: Earlier Table Models ________________________ 25-30
Chapter 8: Troubleshooting ____________________________ 41-44
This manual is designed to provide you with information about your Vision Computerized Engraving
and Routing Systems table, beginning with unpacking the table and continuing through installation
and lifetime table maintenance. This manual does not attempt to teach you how to engrave, how to
use a computer, or how to use your engraving software. Some previous knowledge of engraving terms
and the engraving process is assumed. For information on your individual computer system, see your
computer's user manual or contact your computer distributor. For information on the engraving software
you use to drive your engraving system, see the manual for the individual software package supplied
by the software developer.
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  • Page 1: Table Of Contents

    Table of VISION Contents ENGRAVING TABLES Operating Manual Table Of Contents Liability Statement ________________________________________ 2 Safety ____________________________________________________ 3 Chapter 1: Unpacking and Taking Inventory _______________ 5-8 Chapter 2: Table Description ____________________________ 9-14 Chapter 3: Setting Up The Table ___________________________ 15 Chapter 4: Table Adjustments __________________________ 17-20 Chapter 5: Table Maintenance __________________________ 21-24 Chapter 6: Earlier Table Models ________________________ 25-30...

  • Page 2: Liability Statement

    Copyright 1998 Vision Computerized Engraving & Routing Systems Copyright 1998 Vision Computerized Engraving & Routing Systems Copyright 1998 Vision Computerized Engraving & Routing Systems Copyright 1998 Vision Computerized Engraving & Routing Systems Copyright 1998 Vision Computerized Engraving & Routing Systems (A Division of W (A Division of W estern Engravers Supply...

  • Page 3: Safety

    Safety Precautions Safety Precautions Safety Precautions Safety Precautions Safety Precautions Safety f f f f f or Vision Engra or Vision Engra or Vision Engra or Vision Engra ving T ving T ving T ables ving T ables ables ables or Vision Engra ving T ables...
  • Page 4 Page 4...

  • Page 5: Chapter 1: Unpacking And Taking Inventory

    Chapter 1: Chapter 1: Chapter 1: Chapter 1: Chapter 1: Chapter 1 U U U U U n n n n n packing and T packing and T packing and T packing and T aking In aking In aking In aking In v v v v v ent ent or or or or or y y y y y packing and T...
  • Page 6 Chapter 1 Step 3. Prepare a clean, level surface to put the engraving table on. Step 4. Wing Nut 7/16” Nut Washer Plastic Protector Engraving Baseplate Foam Packing Crate Bottom (Figure 1.2) Remove the four wing nuts by hand or by using pliers. Using a 7/16" wrench, remove the nuts and washers securing the table to the floor of the crate.
  • Page 7 Chapter 1 Step 7. 1.or3. Assembling the optional table stand. 1.or3. Approximate time for assembly is 10-20 minutes. 1.or2. 1.or2. (Figure 1.3) Table stand for Vision 2424 and 2448 models A. Cross beam is only for the 24” x 48” table stand. B.
  • Page 8 Chapter 1 (Figure 1.4) Table stand for Vision1624 A. Swivel casters are inserted up into the frame, in the positions indicated. The ring at the neck of the caster can be turned to tighten the caster in place, once inserted. B.

  • Page 9: Chapter 2: Table Description

    .0005 inch on all tables (when connected to a Vision Controller) Engraving Engraving Overall Table Shipping Table Area Dimensions Type Weight approx. packaged L x W x H VISION 1212 12”x12” 28”x33”x16” T-Slot 202lbs. VISION 1224 12”x24” 40”x33”x16” T-Slot 269lbs. VISION 1624 16”x24” 40”x33”x16”...
  • Page 10 Chapter 2 (Figure 2.1) Series 3 full linear T-slot table format. Shown here is the top view of the Series 3 Vision 1624. The Vision 1212 and the Vision 1224 have a similar design. 6. Carriage Assembly 8. Y-Axis Stepper Motor (underneath) 11.
  • Page 11 Chapter 2 3. T-Slot Table. Also referred to as the work surface, this aluminum bed supported by the linear rails allows placement of the engraving material or special clamps and fixtures. The slots in this table are shaped with an upside-down T, with the bottom of the T being a single-line slot across the top of the table (see fig 2.1b).
  • Page 12 Chapter 2 (Figure 2.2) Close up of the Series 3 Vision table carriage Shown is 3/4 view, without 1. Engraving Motor sheetmetal top cover 2. Z-Axis Stepper Motor 5. Z Lead Screw 6. Engraving 4. Spindle Block Motor Belt 3. Spindle Assembly 1.
  • Page 13 Chapter 2 (Figure 2.3) Series 3 flatbed (moveable gantry) table format. Shown here is a top view of the Series 3 Vision 2424. 10. Engraving Motor 5. Carriage Assembly 4. Gantry Assembly 7. Y-Axis Stepper Motor 3. X-Axis Lead Screw 2.
  • Page 14 Chapter 2 3. X-Axis Lead Screw. This is a threaded rod located underneath the table base. Combined with the stepper motor, the lead screw is rotated and causes the gantry to move along the rails in the X-axis direction (see fig 2.3b). There is also a second lead screw called in the X-axis lead screw.

  • Page 15: Chapter 3: Setting Up The Table

    Chapter 3: Chapter 3: Chapter 3: Chapter 3: Chapter 3: Chapter 3 tting U tting U p The T p The T able able Se tting U tting U tting U p The T p The T p The T able able able Connection of Power, Cables, and Controllers...
  • Page 16 Chapter 3 Page 16...

  • Page 17: Chapter 4: Table Adjustments

    Chapter 4: Chapter 4: Chapter 4: Chapter 4: Chapter 4: Chapter 4 T T T T T able A able A able A djustments able A djustments djustments djustments able A djustments Spindle Assembly Description Our most recent tables (the “Series 3’s”) include our newest spindle design, which now incorporates tension spring adjustment.
  • Page 18 Chapter 4 Zeroing Cutters for Top-Loaded Spindles (see figure 4.1) 1. Turn the micrometer to zero. This provides a starting point and reference for setting the depth accurately. It’s important to note that the micrometer should be threaded onto the spindle housing sufficiently to prevent excessive play in the micrometer and nosecone.
  • Page 19 Chapter 4 Proximity Sensing Device All Series 3 Vision Table Models come standard with a proximity-sensing device. Explanation and procedure for operating a Vision engraving machine equipped with a proximity- sensing device. Advantage of this feature The advantage of this device is that it eliminates the need to perform a surface setting before zeroing the cutter.
  • Page 20 Chapter 4 (Figure 4.4) Series 3 Spindle Shown With Diamond Drag Adapter Pulley Spindle Housing Pressure Spring Adjuster Micrometer Diamond Drag Adapter Page 20...

  • Page 21: Chapter 5: Table Maintenance

    Chapter 5: Chapter 5: Chapter 5: Chapter 5: Chapter 5: Chapter 5 T T T T T able Maint able Maint able Maint enance enance able Maint enance enance able Maint enance Vision strives for the highest quality in their manufacturing process to provide you with the most cost effective, reliable engraving machine in use today.
  • Page 22 Chapter 5 Cleaning the Vacuum Filter (only with the vacuum chip removal option) On systems with a vacuum chip removal system, frequent cleaning of the vacuum filter is necessary for proper performance. When engraving with the vacuum filter system, the filter should be checked and cleaned several times a day, depending on the amount of engraving done.
  • Page 23 Chapter 5 The motor brushes on the engraving motor should be inspected regularly, and replaced when worn. Two brush assemblies are included with the accessories package. (One for each side of the motor.) Inspect the brushes for possible replacement at least every six months. (see figure 5.2) The engraving motor is the large, black motor on the top of the carriage assembly.
  • Page 24 Chapter 5 Spindle Lubrication (for Series 3 Vision Tables only) The spindle assembly in the Series 3 Vision Tables requires a monthly lubrication of the housing (as shown in Fig.5.4). Simply push the spindle up until there is a 1/3” gap between the spindle block and the “lip”...

  • Page 25: Chapter 6: Earlier Table Models

    2. (Figure 6.2) Series2 T-slot table with THK carriage design. Shown below is an angled front view of the Vision 1624. The Series2 Vision 1212 and Vision 1224 models had a similar design. Engraving Motor...
  • Page 26 Chapter 6 Chapter 6 (Figure 6.3) Series2 flatbed (moveable gantry) table with THK carriage design. Shown here is a top view of the Vision 2424. 10. Engraving Motor 5. Carriage Assembly 4. Gantry Assembly 7. Y-Axis Stepper Motor 2. X-Axis Linear Rails 3.
  • Page 27 Spindle Block Z-Lead Screw X-Axis Rail V-Wheel (Figure 6.5) Series1 version T-Slot Table Model with V-wheel carriage design Shown below is the Vision 1624 (Series1 Vision 1212 and 1224 were similar). Motor Speed Stepper Motors Controller Plug Carriage Assembly Engraving Motor...
  • Page 28 Chapter 6 Chapter 6 (Figure 6.6) Series1 Flatbed Table Model with V-wheel carriage design Series1 Vision 2448 model is shown. The Series1 Vision 2424 was similar. Stepper Gantry (inside is the Y-Axis 37-pin plug Material Guides Motor lead screw) Motor Speed Lead Screw Controller...
  • Page 29 Chapter 6 EARLIER SPINDLE ASSEMBLIES All Series1 and Series2 Vision Table models included one of the following spindles: (Figure 6.9) Top-and-Bottom (Figure 6.8) Top-Loading Spindle Loading Spindle 1. Pulley 7. Cutter 2. Spindle Housing 8. Solid Collet 3. Micrometer 9. Split Collet 4.
  • Page 30 Chapter 6 SPINDLE PRESSURE ADJUSTMENT FOR SERIES2 VISION TABLES The pressure of the spindle nosecone against the material can be controlled by adjusting the down pressure in the Z-axis assembly. If the cutter is skipping across the material or engraving unevenly, the pressure should be increased.

  • Page 31: Chapter 7: Optional Accessories And Uses

    Chapter 7: Chapter 7 Optional Accessories and Uses Versa Vise This low profile vise features a fixed top jaw and a moveable bottom jaw. Total opening is 3.5”. It adapts to most systems with at least 1” clearance under the spindle. This vise is designed to be directly mounted to many engraving tables and includes T-nuts to allow quick placement on T- slot tables.
  • Page 32 Chapter 7 Universal Seal / Medallion Holder This universal clamp will hold 1-3 round objects at a time. It also has a place for the “eye” of a medallion or tag. This clamp may be used to any diameter of notary seal. These clamps will fit the Versa Vise or can be used directly on most T-slot table surfaces.
  • Page 33 Chapter 7 Adjustable Pen Jig Designed specially for pens and cylindrical items whose shape is not symmetrical. The adjust- ment allows the capture of the small tapered diameter of pens or odd shaped items. These jaws will fit the Versa Vise or can be used directly on most T-slot table surfaces. They will also fit Pantographs and other computerized systems that use the dowel pin system.
  • Page 34 Chapter 7 TYPICAL VERSA VISE COMBINATIONS (Figure 7.9) Versa Vise with 9” Jaws (Figure 7.10) Versa Vise with Pen & Seal Jig Page 34...
  • Page 35 Chapter 7 (Figure 7.11) Versa Vise with Seal Jig (Figure 7.12) Versa Vise with Universal Seal / Medallion Holder Page 35...
  • Page 36 Chapter 7 Riser Block Extensions The optional riser block kit allows you to raise the entire gantry assembly quickly and simply. Each end of the gantry assembly is supported by two tower blocks stacked on top of each other. Riser blocks are installed between the two tower blocks, and add height to the gantry.
  • Page 37 Chapter 7 Spindle Options Increase your profits and engraving quality with the split collet spindle (see fig 7.14). Designed to be extremely accurate and durable, the collet spindle is simple to use. This collet retracts around the cutter gripping it at the bottom, while firmly holding on the top. By holding the cutter in two places the cutter is virtually vibration-free and nearly eliminates play and runout.
  • Page 38 Chapter 7 The Vacuum Chip Removal System The optional vacuum chip removal system is designed to simplify the engraving process and minimize wear and tear on the engraver. The vacuum chip removal system uses a vacuum nose cone to remove chips created during the engraving process before they have the chance to create problems.
  • Page 39 Chapter 7 VACUUM CHIP REMOVAL SYSTEM ASSEMBLY AND INSTALLATION (approximate installation time = 10-15 minutes) You should have: 1 Vacuum Pump System (silver with a box, and power cord attached) 1 Elbow pipe connector (black metal with USA stamped on it) 1 Vacuum filter canister (blue metal, with 3 wing-nut fastners) 1 Vacuum hose connector (white plastic, 2 pieces) 1 Vacuum hose (white/clear spiral, 3/4"...
  • Page 40 Page 40...

  • Page 41: Chapter 8: Troubleshooting

    Chapter 8 Chapter 8: Chapter 8: Chapter 8: Chapter 8: Chapter 8: Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting ENGRAVING PROBLEMS Problem: Engraving on the plate is “slanted”. Possible solutions: 1. Check material for squareness. Maybe your shear does not cut squarely. 2.
  • Page 42 Chapter 8 Problem: You are not using a nosecone and you have uneven engraving. Possible solutions: 1. Switch to a nose-riding method. 2. Use a different method of holding the material. If you use double sided tape, it may be thick enough to change your surface flatness by a few thousandths.
  • Page 43 Chapter 8 This could be in the gap between the cutter and the spindle shaft. Maybe the shaft is worn or the spindle bearings need to be replaced. Once a shaft starts to wear and a cutter is loose, the problem can worsen quickly.
  • Page 44 Chapter 8 Problem: System has no movement in any one axis. Possible solutions: 1. Try to jog the problem axis using the X/Y/Z jog keys on the control unit. If OK, retry the job. 2. Check the table cable for a solid connection. 3.

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