Contents Table of Contents Part I Introduction 1 Computer Requirements ........................... 4 2 Vision Software Security Device ........................... 5 3 General Electrical and Facility Requirements ........................... 6 4 Important VR48 Unloading Information ........................... 7 Part II Machine Setup 1 Layout Diagrams ...........................
Vision VR48 Introduction This guide contains information to prepare the owner of a Vision VR48 for the proper installation of their machine. It is the customer's responsibility to read through this guide and make sure the work area, electrical and computer requirements are met. If for any reason, there are questions about these requirements, please call your Vision representative as soon as possible.
Introduction Vision Software Security Device IMPORTANT: The Vision software is available in two versions; one with a USB dongle, and one that is "dongleless" and is loaded on to a USB Memory stick. If your machine was delivered with, or you currently have the silver, white/blue or orange software dongle, DO NOT LOSE IT! The Vision software will NOT run without the dongle plugged into the computer.
Vision VR48 General Electrical and Facility Requirements Machine Model Requirements VR48 Router - T-Slot Table With Standard 3 HP Router Head One 220 VAC 50 Amp Single Phase (Vision machine) With Optional 5 HP Router Head One 220 VAC 50 Amp Three Phase (Vision machine) VR48 Router - Vacuum Table With Standard 3 HP Router Head One 220 VAC 50 Amp Single Phase (Vision machine)
Introduction Important VR48 Unloading Information Unloading the Crate - IMPORTANT INFORMATION Please follow these guidelines when unloading the crated machine from the freight truck. The VR48 is shipped in a large framed crate with all accessories loaded under the machine. The crate presents a significant tip hazard when using lower capacity fork lifts.
Machine Setup Installation It is highly recommended that the computer being used to operate the Vision machine be connected to the internet. This will allow a Vision Technical Support representative to connect remotely to assist when needed. NOTE: This is only a recommendation and is not needed for daily use of the Vision equipment. 2.2.1 Electrical Requirements A qualified and licensed electrician must be used to complete all wiring and grounding of the...
Vision VR48 2.2.2 Locating the Router A doorway of at least 80 inches wide and 80 inches high is required in order for the router to be moved into your facility. Locate machine indoors on a flat surface and on a solid foundation. Temperature must remain between 40°F and 85°F.
Machine Setup 2.2.3 Connections The Main Power Switch is located on the left side of the VR48. The main power supply is connected to the Main Electrical Box on the left side of the VR48. Remove the cover (if installed) and make the connections as shown below. Ground is connected to the bare wire and common leads are connected to the two shielded wires.
Page 15
Machine Setup On the front of the control box for VR48 Router, there are five connection ports; One is an Computer Ethernet port used to connect your computer or network to the on-board Series 5 Controller, the second two are for the Pendant, the fourth is a USB port to connect a computer to the optional DACS Camera System, and the fifth is to connect the Remote Start Switch for the Dust Collector System.
Page 17
Machine Setup The Dust Collector Remote Start Switch will need to be connected. For ease of operation, a remote start switch and cables can be used to turn on the dust collector automatically when a job is being run. The supply for this connection is from Outlet #1 (220 VAC, Single Phase, 20 Amp or 110 VAC 25 Amp).
Page 19
Machine Setup Wiring for this switch is shown below. The input and output wires should be connected as shown. Both input and output ground wires can be connected to the single GND location shown. The switch can be wall mounted at a location convenient for the user. The Remote Start Cable is connected to the Remote Start Port on the front of the machine's control box.
Page 21
Machine Setup Vision Series 5 pendant (rear view) NOTE: If the emergency stop screen below appears on the LCD when the machine is powered on, then an emergency stop is triggered. This can either be one of the three emergency stop buttons on the table, the emergency stop button on the pendant or the electronics cabinet door is not installed.
Machine Setup 2.2.4 Pendant Holder Installation The Touch Screen pendant holder for the VR48 can be mounted on the front of the machine. To install the Pendant Holder, remove the four screws on the machine and mount the holder to the machine as shown below.
Vision VR48 2.2.5 Levelling the Machine Make sure the machine has been properly located at your work-site. It is not necessary to bolt your machine to the floor in your facility. However, a solid, stable foundation is required to support the machine's weight. There should be a leveling bolt in each of the four machine legs.
Machine Setup 2.2.6 Scheduling Installation Please schedule an electrician to arrive and connect the electric to the router table, vacuum pump motor, and dust collector to the junction boxes and outlets prior to the first day of installation/machine orientation. Please contact Vision at 602-439-0600 or service@visionengravers.com if you or the electrician has any questions.
Vision VR48 2.2.7 VR48 Vacuum Pump Connection - Vacuum Table Model Only The Main Vacuum Port for the VR48 is located at the foot of the machine. To connect the vacuum pump to the machine, use the supplied 3" diameter vacuum hose and connect one end to the vacuum pump and the other end to the Main Vacuum Port on the machine.
Machine Setup Network Connection NOTE - This following section is shown on a Windows 10 PC. For Windows 7 or Windows 8, the screens are slightly different. Plug the USB end of the USB to Ethernet adapter into any open USB port on the computer. Right click on the Windows network icon in the lower right corner of the Windows screen.
Vision VR48 Vision Mov UI Software Installation Power the Vision Series 5 controller on with the switch on the front. Insert the Vision USB dongle into the USB port on the computer. Navigate to the USB dongle in Windows File Explorer. Select the Start or Start.exe file to begin.
Page 37
Machine Setup Select Next on the "Microsoft Vision C++ installation" screen. NOTE: This screen will not appear if the Windows feature is already installed on the computer. Select the I have read and accept the license terms box then select Install. NOTE: This screen will not appear if the Windows feature is already installed on the computer.
Page 46
Vision VR48 Select Next on the "Vision 10 setup" screen. NOTE: The installation will display "Vision Pro 10 Setup", "Vision Expert 10 Setup" or "Vision Express 10 Setup" depending on which version has been purchased. Select the I accept the terms of the license agreement box then select Next on the "License Agreement"...
Need help?
Do you have a question about the VR48 5 Series and is the answer not in the manual?
Questions and answers