Summary of Contents for probst VM-301-KJ-GREENLINE
- Page 1 Operating Instructions Translation of original operating instructions Installation Machine VM-301-KJ-GREENLINE VM-301-KJ-GREENLINE 51500024...
- Page 2 Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der EU / EFTA senden wir Ihnen diese kostenlos nach.
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Page 3: Table Of Contents
Contents 2 / 43 Contents EC-Declaration of Conformity ..........................4 Safety ..................................5 Safety symbols ..............................5 Definition skilled worker / specialist ......................5 Safety Marking ..............................5 Personal safety requirements ........................9 Protective equipment............................. 9 Accident prevention ............................9 Function Control ............................ - Page 4 Fuse assignment (dash panel) ......................... 37 7.1.4 Hydraulic ..............................38 Lubrication plan ............................40 Trouble shooting ............................42 Repairs ................................42 Safety procedures ............................42 Hints to the type plate ..........................43 Hints to the renting/leasing of PROBST devices ..................43 51500024...
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Page 5: Ec-Declaration Of Conformity
DIN EN 60204-1 (IEC 60204-1) Safety of machinery, electrical equipment of industrial machines. Part 1: General requirements. Authorized person for EC-documentation: Name: J. Holderied Address: Probst GmbH; Gottlieb-Daimler-Straße 6; 71729 Erdmannhausen, Germany Signature, information to the subscriber: Erdmannhausen, 07.01.2020................(Eric Wilhelm, Managing director) -
Page 6: Safety
Safety 5 / 43 Safety Safety symbols Danger to life! Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result. Hazardous situation! Identifies a potentially hazardous situation. If you do not avoid the situation, injury or damage to property can result. - Page 7 Safety 6 / 43 Cleaning with a high pressure cleaner or water in the area of the cover is prohibited. Danger of short-circuit/electric shock to 29040839 70x55 mm electronic components. WARNING SIGN Symbol Meaning Order-No. Size 2904.0221 30 x 30 mm Danger of squeezing the hands.
- Page 8 Safety 7 / 43 Drive forward and backward with the right foot pedal. The pedal must not only be operated with the tips of the shoes! 2904.0760 68 x 43 mm To be able to react quickly in dangerous situations, the shoe must be fully positioned on the control pedal.
- Page 9 Safety 8 / 43 Joystick / control lever: Movement directions for the Control / operation of attachments (e.g. 2904.0260 50 x 50 mm for opening and closing the main and side clamping at a HVZ) Electronic joystick with function controls as well as activations of additional functions.
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Page 10: Personal Safety Requirements
Safety 9 / 43 Personal safety requirements Each operator must have read and understood the operating instructions (and all safety instructions). Only qualified, authorized personal is allowed to operate the device and all devices which are connected (lifting device/carrier). The manual guiding is only allowed for devices with handles. IMPORTANT INFORMATION REGARDING SAFETY, STORAGE, HANDLING AND THE LIKE MUST BE OBSERVED AND CAN BE FOUND IN THE ENCLOSED PRODUCT DATA SHEET OF THE LITHIUM-ION BATTERIES. -
Page 11: Function Control
Safety 10 / 43 Function Control 2.7.1 General • Before every usage of the device check the functions and the working condition. • Maintenance and lubrication are only permitted when device is shut down! • Do not use the device, until all faults which can cause safety hazards are removed. •... -
Page 12: Safety Procedures
Safety 11 / 43 Safety procedures 2.8.1 Equipment attachments During all adjustments on equipment attachments (e.g. HVZ-UNI) it must be ensured that the attachment cannot close unintentionally. Risk of injury! All adjustments may only be made when the laying machine is shut down (pull handbrake) and the engine is switched off! 2.8.2 Installation machine... -
Page 13: Stability
Safety 12 / 43 It is forbidden for persons to ride on the laying machine (by hanging on from the outside)! Accident/life hazard! • It is generally forbidden for persons to stand in the working and travel area of the installation machine during installation work. -
Page 14: General
VZ-H-UNI (for laying kerb stones). • Only attachment equipment from Probst may be attached to the installation machine VM-301-KJ-GREENLINE, such -VZ-H-UNI, HVZ-STANDARD, HVZ-UNI, HVZ-UNI-II, HVZ-LIGHT. - On request also Probst vacuum attachment equipment like SH-1000-MINI-H. -
Page 15: Optional Accessories
General 14 / 43 3.1.1 Optional Accessories Type Description LED light package: combination headlights (close/distance), 1 rear spotlight LED- rotating beacon: with fold-down stand incl. mounting material VM-RFW: reversing alarm VM-301 Exterior mirror: retrofit kit Mounting: for light and/or mirror (only needed once Additional weight: for increasing the load capacity by 60 kg Windscreen washer system:... -
Page 16: Survey And Construction
General 15 / 43 Survey and construction 51500024... -
Page 17: Technical Data
General 16 / 43 Technical data Traction drive: 8 kW Hydraulic drive: 5 kW Effective value of the acceleration to which the body is exposed: < 0.5 m/s² Landing gear: Double articulated steering Driving speeds: Drivingstage I: approx. 11 km/h Speed stage II: approx. -
Page 18: Operation
Operation 17 / 43 Operation Charging the Lithium Ion Batteries Before the daily use of the machine, it is recommended to charge the lithium-ion batteries completely! The lithium-ion batteries may only be recharged by suitably qualified persons. Due to electrical voltage (230 v /400V) there is a danger to life if used improperly. •... -
Page 19: Daily Checks
Operation 18 / 43 Color: Description Constant or maximum current phase (IUIa). Flashing red (4s ON - 1s OFF) Voltage regulation phase (IUIa). Red and flashing green (4s ON - 1s OFF) Overloading phase (IUIa). Flashing green (4s ON - 1s OFF) Waiting phase (for equalization) (IUIa). -
Page 20: Hydraulic Oil Check
Operation 19 / 43 4.2.2 hydraulic oil check • The installation machine must stand on absolutely level ground. • To check the hydraulic oil, the hydraulic ram of the boom must be fully retracted and the boom at the bottom of the ground. •... -
Page 21: Folding The Driver's Seat Down
Operation 20 / 43 4.2.2.1.1 Folding the driver's seat down • Open cover ② . • To fold down the driver's seat ④, the unlocking lever ⑤ (under the cover on the right below the switch cabinet) must first be actuated. •... -
Page 22: Control Displays / Function Checks
Operation 21 / 43 4.2.4 Control displays / Function checks display control The display must switch on when the key position is set to position I and the start button has been pressed Horn/reset driving (seat Horn button / Reset button: switch) the driving reset button must be pressed every time the machine is started or the driving is stopped due... -
Page 23: Display - Overview Of Functions
Operation 22 / 43 Display - Overview of functions The display in the driver's cab has the following basic functions: Driving speed (km/h) Operating hours counter (h) Distance travelled (km) Battery capacity (%) Average consumption (kWh) Remaining battery life up to 20% Battery capacity (h:mm) •... - Page 24 Operation 23 / 43 Settings menu: Pressing the icon on the main screen takes you to the settings. Press the back key to return to the main screen (applies to any further display in the settings Settings and display of the menu).
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Page 25: System Start
Operation 24 / 43 System start Before the daily use, all daily checks must be done (see chapter "Daily checks"). The driver must sit in the driver's seat and the seat belt must be fastened. • Before the system (drive) is started, the handbrake ① must be applied! •... -
Page 26: Driving With The Installation Machine
Operation 25 / 43 Driving with the installation machine When reversing with the installation machine, the "blind spot" of the machine must always be observed! Otherwise there is a risk of accident and death! When leaving the installation machine, the attachment (e.g. HVZ) must be placed on the ground, the parking brake pulled (and the system switched off) ! When driving on terrain with an incline, the following must be observed: •... -
Page 27: Operating Elements
Operation 26 / 43 Operating elements 4.7.1 System start / foot pedals (driving brakes) • Activating the system startup ② ① • Do not release the handbrake until the driver has taken a seat in the driver's seat. As soon as the driver leaves the driver's seat, the parking brake must be applied! •... -
Page 28: Driving Speeds
Operation 27 / 43 4.7.2 Driving speeds The machine has two travel speeds: In general, driving is only permitted on level, firm and horizontal surfaces. When driving on uneven surfaces as well as on surfaces with gradients, there is a risk of tipping over / accidents! Speed stage I approx. -
Page 29: Electronic Joystick
Operation 28 / 43 4.7.3 Electronic Joystick • The electronic joystick (Fig. 1A) controls the operation of the attachments). For example the opening and closing of the main clamping ③ and secondary tension ④ of a hydraulic laying clamp HVZ (→picture A). -
Page 30: Ventilation / Heating
Operation 29 / 43 4.7.4 Ventilation / Heating Ventilation (3-stage): cold air and warm air (by additional actuation of the switch for heating) Switch for heating 51500024... -
Page 31: Mounting Additional Equipment
Operation 30 / 43 Mounting additional equipment Various attachments (e.g. HVZ) can be mounted on the bracket. Two separate oil circuits are available for the hydraulic supply. ③ ③ ⑦ ④ ① ⑤ ⑤ ④ ② ⑥ ⑤ ⑤ HVZ main clamping HVZ side clamping connection Connections for hydraulic rotary connection (yellow marking) -
Page 32: Transport
Transport 31 / 43 Transport Transport of the installation machine No lifting equipment is required to move the installation machine onto the trailer or onto the platform of a truck. The machine can be driven onto the loading area. Safe and sufficiently dimensioned ramps must be used - in consideration of the maximum width and the maximum weight of the installation machine! The different track widths of the laying machine (front and rear) must always be observed! The maximum angle of the ramps of <... - Page 33 Transport 32 / 43 The steering of the installation machine must be locked before transport! Locking the steering during transport: two lashing lugs are fitted to the front and rear of the installation machine for securing: • Remove the safety splint (1). •...
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Page 34: Lifting The Machine With A Crane
Transport 33 / 43 Lifting the machine with a crane The lashing rings must never be used as attachment points when lifting the machine! Only the suspension eye may be used to lift the machine with a crane. When the machine is suspended from the crane, all movements on the crane must be done with the utmost care! •... -
Page 35: Storage
Storage 34 / 43 Storage When the laying machine is stored for a longer time: • Store the machine in a level and dry place in a hall. • In order not to damage the lithium-ion batteries at cold outside temperatures (below 3° C), it is not advisable to store the laying machine outdoors. -
Page 36: Maintenance And Care
Maintenance and care 35 / 43 Maintenance and care maintenance In order to guarantee perfect function, operational safety and service life of the laying machine, the maintenance work listed in the table below must be carried out after the specified intervals. Only original spare parts may be used, otherwise the warranty expires. -
Page 37: Electrics
Maintenance and care 36 / 43 7.1.2 Electrics Service interval Maintenance work • After 25 operating hours Control all electrical connections and/or retighten (the implementation is only allowed by an expert) • All 50 operating hours Check all fuses (if existing) •... -
Page 38: Fuse Assignment (Dash Panel)
Maintenance and care 37 / 43 7.1.3 Fuse assignment (dash panel) Working hydraulics LED signal lamp (handbrake locked) Electric fan (hydraulic oil cooling) Windscreen wiper Rotating beacon Headlights Relay box Safety package - Seat switch / Reset button - Driving mode Alarm horn 51500024... -
Page 39: Hydraulic
Maintenance and care 38 / 43 Radio Windscreen washer system Heating 12 V socket outlet 7.1.4 Hydraulic Service interval Maintenance work First inspection after • Control and tighten all hydraulic thread joints and connection. 25 operating hours (The implementation is only allowed by an expert). All 50 operating hours •... - Page 40 Warranty claim for this device only exists if the prescribed maintenance work is carried out (by an authorised specialist workshop)! After each maintenance interval has been carried out, this proof of maintenance (with signature and stamp) must be sent to us immediately (by e-mail to service@probst-handling.de / by fax or post). Before...
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Page 41: Lubrication Plan
Maintenance and care 40 / 43 Lubrication plan 51500024... - Page 42 Maintenance and care 41 / 43 51500024...
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Page 43: Trouble Shooting
• The corresponding legal regulations and the regulations of the declaration of conformity must be observed! • The expert inspection can also be done by the manufacturer Probst GmbH. Contact us at: service@probst-handling.com • We recommend affixing the inspection sticker "„Sachkundigenprüfung / Expert inspection" in a clearly visible place (order no.: 2904.0056+Tüv sticker with year number) after the inspection has been done. -
Page 44: Hints To The Type Plate
Example: Hints to the renting/leasing of PROBST devices With every renting/leasing of PROBST devices the original operating instructions must be included unconditionally (in deviation of the user´s country's language, the respective translations of the original operating instructions must be delivered additionally)! - Page 46 Technische Daten / Technical specifications Batteriesystem / Battery system Type Lithium-Ion Spannung Voltage 48 V Kapazität Capacity 105 Ah Leistung Output 4 kW Gewicht Mass 39 kg Schutzart Protection IP 54 Ladegerät / Battery charger Ladespannung Charging voltage 230 V / 400 V Ausgangsstrom Output current 50 A / 100 A...
- Page 48 Product data sheet Lithium-ion batteries AA006302 Part number Double module system 14s36p Product name CHANGE TRACKING Version Modified on Responsibility Change description/scope / from 03.08.2018 Release 23.08.2018 AA006302...
- Page 49 TABLE OF CONTENTS Content CHANGE TRACKING GENERAL INFORMATION SAFETY, STORAGE AND USAGE INSTRUCTIONS SCOPE OF SERVICES MECHANICAL PROPERTIES ELECTRICAL PROPERTIES Maximum permissible current depending on the state of charge Maximum permissible current as a function of temperature 5.3.1 Power connector 5.3.2 Communication plug PROGRAM BEHAVIOR 6.1.1 0_ERROR...
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Page 50: General Information
The battery system may only be used by persons who have sufficient knowledge of Li-ion battery systems. A proper use within the boundary conditions specified by Probst GmbH must be guaranteed. The battery system may only be charged with chargers provided or approved in writing by Probst GmbH. -
Page 51: Scope Of Services
Digital enable signal ▪ The system is complete on the part of Probst GmbH when delivered. The customer is responsible for the final assembly and the correct installation of missing components as well as the power and communication cabling in the vehicle. -
Page 52: Mechanical Properties
MECHANICAL PROPERTIES Figure 1: Double module energy storage system (left) and single module energy storage system (right) KEY DATA MECHANICAL Designation Value 36kg7s72p | 14s36p Weight 480 x 325 x 185 mm7s72p | 14s36p Dimensions Maximum torque at M6 battery power 5 Nm contact (minus, plus) IP 54... -
Page 53: Electrical Properties
It is therefore recommended to operate the system only within the range of the nominal specification. The system may only be connected to chargers approved by Probst GmbH that comply with the performance data of the product. The following tables show the electrical specifications of the battery system. Table 3 shows the performance-related characteristics of the system. -
Page 54: Maximum Permissible Current Depending On The State Of Charge
Maximum permissible current depending on the state of charge IMax ILoad,max 0102030405060708090100 SoC in % I_Unload I_Load Maximum permissible current as a function of temperature IMax ILoad,max -10-5051015202530354045505560 Temperature in °C I_Unload I_Load Table 4 shows the electrical characteristics of the battery electronics. Designation Value Battery voltage UBat... -
Page 55: Power Connector
5.2 CAN-MATRIX For detailed information see attached CAN parameter list. Optional CAN configurations are listed below CAN protocol CAN 2.0 A ▪ Baud rate of the CAN interface250k ▪ 120 Ohm termination resistor integrated in termination ▪ For smooth CAN communication, another 120 Ω Terminating resistor required. - Page 56 The battery system can be extended by up to 3 further systems in parallel, provided that this was provided by Probst GmbH at delivery. The modular design of the cable set allows the end user to operate the system in stand-alone or parallel mode with other battery systems by simply connecting the communication cables.
- Page 57 Option 1 - Stand alone ▪ Signal routing for stand-alone of a single battery system • 120 Ohm terminating resistor for CAN • Option 2 - Parallel operation: ▪ Signal routing for parallel operation of maximum 4 battery systems • 120 Ohm terminating resistor for CAN •...
- Page 58 Option 2 - Parallel operation: ▪ The entire system consists of a minimum of two and a maximum of four parallel • battery systems. The drive connector of the first battery system is connected to the • vehicle/charger as in Figure 3. The connector for termination of the first battery system is connected to the drive •...
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Page 59: Program Behavior
WARNING Care must be taken that no short circuits occur between CAN communication and the ▪ positive or negative battery potential. This can lead to the destruction of the CAN electronics. Other CAN devices installed in the application must be referenced to the same ▪... -
Page 60: 0_Error
DETAILED DESCRIPTION PROPERTIES 6.2.1 Charging behavior with CAN-compatible charger Controlled charging is only possible with a CAN-compatible charger approved by Probst GmbH. As soon as the charger plug is connected to the vehicle, the battery system goes into charging mode and automatically starts the charging process, provided that the wiring of the charger... -
Page 61: Charging Behavior With Non Can-Capable Charger
If no CAN-capable charger is used, the BMS automatically switches to charging mode if the BMS detects a charging current for at least one minute. The maximum end-of-charge voltage must be set by the customer on the charger. Probst GmbH recommends to limit the maximum charge cut-off voltage to 95 % of the maximum system voltage. -
Page 62: Preheat Function
The battery voltages may vary slightly during the discharging process. This is not yet an indication that the state of charge of the cells varies greatly. 6.2.5 Preheat function Optional function. The preheat function is only active when the DRIVE or CHARGE mode is active and the battery temperature is below a certain temperature threshold. -
Page 63: Power Reduction Via The Can Interface
Warning: Only transmission of the message via the CAN interface. ▪ Standard error: Removal of the service specification. Transmission of the error ▪ message via the CAN interface. Fatal error: opening of the battery circuit breaker, removal of the driving and charging ▪... -
Page 64: Parallel Operation Of Systems / Hot-Swapping
The possible sources of error are listed below: Interrupted signal ▪ Permissible discharge capacity is less than 20% due to the power reduction. • The discharge current or recuperation current is above the allowed set point of the • battery. The temperature is too low. -
Page 65: Parallelism In Charging Mode
The system will not activate until all the items have been set correctly and the system then initializes correctly. 7.1.1 Parallelism in charging mode If individual systems with different SoC are connected together and the loading process is then started, the systems are parallelized as follows: The single system or a combination with the lowest SoC is activated first and fully charged to the required charge end SoC. - Page 66 Parallelisation in discharge mode is not always possible, as it is difficult to start up the ▪ same charge states. - It is best to carry out parallelization via the charging mode. Parallelisation in charging mode is not possible because the final charge SoC is below ▪...
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Page 67: Annex
ANNEX CONSTRUCTION DRAWINGS OF SINGLE MODULE SYSTEMS Abbreviati Meaning 7s24p 7s36p 14s12p 14s18p 14s24p Height Distance between screw-on points Total width Distance rear - first 103,75 screw-on point Distance between screw-on points Distance between 122,5 86,8 screw-on surfaces Width screw-on surface 92,5 Housing length Length of housing with handles... - Page 68 CONSTRUCTION DRAWINGS OF DUAL MODULE SYSTEMS 14s24p 14s36p Abbreviati Meaning 7s48p 7s72p Height Distance between screw-on points in width Total width Distance rear - first 103,75 screw-on point Distance between screw-on points Distance between screw-on surfaces 122,5 Width screw-on surface 92,5 Housing length Length of housing with handles...
- Page 70 Product data sheet in dependence on EC-Safety Data Sheet and adapted by EC-Regulation 1907/2006 (REACH) and Reg (EC) 1272/2008 INVENOX GmbH product data sheet Version: 2018/04 Valid from: 01.04.2018 replaces version from: print date: 07.05.2018 trade name: Various battery module models by INVENOX GmbH 1.
- Page 71 Usage of Li-Ion Cell from LG MJ1 Substance CAS-Nr. Concentration Aluminum Foil 7429-90-5 2-10 % Nickel compound(proprietary) 1313-99-1 0-80 % Manganese compound(proprietary) 1313-13-9 0-15 % Cobalt compound(proprietary) 1307-96-6 0-15 % Styrene-Butadiene-Rubber 9003-55-3 <1 % Polyvinylidene Fluoride (PVDF) 24937-79-9 <5 % Copper Foil 7440-50-8 2-10 %...
- Page 72 5. First-aid measure Eyes Wash with water for min. 15 minutes. At prolonged discomfort go to see a doctor Skin contact take off affected clothes and wash the part of the body with soap and water. At prolonged discomfort go to see a doctor Inhalation Get fresh air as quick as possible.
- Page 73 8. Handling and storage Handling Protect from heat, water, fire, sparks, shorts and long direct solar radiation. Do not throw or open the product by force nor connect the poles of the batteries. Keep away from water and other corrosive products. Keep away from children.
- Page 74 13. Note for disposal Waste classification according to waste classification decree (AVV): 200133 Recommendation: Depollute battery modules according to national provisions or hand disused energy storage systems back to INVENOX GmbH Since October 1st 1998 mandatory redemption for batteries exist. To depollute properly the STIFTUNG GEMEINSAMES RÜCKNAHMESYSTEM BATTERIEN, GRS, was installed.
- Page 75 After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately 1) via e-mail to service@probst-handling.com / via fax or post Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
- Page 76 A51500024 VM-301-KJ-GL Bedseitig / On both sides 29040220 29040818 Auf jeden Akku einen Aufkleber / On each battery one Sticker 29040397 29040551 Erstellt/Created: Zuletzt geändert/Last changed: Blatt / Sheet: 1 / 4 22.01.2020 / Simon, Swen ----- / ----- Zeichnungsstand: Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.
- Page 77 A51500024 VM-301-KJ-GL Bedseitig / On both sides 29040756 29040623 29040837 29040838 Erstellt/Created: Zuletzt geändert/Last changed: Blatt / Sheet: 2 / 4 22.01.2020 / Simon, Swen ----- / ----- Zeichnungsstand: Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.
- Page 78 A51500024 VM-301-KJ-GL 29040666 29040056 Typenschild 29040267 29040450 Vorderansicht / Front view Rückansicht / Rear view 29040253 29040839 29040370 29040259 29040755 Erstellt/Created: Zuletzt geändert/Last changed: Blatt / Sheet: 3 / 4 22.01.2020 / Simon, Swen ----- / ----- Zeichnungsstand: Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.
- Page 79 A51500024 VM-301-KJ-GL 59040716 29040836 Beidseitig / 29040260 59040759 On both 29040760 sides 29040762 29040835 29040808 29040834 Erstellt/Created: Zuletzt geändert/Last changed: Blatt / Sheet: 4 / 4 22.01.2020 / Simon, Swen ----- / ----- Zeichnungsstand: Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.