Frame Component; Flasher And Dump Switch; Seat Lock; Main Harness - Zontes ZT310-V Service Manual

PROCEDURE:
●Flasher and dump switch
Remove the rubber sleeve ⑻ that connects the flasher ⑹ to the mounting bracket on the frame, and
remove the dump switch with the same method, then separate the dump switch ⑺.
Locate the main harness rubber sleeve on the right side of the frame, pull out the rubber sleeve , pull out
the side bracket relay ⑸ and the EFI relay ⑷. Locate the starter relay ⒀ above the air filter to remove the
sheath of the harness and remove the self-contained nut to remove the relay from the relay bracket ⒁ .
Disassemble the bracket⒁ after removing the bolt⑾. Remove the bolt ⑾ after removing the engine
controller plug ⑿ on the left side.
●Seat lock
Take off the plug of the seat lock , and cut off binding ⑶ . Remove bolts ⑼ ,then remove the seat lock
⑽.
●Main harness
Find the fuse box on the right side of the right air filter pull it up from the fuse box bracket⒂,then
remove the bolt⑼,take off the fuse box bracket⒂.Different plug-in methods are different, please unplug
all the electrical components connected to the main thread according to the actual operation. It needs to
use a word screwdriver, forceps, scissors and other tools to assist. The binding ⑶ can be picked out by
using scissors.
The plug strap ⑵ is a non-detachable structure and it is not recommended to cut it directly. It is difficult
to remove the broken portion of the buckle that is forcibly removed from the frame triangular reinforcing
plate.
CAUTION：
●Please notice the limit of the bracket when dismantling flasher and dump switch sleeve, beware of
hurting your fingers.
1、FRAME COMPONENT
Fig.1 FRAME&ELECTRONIC
PARTS COMPONENT
NO. PART NO.
1184200-082000 ZT310-V harness components
1
1184200-169000 ZT310-V wiring harness assembly (Bosch)
2 1224100-030000 Plug cable tie (black 4.8×130)
3 1224100-037000 0 level antiflaming binding（black 3.6×295）
4 1184100-017000 ZT250－S Electronic fuel injection relay
5 1184200-024000 ZT310－R side stand relay
6 1244100-082000 ZT250－S Dump switch rabber
7 1184100-002000 ZT250－S Dump switch
8 1184200-039000 ZT310－R Flasher
9 1251100-101000 Non-standard bolt M6×12（304 stainless steel）
10 1274100-058000 ZT310 seat lock
11 1251100-102000 Non-standard bolt M6×16（304 stainless steel）
12 1050954-019000 MT05.2 engine controller size ZT310-RC4
13 1184100-010000 ZT250－S starting relay
14 1274200-171000 ZT310-V relay bracket
15 1274200-162000 ZT310－V fuse box bracket
16 1251300-085093 Non-standard cap nut M6 (environmental color)
17 1050954-037000 MSE6.0 Controller-ZT180MN (Euro 5)
18 1274200-268000 ZT310－VX Bosch ECU bracket
CHK
Electronic parts COMPONENT-1
ADJ
PART NAME QTY
1
2
9
3
1
1
1
1
5
1
3
1
1
1
1
2
1
1
7
CAUTION
KH-1A4T
G8HN-1C4T-RJ
ECU
Bosch EFI