Engine Right Trim Cover Assembly; Engine Left Rear Cover; Anti-Scald Left Muffler Plate - Zontes ZT310-V Service Manual

2、FRAME & ENGINE COMPONENT
PIC.1 FRAME&ENGINE
NO. PART NO.
1251100-102000 Non-standard bolt M6×16 (304 stainless steel)
1
1274100-018000 ZT250－S muffler anti-scald plate bushing
2
1244100-017000 ZT250－S muffler anti-scald plate rubber
3
1224200-157000 ZT310－V Trim cover of right engine cover
4
1251112-005093 M6×75 hexagon flange bolt ( color zinc)
5
1274200-221000 ZT310－V Mount bracket of engine right trim cover
6
1251112-003093 M6×45 hexagon flange face 9.8 bolt (color zinc)
7
1251112-006093 M6×90 hexagon flange bolt (color zinc)
8
1274200-220000 Front mount bracket of engine right trim cover
9
1274200-041000 ZT310 pipe clamp（φ26）
10
1244200-068000 ZT310－V Engine water inlet pipe
11
4044201-022051 ZT310－R Rear left cover of engine
12
4050854-002051 ZT310-R engine left rear cover (dark gray)
4024200-058035 ZT310-V Muffler Left Anti-scalding Plate (Titanium)
13
1251100-135000 Non-standard bolt M10×1.5×95（dacromet）
14
1251300-057093 Non-standard nut M10×1.5（dacromet）
15
PROCEDURE:
●Engine right trim cover assembly
Disassemble 3 bolts ⑴ and take out the right trim cover components.Remove the bushing ⑵、buffer rubber ⑶
from the right trim cover components. Disassemble the bolts ⑺、⑻and take out the bracket ⑼.Use a
screwdriver to loosen clamp ⑽, unplug the water inlet pipe ⑾
● Engine left rear cover
Remove the bolt ⑺ disassemble the rear cover ⑿.
●Anti-scald left muffler plate
Remove the lower shroud assembly first. Secure the head of the bolt ⒁ with a sleeve and remove the nut ⒂.
Grab the anti-scalding plate ⒀ and remove the 2 bolts ⑸ to remove it.
CAUTION：
●Engine right trim cover is only suitable for sliding clutch engine.
●The coolant should be drained before disassembly.
●Swallowing or inhaling the coolant can be harmful to the human body.Please thoroughly clean any exposed
skin such as hands, face, etc. after each addition of coolant.Contact poison control center or hospital immediately
if swallowed.If inhaled, please go to a ventilated environment immediately.In case of accidental splash into eyes,
please immediately flush eyes with plenty of running water and seek medical treatment in time.Be sure to stay
away from children and pets.
●The total amount of coolant（ZT310-V）is 1.69 liters.More details in Product Manual.
●Early production of the motorcycle does not include a left muffler anti-hot plate, may install your own.
CHK
ENGINE TRIM COVER ASSY
ADJ
PART NAME QTY
3
3
3
1
3
1
3
1
1
1
1
1
1
1
1
13
CAUTION
10N.m
10N.m
10N.m
65±5N.m